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INSULATION BLANKETS

Insulation blankets available to the general public for external use 

on gas water heaters are not required for use on your water heater. 

The purpose of an insulation blanket is to reduce the standby heat 

loss encountered with storage tank water heaters. Your  water 

heater meets or exceeds the current edition of ASHRAE/IES 90.1 

standards with respect to insulation and standby loss requirement 

making an insulation blanket unnecessary.

 

 WARNING

Should you choose to apply an insulation blanket to this heater, you 

should follow these instructions.  Failure to follow these instructions 

can result in fire, asphyxiation , serious personal injury or death.

• 

Do not apply insulation to the top of the water heater, as this will 

interfere with safe operation.

• 

Do not cover the outer door, thermostat or temperature & pressure 

relief valve.

• 

Do not

 allow insulation to come within 2" (5cm) of the floor to prevent 

blockage of combustion air flow to the burner.

• 

Do not cover the instruction manual.  Keep it on the side of the water 

heater or nearby for future reference.

• 

Do obtain new warning and instruction labels from the manufacturer 

for placement on the blanket directly over the existing labels.

• 

Do inspect the insulation blanket frequently to make certain it does 

not sag, thereby obstructing combustion air flow.

HIGH ALTITUDE INSTALLATIONS

Water heaters covered in this manual have been tested and 

approved for installation at elevations up to 7,700 feet (2,347 

m) above sea level. For installation above 7,700 feet (2,347 m), 

the water heater’s Btu input should be reduced at the rate of 4 

percent for each 1,000 feet (305 m) above sea level which requires 

replacement of the burner orifice in accordance with the National 

Fuel Gas Code ANSI Z223.1/ NFPA 54. Contact your local gas 

supplier for further information.

Failure to replace the standard orifice with the proper high altitude 

orifice when installed at elevations above 7,700 feet (2,347 m) 

could result in improper and inefficient operation of the water 

heater, producing carbon monoxide gas in excess of the safe 

limits. This could result in serious injury or death. Contact your 

local gas supplier for any specific changes that may be required 

in your area. 

Upon completion of derating of the heater, adjustment to the 

gas pressure regulator may be required.  See CHECKING THE 

INPUT section in this manual for inlet and manifold pressure 

requirements.

Also due to the input rating reduction required at high altitudes, 

the output rating of the appliance is also reduced and should be 

compensated for in the sizing of the equipment for application.

CIRCULATING PUMP

A circulating pump is used when a system requires a circulating 

loop or there is a storage tank used in conjunction with the heater.  

Refer to the piping diagrams at rear of manual for electrical hookup 

information and install in accordance with the current edition of the 

National Electrical Code ANSI/NFPA No. 70. In Canada refer to 

Canadian Electrical Code CSA C22.1.

Only all bronze circulating pumps are used with commercial 

water heaters. Although circulators are oiled and operated by 

the manufacturer some circulators must be oiled again before 

operating.  Please refer to manufacturer’s instructions. 

INSTALLATION INSTRUCTIONS

REQUIRED ABILITY

INSTALL ATION OR SERVICE OF THIS WATER HEATER 

REQUIRES ABILITY EQUIVALENT TO THAT OF A LICENSED 

TR ADESMAN IN THE FIELD INVOLVED. PLUMBING, AIR 

SUPPLY, VENTING, ELECTRICAL AND GAS SUPPLY WORK 

ARE REQUIRED.

LOCATING THE HEATER

  WARNING

THERE IS A RISK IN USING FUEL BURNING APPLIANCES SUCH 

AS GAS WATER HEATERS IN ROOMS, GARAGES OR OTHER 

AREAS WHERE GASOLINE, OTHER FLAMMABLE LIQUIDS OR 

ENGINE DRIVEN EQUIPMENT OR VEHICLES ARE STORED, 

OPERATED OR REPAIRED.  FLAMMABLE VAPORS ARE HEAVY 

AND TRAVEL ALONG THE FLOOR AND MAY BE IGNITED BY THE 

HEATER’S PILOT OR MAIN BURNER FLAMES CAUSING FIRE 

OR EXPLOSION.

 SOME LOCAL CODES PERMIT OPERATION 

OF GAS APPLIANCES IF INSTALLED 18 INCHES (45.7 CM) OR 

MORE ABOVE THE FLOOR. THIS MAY REDUCE THE RISK IF 

LOCATION IN SUCH AN AREA CANNOT BE AVOIDED.

DO NOT INSTALL THIS WATER HEATER DIRECTLY ON A CARPETED 

FLOOR.  A FIRE HAZARD MAY RESULT.  

Instead the water heater must 

be placed on a metal or wood panel extending beyond the full width 

and depth by at least 3 inches (7.6 CM) in any direction.  If the heater is 

Summary of Contents for BBCN375T754NV 100 Series

Page 1: ...AL ULTRA LOW NOx GAS WATER HEATER Glass Lined Tank type Water Heater INSTALLATION OPERATION SERVICE MAINTENANCE LIMITED WARRANTY CAUTION TEXT PRINTED OR OUTLINED IN RED CONTAINS INFORMATION RELATIVE T...

Page 2: ...Canada Current edition of the Installation Code CAN CSA B149 1 and the Canadian Electrical Code CSA C22 1 These are available from Canadian Standards Association 8501 East Pleasant Valley Road Clevel...

Page 3: ...r and Igniter 12 Checking Gas Input 12 Vent System 12 Blower Maintenance 13 Relief Valve 13 Hot Water Odor 13 Winter Protection 13 Replacement Parts 13 PREVENTIVE MAINTENANCE 13 14 Procedure for Perio...

Page 4: ...gas in excess of the safe limits This could result in serious injury or death Contact your local gas supplier for any specific changes that may be required in your area Upon completion of derating of...

Page 5: ...THROUGH THE CHIMNEY OR VENT PIPE The venting of the water heater should be inspected by a qualified service technician at the time of installation and periodically thereafter to ensure a down draft c...

Page 6: ...t of the vent system are exposed to ambient temperatures below 35 degrees F 2 degrees C it must be insulated to prevent condensation Do not connect the heater to a common vent or chimney with solid fu...

Page 7: ...E LOCATION TO AVOID SCALDING OR WATER DAMAGE THIS LINE MUST NOT BE REDUCED FROM THE SIZE OF THE VALVE OUTLET AND MUST NOT CONTAIN VALVES RESTRICTIONS NOR SHOULD IT BE LOCATED IN FREEZING AREAS DO NOT...

Page 8: ...having jurisdiction AN ELECTRICAL GROUND IS REQUIRED TO REDUCE RISK OF ELECTRICAL SHOCK OR POSSIBLE ELECTROCUTION If any of the original wire as supplied with the appliance must be replaced use only t...

Page 9: ...matic gas valve while heater is operating TABLE 5 Type of Gas Input Manifold Pressure Natural 75 100 Btu hr 22 KW hr 4 0 in W C 1 12 kPa OPERATION It is recommended that a qualified person perform the...

Page 10: ...as been under water OPERATING INSTRUCTIONS A Set thermostat to the lowest setting B Turn off all the electric power to the appliance if service is to be performed TO TURN OFF GAS TO APPLIANCE BEFORE O...

Page 11: ...akage corrosion and other deficiencies which could cause an unsafe condition 3 So far as is practical close all building doors and windows and all doors between the space in which the water heater s c...

Page 12: ...rn doors windows exhaust fans fireplace dampers and any other gas burning appliance to their previous conditions of use 7 If improper venting is observed during any of the above tests the venting syst...

Page 13: ...anode as necessary to maintain corrosion protection For further information contact your dealer WINTER PROTECTION In regions where freezing weather is encountered all water must be drained from unit...

Page 14: ...the Flo Jug kit This screw is to be installed in the vent hole when Flo Jug is not in use Remove drain valve from heater and insert a 3 4 x 4 nipple Connect and clamp 1 I D x 3 hose to Flo Jug and hea...

Page 15: ...idence of poor vent action Possible causes are too long a vent pipe or improper chimney operation 3 If the leakage is from the temperature and pressure relief valve or its discharge pipe it may repres...

Page 16: ...information and tables may serve to answer your question about a problem that you are having without having to call a service agent For your safety water heater service should be performed only by a q...

Page 17: ...a qualified person for service 3 Thermostat problems A Thermostat set too low Set temperature control higher B Thermostat or ECO defective Replace gas control valve thermostat C High limit control ci...

Page 18: ...control does not energize the blower replace the Intelli Vent control If the blower fails to Blower may run continuously in start when energized replace the blower assembly this condition 2 Ensure the...

Page 19: ...ff for 10 20 seconds then on again to clear this error code 4 Ensure the flame sensor is clean use ultra fine steel wool or Scotch Brite pad to clean flame sensor 5 Ensure the hot surface ignitor is p...

Page 20: ...in tolerance 1 Ensure air pressure switch hose is not kinked or clogged ensure the blower housing is clear of any condensation 2 Check vent temperature limit switch if it is determined that the vent t...

Page 21: ...21 NOTES...

Page 22: ...22 NOTES...

Page 23: ...hod of controlling thermal expansion is also installed at the heater s and operational at all times The relief valve installed on the heater is not an acceptable method 4 SERVICE AND REPAIR EXPENSES U...

Page 24: ...nson City TN 37605 Phone 800 456 9805 Fax 800 999 5210 www americanwaterheater com Copyright 2012 American Water Heater Company All rights reserved www americanwaterheater com American Water Heater Jo...

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