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7

THERMOMETERS (Not Supplied)

Thermometers should be obtained and field installed as shown in 

Figure 3.
Thermometers are installed in the system as a means of detecting the 

temperature of the outlet water supply.

COMBINATION WATER (POTABLE) HEATING 

AND SPACE HEATING

1. All piping components connected to this unit for space heating 

applications shall be suitable for use with potable water.

2. Toxic chemicals, such as those used for boiler treatment, shall 

NEVER be introduced into this system.

3.  This unit may NEVER be connected to any existing heating system 

or component(s) previously used with a non-potable water heating 

appliance.

4.  When the system requires water for space heating at temperatures 

higher than required for domestic water purposes, a tempering 

valve must be installed.  Please refer to installation diagram on 

page 6 of  this manual for suggested piping arrangements.

5.  These water heaters cannot be used in space heating applications 

only.

 CAUTION

A closed system will exist if a check valve (without bypass), pressure 

reducing valve (without bypass), or a water meter (without bypass) 

is installed in the cold water line between the water heater and street 

main (or well).

Excessive pressure may develop in such closed systems, causing 

premature tank failure or intermittent relief valve operation.  This is not a 

warranty failure.  An expansion tank or a similar device may be required 

in the inlet supply line between the appliance and the meter or valve to 

compensate for the thermal expansion of the water.

SYSTEM CONNECTIONS

The system installation must conform to these instructions and to the 

local code authority having jurisdiction.  Good practice requires that all 

heavy piping be supported.

RELIEF VALVE

This water heater is equipped with a combination temperature-pressure 

relief valve that complies with the standard for relief valves for hot water 

supply systems Z21.22-CSA 4.4. 

FOR SAFE OPERATION OF THE 

WATER HEATER, THE RELIEF VALVE(S) MUST NOT BE REMOVED 

OR PLUGGED.

ASME ratings cover pressure relief capacities. ANSI ratings cover release 

rate with temperature actuation.

In addition to the appliance relief valve, each remote storage tank 

which may be used in conjunction with this appliance shall also be 

installed with a properly sized, rated and approved combination 

temperature (ANSI) and pressure (ASME) relief valve(s). This valve 

shall comply with the standard for relief valves for hot water supply 

systems Z21.22-CSA 4.4.

 

WARNING

THE PURPOSE OF RELIEF VALVE IS TO AVOID EXCESSIVE PRESSURE 

OR TEMPERATURE INTO THE STEAM RANGE, WHICH MAY CAUSE 

SCALDING  AT FIXTURES, TANK EXPLOSION, SYSTEM OR HEATER 

DAMAGE.  NO VALVE IS TO BE PLACED BETWEEN THE 

RELIEF 

VALVE AND TANK.

Your local code authority may have other specific relief valve 

requirements.

A DRAIN LINE MUST BE CONNECTED TO THE RELIEF VALVE TO 

DIRECT DISCHARGE TO A SAFE LOCATION TO AVOID SCALDING OR 

WATER DAMAGE.  THIS LINE MUST NOT BE REDUCED FROM THE 

SIZE OF THE VALVE OUTLET AND MUST NOT CONTAIN VALVES, 

RESTRICTIONS NOR SHOULD IT BE LOCATED IN FREEZING AREAS.  

DO NOT THREAD OR CAP THE END OF THIS LINE.  RESTRICTED OR 

BLOCKED DISCHARGE WILL DEFEAT THE PURPOSE OF THE VALVE 

AND IS UNSAFE.  DISCHARGE LINE SHALL BE INSTALLED TO ALLOW 

COMPLETE DRAINAGE OF BOTH THE VALVE AND LINE.

See SERVICE INFORMATION section for procedure and precautions.

The type, size and location of the relief valves must be in accordance 

with local codes.  The location of the relief valve is shown in Figure 1.  

The heater has a factory installed high temperature limit switch.

GAS PIPING

Contact your local gas service company to ensure that adequate gas service 

is available and to review applicable installation codes for your area.

Size the main gas line in accordance with Table 4. The figures shown 

are for straight lengths of pipe at 0.5 in. W.C. pressure drop, which is 

considered normal for low pressure systems.  Note:  Fittings such as 

elbows, tees and line regulators will add to the pipe pressure drop.  Also 

refer to the current edition of the National Fuel Gas Code. For Canadian 

installations consult Canadian Installation Code CAN/CSA-B149.1.

 

WARNING

The minimum gas supply pressure for input adjustment is 6.0" kPa W.C. 

for natural gas (11.0" kPa W.C. for propane).

THE HEATER IS NOT INTENDED FOR OPERATION AT HIGHER THAN 

14" kPa WATER COLUMN SUPPLY PRESSURE. EXPOSURE TO HIGHER 

GAS SUPPLY PRESSURE MAY CAUSE DAMAGE TO THE CONTROL 

WHICH COULD RESULT IN FIRE OF EXPLOSION. 

If overpressure has 

occurred such as through improper testing of gas lines or emergency 

malfunction of the supply system, the control must be checked for safe 

operation. Make sure that the outside vents on the supply regulators 

and the safety vent valves are protected against blockage. These are 

parts of the gas supply system not the heater. Vent blockage may occur 

during ice storms.

IT IS IMPORTANT TO GUARD AGAINST GAS VALVE FOULING FROM 

CONTAMINANTS IN THE GAS WAYS.  SUCH FOULING MAY CAUSE 

IMPROPER OPERATION, FIRE OR EXPLOSION.

IF COPPER SUPPLY LINES ARE USED THEY MUST BE INTERNALLY 

TINNED AND CERTIFIED FOR GAS SERVICE. BEFORE ATTACHING THE 

GAS LINE, BE SURE THAT ALL GAS PIPE IS CLEAN ON THE INSIDE.

TO TRAP ANY DIRT OR FOREIGN MATERIAL IN THE GAS SUPPLY 

LINE, A DIRT LEG (SOMETIMES CALLED SEDIMENT TRAP OR DRIP 

LEG) MUST BE INCORPORATED IN THE PIPING (SEE FIG. 5).  THE 

DIRT LEG MUST BE READILY ACCESSIBLE AND NOT SUBJECT 

TO FREEZING CONDITIONS. INSTALL IN ACCORDANCE WITH 

RECOMMENDATIONS OF SERVING GAS SUPPLIERS.  REFER 

TO THE CURRENT EDITION OF THE NATIONAL FUEL GAS CODE.  

For Canadian installations consult Canadian Installation Code CAN/

CSA-B149.1.

To prevent damage, care must be taken not to apply too much torque 

when attaching gas supply pipe to gas valve inlet.

Apply joint compounds (pipe dope) sparingly and only to the male threads 

of pipe joints.  Do not apply compounds to the first two threads.  Use 

compounds resistant to the action of liquefied petroleum gases.

Summary of Contents for BBCN375T754NV 100 Series

Page 1: ...AL ULTRA LOW NOx GAS WATER HEATER Glass Lined Tank type Water Heater INSTALLATION OPERATION SERVICE MAINTENANCE LIMITED WARRANTY CAUTION TEXT PRINTED OR OUTLINED IN RED CONTAINS INFORMATION RELATIVE T...

Page 2: ...Canada Current edition of the Installation Code CAN CSA B149 1 and the Canadian Electrical Code CSA C22 1 These are available from Canadian Standards Association 8501 East Pleasant Valley Road Clevel...

Page 3: ...r and Igniter 12 Checking Gas Input 12 Vent System 12 Blower Maintenance 13 Relief Valve 13 Hot Water Odor 13 Winter Protection 13 Replacement Parts 13 PREVENTIVE MAINTENANCE 13 14 Procedure for Perio...

Page 4: ...gas in excess of the safe limits This could result in serious injury or death Contact your local gas supplier for any specific changes that may be required in your area Upon completion of derating of...

Page 5: ...THROUGH THE CHIMNEY OR VENT PIPE The venting of the water heater should be inspected by a qualified service technician at the time of installation and periodically thereafter to ensure a down draft c...

Page 6: ...t of the vent system are exposed to ambient temperatures below 35 degrees F 2 degrees C it must be insulated to prevent condensation Do not connect the heater to a common vent or chimney with solid fu...

Page 7: ...E LOCATION TO AVOID SCALDING OR WATER DAMAGE THIS LINE MUST NOT BE REDUCED FROM THE SIZE OF THE VALVE OUTLET AND MUST NOT CONTAIN VALVES RESTRICTIONS NOR SHOULD IT BE LOCATED IN FREEZING AREAS DO NOT...

Page 8: ...having jurisdiction AN ELECTRICAL GROUND IS REQUIRED TO REDUCE RISK OF ELECTRICAL SHOCK OR POSSIBLE ELECTROCUTION If any of the original wire as supplied with the appliance must be replaced use only t...

Page 9: ...matic gas valve while heater is operating TABLE 5 Type of Gas Input Manifold Pressure Natural 75 100 Btu hr 22 KW hr 4 0 in W C 1 12 kPa OPERATION It is recommended that a qualified person perform the...

Page 10: ...as been under water OPERATING INSTRUCTIONS A Set thermostat to the lowest setting B Turn off all the electric power to the appliance if service is to be performed TO TURN OFF GAS TO APPLIANCE BEFORE O...

Page 11: ...akage corrosion and other deficiencies which could cause an unsafe condition 3 So far as is practical close all building doors and windows and all doors between the space in which the water heater s c...

Page 12: ...rn doors windows exhaust fans fireplace dampers and any other gas burning appliance to their previous conditions of use 7 If improper venting is observed during any of the above tests the venting syst...

Page 13: ...anode as necessary to maintain corrosion protection For further information contact your dealer WINTER PROTECTION In regions where freezing weather is encountered all water must be drained from unit...

Page 14: ...the Flo Jug kit This screw is to be installed in the vent hole when Flo Jug is not in use Remove drain valve from heater and insert a 3 4 x 4 nipple Connect and clamp 1 I D x 3 hose to Flo Jug and hea...

Page 15: ...idence of poor vent action Possible causes are too long a vent pipe or improper chimney operation 3 If the leakage is from the temperature and pressure relief valve or its discharge pipe it may repres...

Page 16: ...information and tables may serve to answer your question about a problem that you are having without having to call a service agent For your safety water heater service should be performed only by a q...

Page 17: ...a qualified person for service 3 Thermostat problems A Thermostat set too low Set temperature control higher B Thermostat or ECO defective Replace gas control valve thermostat C High limit control ci...

Page 18: ...control does not energize the blower replace the Intelli Vent control If the blower fails to Blower may run continuously in start when energized replace the blower assembly this condition 2 Ensure the...

Page 19: ...ff for 10 20 seconds then on again to clear this error code 4 Ensure the flame sensor is clean use ultra fine steel wool or Scotch Brite pad to clean flame sensor 5 Ensure the hot surface ignitor is p...

Page 20: ...in tolerance 1 Ensure air pressure switch hose is not kinked or clogged ensure the blower housing is clear of any condensation 2 Check vent temperature limit switch if it is determined that the vent t...

Page 21: ...21 NOTES...

Page 22: ...22 NOTES...

Page 23: ...hod of controlling thermal expansion is also installed at the heater s and operational at all times The relief valve installed on the heater is not an acceptable method 4 SERVICE AND REPAIR EXPENSES U...

Page 24: ...nson City TN 37605 Phone 800 456 9805 Fax 800 999 5210 www americanwaterheater com Copyright 2012 American Water Heater Company All rights reserved www americanwaterheater com American Water Heater Jo...

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