AMI 415, Operation Manual, Page: 16 / 53

Model 415
Operation Manual
Document No. 740084
Revision N
11
SECTION III - INSTALLATION
3.0 INSTALLATION, GENERAL
The Model 415 Power Supply is designed to provide reliable and repeatable performance within its
specified limits. The Model 415 is also, by its nature, something that must be relocated from time to
time and be installed, by the user, without Factory Service being required. Because of this,
assurance that the Model 415 is working within its specified limits is a “user” responsibility and it
begins with INSTALLATION.
This Section of the Operation Manual provides the requirements and procedures for the proper
installation and initial turn on of the Model 415.
3.1 TRAINING
The Model 415 is designed to be as easy as possible to install and operate. The instruction of this
manual should, in most cases, supply the user with the information needed for Installation and
Operation. However, automatic welding systems can be complicated and Arc Machines, Inc.
“STRESSES” the need for complete FACTORY training involving Installation, Operation,
Programming and Maintenance.
This manual does not attempt to cover all possible problems, deviations or usage of the Model
415. In this Manual, where these items might occur, a general instruction is given to consult a
Factory Representative.
3.2 INSPECTION
NOTE
The M-415 is shipped new, in a re-usable and factory approved shipping container. This container
should be retained and stored carefully in order to re-use in case of a need to re-ship the M-415 to
another location.
1. After unpacking, inspect all items for obvious physical damage and loose parts. If damage is
evident, contact a factory representative before using. If water condensation is apparent, dry
the unit before using.
2. All M-415’s are shipped with a variety of peripheral equipment such as gas hoses, fittings,
manuals (including this one) and electrical drawings. An exact list of these items is included
with each power supply shipment. This manual will reference some of those items, so before
beginning installation, these items should be located and be available.
3. Inspect the Power Supply Cabinet (See Figure 1, Item 1)
1. Perform an exterior visual inspection looking for obvious physical problems such as
broken connectors, dents or loose components.
2. There are two Connect Panels on the left side of the Cabinet. These are the Electrical
- I/O Connect Panel (left side upper) and the Weld Head Connect Panel (left side rear).
Insure that all Protective Dust Covers and Retaining Chains are installed on all electrical
multi-pin Connectors (See Figure 1, Item 2).
3. Remove both the left and right hand SIDE PANEL Retaining Screws and remove the
SIDE PANELS (see Figure 1, Item 3, 13). Leave the SIDE PANELS off until the end of
Section Step 3.4.
4. Visually inspect the interior for obvious physical problems such as loose components,
dangling wires, foreign (loose) objects, excessive dirt or any standing water,
condensation or moisture.
5. Note the location of the main transformer and tap setting Terminal Strip (See Figure 1,
Item 4). This will be set up in Section 3.4.