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Ametek PCD 8 S Series, Manual

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Ametek PCD 8 S Series Manual Download Page 32

AMETEK CTS 

 

PCD 8 s-series 

 

Operating Manual 

V 2.02 

32 / 53 

Check the equipment for signs of transport damage. Any damage should be reported to the Transportation 
Company and local representative immediately. 
 

7.2. 

Accessories and options  

 

 

PCD 8 s-3-690-1000 SCB (#1006198)

 

Additional Surge Coupling Unit (SCB); Enables ANSI and optional 
IEC coupling (in combination with the SCB included in delivery). 
Can be used for both models (100 and 200 A). Delivery inclusive 
printed Extended coupling guide.  

 

 

 

PCA BPSET (#1004959)

 

Pulse Connection Adapter Banana Plug Set - from 6 to 4 mm, set 
of 10 connectors (

max. 32 A

) 

 
 
 
 
 
 

Summary of Contents for PCD 8 S Series

Page 1: ...690 V AC 1 000 V DC 200 A Testing of Surge up to 8 kV The coupling PCD 8 s series coupling decoupling network is manual operated by the user and used to couple burst pulses high current AC and DC lines Surge as per IEC 61000 4 5 Version 2 02 26 08 2022 Replaces 2 01 25 08 2022 Filename UserManual PCD 8 s series E V2 02 docx Print date 26 08 22 ...

Page 2: ...g Manual V 2 02 2 53 AMETEK CTS GmbH Sternenhofstrasse 15 4153 Reinach BL1 Schweiz Phone 41 61 204 41 11 Fax 41 61 204 41 00 URL http www ametek cts com Copyright 2022 AMETEK CTS GmbH All right reserved Specifications subject to change ...

Page 3: ... 200 11 3 2 4 Grounding 14 3 2 5 Power connection 1 phase AC 16 3 2 6 Power connection 3 phase AC 16 3 2 7 Power connection DC 17 3 2 8 EUT power supply 17 3 3 Firmware settings 18 3 3 1 Activate of the PCD 8 s in compact NX 18 3 3 2 Selecting the PCD 8 s in test mode compact NX 19 3 3 3 Activate of the PCD 8 s in NSG 3000A 20 3 3 4 Selecting the PCD 8 s in test mode NSG 3000A 21 4 List of couplin...

Page 4: ...tional IEC coupling Lines to Ground 9 µF 3 3 42 9 6 Optional ANSI coupling 1 5 Basic 43 9 7 Optional ANSI coupling 2 5 Basic 44 9 8 Optional ANSI coupling 3 5 Supplemental 45 9 9 Optional ANSI coupling 4 5 Supplemental 46 9 10 Optional ANSI coupling 5 5 Diagnostic 47 10 Effects on the EUT 48 11 Aspects of calibration and setup 49 11 1 Calibration setup acc ANSI 49 12 Appendix 50 12 1 Declaration o...

Page 5: ...ed above then AMETEK CTS may at its option repair or replace the product or issue a credit note for the defective product or provide the buyer with replacement parts for the product The buyer will at its expense return the defective product or parts thereof to AMETEK CTS in accordance with the return procedure specified below AMETEK CTS will at its expense deliver the repaired or replaced product ...

Page 6: ...om December 2005 all AMETEK CTS products either hand soldered or by machine are produced using lead free solder 1 4 2 WEEE directive 2012 19 EU The AMETEK CTS PCD 8 s series couplers are dedicated under category 9 in the directive 2012 19 EU WEEE The product should be recycled through a professional organization with appropriate experience for the disposal and recycling of electronic products AMET...

Page 7: ...The equipment is designed to operate in industrial environment For operating in other or sensitive environment such as light industry airport area the user may use a shielded room for operate The user himself or herself is ultimately responsible for the correct and controlled operation of the rig In case of doubt the tests should be carried out in a Faraday cage 2 3 General hazard Before applying ...

Page 8: ...is symbol warns of a potential risk of shock hazard The symbol on an instrument shows that that it can source up to 1500 volt or more including the combined effect of normal and common mode voltages Use standard safety precautions to avoid personal contact with these voltages This symbol indicates where a caution is required Refer to the operating instructions located in the manual to protect agai...

Page 9: ...ally approved connectors and accessory items Ensure that a reliable return path for the interference current is provided between the EUT and the generator The ground reference plane and the ground connections to the instruments as described in the relevant test standards serve this purpose well The test system may only be opened by a qualified specialist upon specific instruction given by the manu...

Page 10: ...heck the equipment for signs of transport damage Any damage should be reported to the Transportation Company and local representative immediately 3 2 2 Installation of a test rig This section describes the check up and installation of the PCD 8 s coupling network after delivery as well as providing a check on the functions of the unit after being transported or following to significant changes wit...

Page 11: ...rge decoupling networks in parallel to each other Looking from the top make sure that the N L1 network is below the L2 L3 network NOTE To enable proper synchronization assure that L1 being placed next to L2 Use the delivered isolated Allen key to screw the copper earth rails on to both ends of the decoupling networks 2 x 2 screws each side per network NOTE Make sure that the copper rail is properl...

Page 12: ...orks If PCD 8 s decoupling networks are not placed correctly the positioning plates cannot be screwed on Mounting the Sync unit Add the Sync unit in the middle of the positioning plate and press it slightly down into the positioning holes Fix the Sync unit by pushing the black quick snap on knobs A down Connect the synch lines safety banana connector to the decoupling units B Connect the ground te...

Page 13: ... supply unit NOTE Because of the coupling capacitors the mains voltage can be present at the HV connectors when the EUT power supply is switched on The HV connectors must therefore always be hooked up to the generator before the mains and the EUT power supply are switched on NOTE Never run the CDN with a loose end of the coupling unit All connectors need to be plugged NOTE The whole test assembly ...

Page 14: ...ncontrolled flow of pulse current in other parts of the system Installation in a Faraday cage ensures that non associated items and equipment are not disrupted by pulses radiated from the cabling or the device under test Connections to the EUT must be of low impedance and be made with high contact pressure Otherwise welding or arcing might occur at the contact points 3 2 4 Grounding The instrument...

Page 15: ...he earth connection terminal ensures a positive link to the copper earth rail connected on the CDN housing On the CDN unit EUT power out side it is electrically connected to the middle connection identified by earth connection symbol In case of a test installation with a solid earth e g a Faraday cage this earth terminal can be used to form a star connection point for the earth wires of the test s...

Page 16: ...ction 1 phase AC NOTE The PCD 8 s is equipped with EUT terminals suitable for a max wire gauge of 110 mm2 AWG 4 4 0 230 A torque max 20 Nm Figure 3 1 Connection with 1 phase AC mains supply 3 2 6 Power connection 3 phase AC Figure 3 2 Connection with 3 phase AC mains supply ...

Page 17: ...coupling network Every test rig must be planned carefully All the instrumentation should be readily accessible and rigidly positioned NOTE The whole test setup should be supplied from the same mains connection to prevent an uncontrolled flow of pulse current in other parts of the system Installation in a Faraday cage ensures that non associated items and equipment are not disrupted by pulses radia...

Page 18: ... Firmware settings 3 3 1 Activate of the PCD 8 s in compact NX Select from Main Menu then press SETUP Select EXTERNAL COUPLERS in the EQUIPMENTS section If the PCD 8 s is not yet in the list it can be added by pressing ADD Open the selection menu and select PCD ...

Page 19: ... must first be activated as an external coupler as shown in chapter 3 3 1 The PCD 8 s can then be selected as a coupling network in the various test menus Example Quickstart In the lower left corner of the test window you can see which coupling network is currently selected 1 Open the coupling setting menu 2 Change the coupling mode from Internal to the PCD 8 s 3 to be used and press OK 4 In the l...

Page 20: ...erating Manual V 2 02 20 53 3 3 3 Activate of the PCD 8 s in NSG 3000A Select from Main Menu then press SETUP Select EXTERNAL COUPLERS in the EQUIPMENTS section If the PCD 8 s is not yet in the list it can be added by pressing ADD ...

Page 21: ... 8 s for coupling it must first be activated as an external coupler as shown in chapter 3 3 3 The PCD 8 s can then be selected as a coupling network in the various test menus Burst Quickstart In the lower left corner of the test window you can see which coupling network is currently selected 1 Open the coupling setting menu 2 Change the coupling mode from Internal to the PCD 8 s 3 to be used and p...

Page 22: ...upling network for Surge impulses Device Impulse voltage Phases EUT Voltage V EUT Current A PCD 8 s 3 690 1000 100 8 kV PE 690 AC 1000 DC 100 PCD 8 s 3 690 1000 200 8 kV PE 690 AC 1000 DC 200 It is forbidden to disconnect the plug in DC operation under voltage Risk of a stationary spark ...

Page 23: ...g Ji 1 Decoupling network L1 N Surge decoupling network L1 N 2 Decoupling network L3 L2 Surge decoupling network L3 L2 3 Sync unit For synchronisation purpose the synchronisation unit needs to be connected to the decoupling units 1 and 2 also see 9 4 Surge coupling box SCB Surge coupling box for IEC coupling L L and L PE An additional SCB is required for ANSI and optional IEC coupling in combinati...

Page 24: ...Jumper for capacitance setting Jc The jumper is used to set the coupling capacitance to 9 or 18 µF please follow the instructions in the Coupling Guide chapter 9 Open circuit 9 µF short circuit 18 µF 11 HV high input from Surge generator Connection to the HV output of the surge generator max amplitude 8 kV 12 Jumper for impedance setting Ji The jumper is used to set the coupling impedance to 2 or ...

Page 25: ... input coupling network 1 EUT test supply L1 N DC DC Screw terminal L1 DC and N DC for EUT supply 2 EUT test supply L3 L2 Screw terminal L3 and L2 for EUT supply 3 Earth rail PE Screw terminal for protected earth PE 4 Surge output SCB Coupling lines use according to chapter 9 Never run the PCD with a loose end of the coupling unit All connectors need to be plugged 5 Surge input coupling network To...

Page 26: ... Jumper for capacitance setting Jc SWx open circuit Cx 9 µF SWx short circuit Cx 18 µF 2 Jumper for impedance setting Ji The jumper is used to set the coupling impedance to 2 or 12 ohms please follow the instructions in the Coupling Guide chapter 9 Open circuit 12 Ohm short circuit 2 Ohm 3 Earth connection PE Screw terminal for protected earth PE 4 Input from Surge generator high Connection to the...

Page 27: ...rcuit 12 Ohm short circuit 2 Ohm 3 Explanation capacitance Explanation table to set the coupling capacitance to 9 or 18 µF Open circuit 9 µF short circuit 18 µF 4 Input from Surge generator high Connection to the HV output of the surge generator max amplitude 8 kV 5 Coupling capacitor C1 The capacitance of C1 is 9 µF when the jumper SW1 is open and 18 µF when the jumper is shorted 6 Output C1 For ...

Page 28: ... x height Weight app 120 kg Environment Temperature 10 C to 40 C Humidity 30 to 70 noncondensing Atmospheric pressure 86 kPa 860 mbar to 106 kPa 1 060 mbar General data PCD 8 s 3 690 1000 200 Parameter Value Impulse voltage Surge max 8 0 kV Coupling mode Lx Lx and Lx PE with 1 SCB Surge Coupling Box included in delivery Decoupling inductance 0 3 mH 10 Residual voltage 3000 V 6000 V surge typical 2...

Page 29: ...y to all these questions we like to approach this issue as follows AMETEK CTS make use of a solid state semiconductor switch technique to generate high voltage transients A precious advantage of this technique is the absolute lack of periodical maintenance effort In consequence thereof a useful calibration period must be defined based on two criteria The first one is the customer s Quality Assuran...

Page 30: ...olated Allen key for screw terminal 6 mm 3 PCS SET 1 1004962 2 cables to connect HV COM Surge out to PCD 8 s length 1 4 m 4 HVS 107301 2 pcs HVS connection cable 2 0 m 1 red 1 black connectors to connect SYNC BOX with compact NX NSG 30x0A 5 Jumper 109849 3 pcs Jumper one for impedance setting and two for capacitance setting 6 User Manual User manual pdf file on USB Memory card 7 Coupling Guide PCD...

Page 31: ...ct HV COM Surge out to PCD 8 s length 1 4 m 4 HVS 107301 2 pcs HVS connection cables 2 0 m 1 red 1 black connectors to connect SYNC BOX with compact NX NSG 30x0A 5 Jumper 109849 3 pcs Jumper one for impedance setting and two for capacitance setting 6 User Manual User manual pdf file on USB Memory card 7 Coupling Guide PCD 8 s 3 690 1000 100 200 coupling guide printed version 8 USB Memory card File...

Page 32: ... immediately 7 2 Accessories and options PCD 8 s 3 690 1000 SCB 1006198 Additional Surge Coupling Unit SCB Enables ANSI and optional IEC coupling in combination with the SCB included in delivery Can be used for both models 100 and 200 A Delivery inclusive printed Extended coupling guide PCA BPSET 1004959 Pulse Connection Adapter Banana Plug Set from 6 to 4 mm set of 10 connectors max 32 A ...

Page 33: ... while the outputs are marked with X2 and X3 The jumper for impedance adjustment is marked Ji Part of the delivery are 3 black jumpers 109849 for a better view they are color coded in the coupling guide here Technically the 3 jumpers are identical they are shorting plugs The color marking serves the description Jumper Ji for setting the impedance Jumper Jc for setting the capacitance Example for u...

Page 34: ... No X3 Yes Yes SW1 L1 L3 X1 L3 No X3 Yes Yes SW1 L2 N X1 N No X2 Yes Yes SW2 L2 L1 X1 L1 No X2 Yes Yes SW2 L2 L3 X1 L3 No X2 Yes Yes SW2 L3 N X1 N No X2 Yes Yes SW2 L3 L1 X1 L1 No X2 Yes Yes SW2 L3 L2 X1 L2 No X2 Yes Yes SW2 8 2 IEC line to ground Line to ground 9 µF N PE L1 PE L2 PE L3 PE Generator output Loop on SCB X2 X3 Decoupling network PCD 8 s 3 690 1000 xxx Jumper Ji Jumper Jc High Low N L...

Page 35: ...only with second SCB Optional coupling modes are possible with a second Surge Coupling Box SCB Those are different multiline couplings to ground such as Lines to ground 9 µF L1 L2 PE L1 L3 PE L1 N PE L2 L3 PE L2 N PE L3 N PE L1 L2 L3 PE L1 L2 N PE L1 L3 N PE L2 L3 N PE L1 L2 L3 N PE ...

Page 36: ... Diagnostic 2 L1 L2 L3 PE Generator output Loop on SCB Connection from X1 to Y1 Decoupling network PCD 8 s 3 690 1000 xxx High Low N L1 L2 L3 Basic 1 Y1 PE No Yes Y3 Y2 X3 X2 Basic 2 X1 L1 No No X3 Basic 3 X1 L2 No No X2 Basic 4 Y1 L3 No No Y2 Supplemental 1 Y1 PE No No Y3 Supplemental 2 Y1 PE No No Y2 Supplemental 3 X1 PE No No X3 Supplemental 4 X1 PE No No X2 Diagnostic 1 Y1 N No Yes Y2 X3 X2 Di...

Page 37: ...AMETEK CTS PCD 8 s series Operating Manual V 2 02 37 53 ...

Page 38: ...AMETEK CTS PCD 8 s series Operating Manual V 2 02 38 53 9 Coupling guide 9 1 IEC coupling Line to Ground 9 µF ...

Page 39: ...AMETEK CTS PCD 8 s series Operating Manual V 2 02 39 53 9 2 IEC coupling Line to Line 18 µF ...

Page 40: ...AMETEK CTS PCD 8 s series Operating Manual V 2 02 40 53 9 3 Optional IEC coupling Lines to Ground 9 µF 1 3 ...

Page 41: ...AMETEK CTS PCD 8 s series Operating Manual V 2 02 41 53 9 4 Optional IEC coupling Lines to Ground 9 µF 2 3 ...

Page 42: ...AMETEK CTS PCD 8 s series Operating Manual V 2 02 42 53 9 5 Optional IEC coupling Lines to Ground 9 µF 3 3 ...

Page 43: ...AMETEK CTS PCD 8 s series Operating Manual V 2 02 43 53 9 6 Optional ANSI coupling 1 5 Basic ...

Page 44: ...AMETEK CTS PCD 8 s series Operating Manual V 2 02 44 53 9 7 Optional ANSI coupling 2 5 Basic ...

Page 45: ...AMETEK CTS PCD 8 s series Operating Manual V 2 02 45 53 9 8 Optional ANSI coupling 3 5 Supplemental ...

Page 46: ...AMETEK CTS PCD 8 s series Operating Manual V 2 02 46 53 9 9 Optional ANSI coupling 4 5 Supplemental ...

Page 47: ...AMETEK CTS PCD 8 s series Operating Manual V 2 02 47 53 9 10 Optional ANSI coupling 5 5 Diagnostic ...

Page 48: ...stance or similar Quality is affected life expectancy Change in the technical specification of the device under test Flash over in cables connectors and equipment Bursting of components Explosion of components Burning of parts caused principally by resultant mains current when mains superposition mode is used Damage to equipment systems or components that are electrically or inductively coupled to...

Page 49: ... following conditions for verification calibration The surge generator is connected to the back filter via the coupling network in the relevant coupling mode All the conductors of the mains connection that supply the back filter including protective ground are disconnected from the mains and shorted together at a point upstream from the back filter ...

Page 50: ...hich conformity is declared EN 61326 1 2013 Electrical equipment for measurement control and laboratory use Requirements for devices to use in industrial area EN 61000 3 2 2014 Limits for harmonic current emissions EN 61000 3 3 2013 Limitation of voltage changes voltage fluctuations and flicker in public low voltage supply systems The purpose of this instrument is the generation of defined interfe...

Page 51: ...ared EN 61326 1 2013 Electrical equipment for measurement control and laboratory use Requirements for devices to use in industrial area EN 61000 3 2 2014 Limits for harmonic current emissions EN 61000 3 3 2013 Limitation of voltage changes voltage fluctuations and flicker in public low voltage supply systems The purpose of this instrument is the generation of defined interferences signals for EMI ...

Page 52: ......

Page 53: ...AMETEK CTS PCD 8 s series Manual of operation V 1 00 53 53 ...

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