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9

TABLE 4. GAS SUPPLY LINE SIZES (IN INCHES)*

MAXIMUM CAPACITY OF PIPE IN 

CUBIC FEET PER HOUR

BEFORE PLACING THE HEATER IN OPERATION, CHECK FOR GAS 

LEAKAGE.

 Use soap and water solution or other material acceptable for 

the purpose in locating the leaks. 

DO NOT USE MATCHES, CANDLES, 

FLAME OR OTHER SOURCES OF IGNITION FOR THIS PURPOSE.

FIGURE 5. GAS PIPING AND SEDIMENT TRAP INSTALLATION 

DISCONNECT THE HEATER AND ITS MANUAL GAS SHUTOFF VALVE 

FROM THE GAS SUPPLY PIPING SYSTEM DURING ANY SUPPLY 

PRESSURE TESTING EXCEEDING 1/2 PSIG (3.45 kPa). GAS SUPPLY LINE 

MUST BE CAPPED WHEN DISCONNECTED FROM THE HEATER FOR TEST 

PRESSURES OF 1/2 PSIG (3.45 kPa) OR LESS. THE APPLIANCE NEED 

NOT BE DISCONNECTED, BUT MUST BE ISOLATED FROM THE SUPPLY 

PRESSURE TEST BY CLOSING THE MANUAL GAS SHUTOFF VALVE.

PURGING

Gas line purging is required with new piping or systems in which air 

has entered.

 

 CAUTION

PURGING SHOULD BE PERFORMED BY PERSONS EXPERIENCED 

IN THIS TYPE GAS SERVICE. TO AVOID RISK OF FIRE OR 

EXPLOSION, PURGE DISCHARGE MUST NOT ENTER CONFINED 

AREAS OR SPACES WHERE IGNITION CAN OCCUR. THE AREA 

MUST BE WELL VENTILATED AND ALL SOURCES OF IGNITION 

MUST BE INACTIVATED OR REMOVED.

GAS METER SIZE — NATURAL GASES ONLY

Be sure the gas meter has sufficient capacity to supply the full rated gas 

input of the water heater as well as the requirements of all other gas fired 

equipment supplied by the meter.  If gas meter is too small, ask the gas 

company to install a larger meter having adequate capacity.

GAS PRESSURE REGULATOR

The gas pressure regulator is built into the gas valve and is equipped to 

operate on the gas specified on model and rating plate. The regulator is 

factory adjusted to deliver gas to burner at correct water column pressure 

allowing for a nominal pressure drop through the controls.

The minimum gas supply pressure for input adjustment must not be less 

than 6" w.c. (1.49 kPa) for natural gas and 11" w.c. (2.73 kPa).

Do not subject the combination gas valve to inlet gas pressures of more 

than 14.0" w.c. (3.48 kPa) - natural gas.  A service regulator is necessary 

if higher gas pressures are encountered.

Gas pressure specified in Table 5, refer to flow pressure taken at pressure 

tap of automatic gas valve while heater is operating.

TABLE 5.

Type of

Gas

Input

Manifold 

Pressure

Natural

75,100 Btu/hr

22 KW/hr

4.0 in. W.C.

1.12 kPa

OPERATION

It is recommended that a qualified person perform the initial firing of the 

heater. At this time the user should not hesitate to ask the individual any 

questions which he may have in regard to the operation and maintenance 

of the unit.

TO OPERATE THE HEATER

1.  Close the heater drain valve (Figure 1) by turning handle 

clockwise 

.

2.  Open a nearby hot water faucet to permit the air in the system 

to escape.

3.  Fully open the cold water inlet pipe valve (Figure 1) allowing the 

heater and piping to be filled.

4.  Close the hot water faucet as water starts to flow.

5.  The heater is ready to be operated.

 

 WARNING

DO NOT ATTEMPT TO OPERATE WATER HEATER WITH COLD 

WATER INLET VALVE CLOSED.

NEVER OPERATE THE HEATER WITHOUT FIRST BEING CERTAIN 

IT IS FILLED WITH WATER AND A TEMPERATURE AND PRESSURE 

RELIEF VALVE IS INSTALLED IN THE RELIEF VALVE OPENING OF 

THE HEATER. 

LENGTH

IN

FEET

NORMAL IRON PIPE SIZES (INCHES)

INPUT IN THOUSANDS BTU/HR

1/2" 3/4" 1"

1 1/4" 1 1/2"

2"

2 1/2"

3"

4"

10

175 360 680

1400

2100 3960 6300 11000 230000

20

120 250 485

950

1460 2750 4360

7700

15800

30

97

200 375

770

1180

2200 3520

6250

12800

40

82

170 320

660

990

1900 3000

5300

10900

50

73

151 285

580

900

1680 2650

4750

9700

60

66

138 260

530

810

1520 2400

4300

8800

70

61

125 240

490

750

1400 2250

3900

8100

80

57

118 220

460

690

1300 2050

3700

7500

90

53

110 205

430

650

1220 1950

3450

7200

100

50

103 195

400

620

1150 1850

3250

6700

125

44

93

175

360

550

1020 1650

2950

6000

150

40

84

160

325

500

950

1500

2650

5500

175

37

77

145

300

460

850

1370

2450

5000

200

35

72

135

280

430

800

1280

2280

4600

LENGTH 

IN 

METERS

NORMAL IRON PIPE SIZES (INCHES)

INPUT IN KW

1/2" 3/4" 1"

1 1/4" 1 1/2"

2"

2 1/2"

3"

4"

3.0

51

105 199 410

615

1160 1845

3221

6735

6.1

35

73

142 278

428

805

1277

2255

4626

9.1

28

59

110 225

346

644

1031

1830

3748

12.2

24

50

94

193

290

556

878

1552

3192

15.2

21

44

83

170

264

492

776

1391

2840

18.3

19

40

76

155

237

445

703

1259

2577

21.3

18

37

70

143

220

410

659

1142

2372

24.4

17

35

64

165

202

381

600

1083

2196

27.4

16

32

60

126

190

357

571

1010

2108

30.5

15

30

57

117

182

337

542

952

1962

38.1

13

27

51

105

161

299

483

864

1757

45.7

12

25

47

95

146

278

439

776

1610

53.3

11

23

42

88

135

249

401

717

1464

61.0

10

21

40

82

126

234

375

688

1347

Summary of Contents for BBCN375T754NV 100 Series

Page 1: ...AL ULTRA LOW NOx GAS WATER HEATER Glass Lined Tank type Water Heater INSTALLATION OPERATION SERVICE MAINTENANCE LIMITED WARRANTY CAUTION TEXT PRINTED OR OUTLINED IN RED CONTAINS INFORMATION RELATIVE T...

Page 2: ...Canada Current edition of the Installation Code CAN CSA B149 1 and the Canadian Electrical Code CSA C22 1 These are available from Canadian Standards Association 8501 East Pleasant Valley Road Clevel...

Page 3: ...r and Igniter 12 Checking Gas Input 12 Vent System 12 Blower Maintenance 13 Relief Valve 13 Hot Water Odor 13 Winter Protection 13 Replacement Parts 13 PREVENTIVE MAINTENANCE 13 14 Procedure for Perio...

Page 4: ...gas in excess of the safe limits This could result in serious injury or death Contact your local gas supplier for any specific changes that may be required in your area Upon completion of derating of...

Page 5: ...THROUGH THE CHIMNEY OR VENT PIPE The venting of the water heater should be inspected by a qualified service technician at the time of installation and periodically thereafter to ensure a down draft c...

Page 6: ...t of the vent system are exposed to ambient temperatures below 35 degrees F 2 degrees C it must be insulated to prevent condensation Do not connect the heater to a common vent or chimney with solid fu...

Page 7: ...E LOCATION TO AVOID SCALDING OR WATER DAMAGE THIS LINE MUST NOT BE REDUCED FROM THE SIZE OF THE VALVE OUTLET AND MUST NOT CONTAIN VALVES RESTRICTIONS NOR SHOULD IT BE LOCATED IN FREEZING AREAS DO NOT...

Page 8: ...having jurisdiction AN ELECTRICAL GROUND IS REQUIRED TO REDUCE RISK OF ELECTRICAL SHOCK OR POSSIBLE ELECTROCUTION If any of the original wire as supplied with the appliance must be replaced use only t...

Page 9: ...matic gas valve while heater is operating TABLE 5 Type of Gas Input Manifold Pressure Natural 75 100 Btu hr 22 KW hr 4 0 in W C 1 12 kPa OPERATION It is recommended that a qualified person perform the...

Page 10: ...as been under water OPERATING INSTRUCTIONS A Set thermostat to the lowest setting B Turn off all the electric power to the appliance if service is to be performed TO TURN OFF GAS TO APPLIANCE BEFORE O...

Page 11: ...akage corrosion and other deficiencies which could cause an unsafe condition 3 So far as is practical close all building doors and windows and all doors between the space in which the water heater s c...

Page 12: ...rn doors windows exhaust fans fireplace dampers and any other gas burning appliance to their previous conditions of use 7 If improper venting is observed during any of the above tests the venting syst...

Page 13: ...anode as necessary to maintain corrosion protection For further information contact your dealer WINTER PROTECTION In regions where freezing weather is encountered all water must be drained from unit...

Page 14: ...the Flo Jug kit This screw is to be installed in the vent hole when Flo Jug is not in use Remove drain valve from heater and insert a 3 4 x 4 nipple Connect and clamp 1 I D x 3 hose to Flo Jug and hea...

Page 15: ...idence of poor vent action Possible causes are too long a vent pipe or improper chimney operation 3 If the leakage is from the temperature and pressure relief valve or its discharge pipe it may repres...

Page 16: ...information and tables may serve to answer your question about a problem that you are having without having to call a service agent For your safety water heater service should be performed only by a q...

Page 17: ...a qualified person for service 3 Thermostat problems A Thermostat set too low Set temperature control higher B Thermostat or ECO defective Replace gas control valve thermostat C High limit control ci...

Page 18: ...control does not energize the blower replace the Intelli Vent control If the blower fails to Blower may run continuously in start when energized replace the blower assembly this condition 2 Ensure the...

Page 19: ...ff for 10 20 seconds then on again to clear this error code 4 Ensure the flame sensor is clean use ultra fine steel wool or Scotch Brite pad to clean flame sensor 5 Ensure the hot surface ignitor is p...

Page 20: ...in tolerance 1 Ensure air pressure switch hose is not kinked or clogged ensure the blower housing is clear of any condensation 2 Check vent temperature limit switch if it is determined that the vent t...

Page 21: ...21 NOTES...

Page 22: ...22 NOTES...

Page 23: ...hod of controlling thermal expansion is also installed at the heater s and operational at all times The relief valve installed on the heater is not an acceptable method 4 SERVICE AND REPAIR EXPENSES U...

Page 24: ...nson City TN 37605 Phone 800 456 9805 Fax 800 999 5210 www americanwaterheater com Copyright 2012 American Water Heater Company All rights reserved www americanwaterheater com American Water Heater Jo...

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