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13

BLOWER MAINTENANCE

For safety and satisfactory operation it is recommended that the blower 

be checked once a year by a competent service person.

1.  MOTOR - The motor is factory oiled and sealed and requires no 

further maintenance.

2.  WHEEL - Wheel must be clean of soot, ash or any other coating 

which inhibits either rotation or air flow.  Remove all foreign material 

from vent system.

3.  The pressure switch is inside the blower control box and is connected 

to the blower housing with a tube.  This tubing should be soft and 

pliable and show no sign of deterioration. 

RELIEF VALVE

At least once a year the temperature and pressure relief valve 

should be checked to ensure that it is in operating condition.  

(During manual operation of this valve, avoid any contact with hot 

water and take preventive steps for water damage).  Lift the lever 

at the top of the valve several times until the valve seats properly 

and operates freely.

  WARNING

THE WATER PASSING OUT OF THE VALVE DURING THIS CHECKING 

OPERATION MAY BE EXTREMELY HOT.  AVOID CONTACT AND 

DISCHARGE SAFELY TO PREVENT WATER DAMAGE.

If the temperature and pressure relief valve on the heater discharges 

periodically or continuously, a problem exists.  This may be due to 

unusually high water temperatures or pressures in the system, or to a 

faulty relief valve.  Contact your dealer or a qualified service technician 

to find the cause of the problem and to correct it.  This may also be due 

to thermal expansion in a closed water supply system.  Contact the water 

supplier or local plumbing inspector on how to correct this situation.  

DO 

NOT PLUG THE TEMPERATURE AND PRESSURE RELIEF VALVE.

  WARNING

SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO 

SHUT OFF, TURN OFF THE MANUAL GAS CONTROL VALVE TO THE 

APPLIANCE.

HOT WATER ODOR

On occasion, hot water may develop a strong odor.  If this occurs drain 

the heater completely, flush thoroughly, and refill.  If the problem persists, 

chlorination of the heater and replacement of the factory installed 

magnesium anode with aluminum anode may correct the condition.

Occasionally water softener companies recommend removal of heater 

anodes for odor reasons.

 

CAUTION 

Unauthorized removal of heater anode will void the warranty.  Replace 

the anode as necessary to maintain corrosion protection.  For further 

information contact your dealer. 

WINTER PROTECTION

In regions where freezing weather is encountered, all water must be 

drained from unit and piping when out of service (water shut off).  Drain 

valve must be left open until unit is returned to service.

REPLACEMENT PARTS

Replacement parts may be ordered from the manufacturer, 

authorized service agencies or distributors. When ordering parts 

be sure to have the complete water heater Model Number, Serial 

Number and Series Number available. This information can be 

found on the rating label affixed to the water heater. Refer to the 

parts list included with the water heater from the factory for more 

information or call the parts department or technical support phone 

number listed on the back cover of this manual for further assistance.

PREVENTIVE MAINTENANCE

RECOMMENDED PROCEDURE FOR PERIODIC 

REMOVAL OF LIME DEPOSITS FROM TANK TYPE 

COMMERCIAL WATER HEATERS

FIGURE 8.

The amount of calcium carbonate (lime) released from water is in direct 

proportion to water temperature and usage, see chart.  The higher the 

water temperature or water usage, the more lime deposits are dropped 

out of the water.  This is the lime scale which forms in pipes, heaters 

and on cooking utensils.

Lime accumulation not only reduces the life of the equipment but also 

reduces efficiency of the heater and increases fuel consumption.

The usage of water softening equipment greatly reduces the hardness 

of the water.  However, this equipment does not always remove all of 

the hardness (lime).  For this reason it is recommended that a regular 

schedule for deliming be maintained.

The time between cleaning will vary from weeks to months depending 

upon water conditions and usage.

UN•LIME

®

 and the booklet may be obtained through your dealer 

or distributor.

DELIMING SOLVENTS

UN•LIME is recommended for deliming. UN•LIME is a patented food 

grade acid which is safe to handle and does not create the harmful 

fumes which are associated with other products.

UN•LIME may be obtained from your dealer, distributor or water heater 

manufacturer. Order Part Number 9005416105, 1 gallon, packed 4 

gallons per case or Part Number 9005417105, 5 gallon container.

NOTE: Un•Lime is not available for use in Canada. Hydrochloric base 

acids are not recommended for use on glass-lined tanks.

  CAUTION

Observe handling instructions on label of product being used.

Summary of Contents for BBCN375T754NV 100 Series

Page 1: ...AL ULTRA LOW NOx GAS WATER HEATER Glass Lined Tank type Water Heater INSTALLATION OPERATION SERVICE MAINTENANCE LIMITED WARRANTY CAUTION TEXT PRINTED OR OUTLINED IN RED CONTAINS INFORMATION RELATIVE T...

Page 2: ...Canada Current edition of the Installation Code CAN CSA B149 1 and the Canadian Electrical Code CSA C22 1 These are available from Canadian Standards Association 8501 East Pleasant Valley Road Clevel...

Page 3: ...r and Igniter 12 Checking Gas Input 12 Vent System 12 Blower Maintenance 13 Relief Valve 13 Hot Water Odor 13 Winter Protection 13 Replacement Parts 13 PREVENTIVE MAINTENANCE 13 14 Procedure for Perio...

Page 4: ...gas in excess of the safe limits This could result in serious injury or death Contact your local gas supplier for any specific changes that may be required in your area Upon completion of derating of...

Page 5: ...THROUGH THE CHIMNEY OR VENT PIPE The venting of the water heater should be inspected by a qualified service technician at the time of installation and periodically thereafter to ensure a down draft c...

Page 6: ...t of the vent system are exposed to ambient temperatures below 35 degrees F 2 degrees C it must be insulated to prevent condensation Do not connect the heater to a common vent or chimney with solid fu...

Page 7: ...E LOCATION TO AVOID SCALDING OR WATER DAMAGE THIS LINE MUST NOT BE REDUCED FROM THE SIZE OF THE VALVE OUTLET AND MUST NOT CONTAIN VALVES RESTRICTIONS NOR SHOULD IT BE LOCATED IN FREEZING AREAS DO NOT...

Page 8: ...having jurisdiction AN ELECTRICAL GROUND IS REQUIRED TO REDUCE RISK OF ELECTRICAL SHOCK OR POSSIBLE ELECTROCUTION If any of the original wire as supplied with the appliance must be replaced use only t...

Page 9: ...matic gas valve while heater is operating TABLE 5 Type of Gas Input Manifold Pressure Natural 75 100 Btu hr 22 KW hr 4 0 in W C 1 12 kPa OPERATION It is recommended that a qualified person perform the...

Page 10: ...as been under water OPERATING INSTRUCTIONS A Set thermostat to the lowest setting B Turn off all the electric power to the appliance if service is to be performed TO TURN OFF GAS TO APPLIANCE BEFORE O...

Page 11: ...akage corrosion and other deficiencies which could cause an unsafe condition 3 So far as is practical close all building doors and windows and all doors between the space in which the water heater s c...

Page 12: ...rn doors windows exhaust fans fireplace dampers and any other gas burning appliance to their previous conditions of use 7 If improper venting is observed during any of the above tests the venting syst...

Page 13: ...anode as necessary to maintain corrosion protection For further information contact your dealer WINTER PROTECTION In regions where freezing weather is encountered all water must be drained from unit...

Page 14: ...the Flo Jug kit This screw is to be installed in the vent hole when Flo Jug is not in use Remove drain valve from heater and insert a 3 4 x 4 nipple Connect and clamp 1 I D x 3 hose to Flo Jug and hea...

Page 15: ...idence of poor vent action Possible causes are too long a vent pipe or improper chimney operation 3 If the leakage is from the temperature and pressure relief valve or its discharge pipe it may repres...

Page 16: ...information and tables may serve to answer your question about a problem that you are having without having to call a service agent For your safety water heater service should be performed only by a q...

Page 17: ...a qualified person for service 3 Thermostat problems A Thermostat set too low Set temperature control higher B Thermostat or ECO defective Replace gas control valve thermostat C High limit control ci...

Page 18: ...control does not energize the blower replace the Intelli Vent control If the blower fails to Blower may run continuously in start when energized replace the blower assembly this condition 2 Ensure the...

Page 19: ...ff for 10 20 seconds then on again to clear this error code 4 Ensure the flame sensor is clean use ultra fine steel wool or Scotch Brite pad to clean flame sensor 5 Ensure the hot surface ignitor is p...

Page 20: ...in tolerance 1 Ensure air pressure switch hose is not kinked or clogged ensure the blower housing is clear of any condensation 2 Check vent temperature limit switch if it is determined that the vent t...

Page 21: ...21 NOTES...

Page 22: ...22 NOTES...

Page 23: ...hod of controlling thermal expansion is also installed at the heater s and operational at all times The relief valve installed on the heater is not an acceptable method 4 SERVICE AND REPAIR EXPENSES U...

Page 24: ...nson City TN 37605 Phone 800 456 9805 Fax 800 999 5210 www americanwaterheater com Copyright 2012 American Water Heater Company All rights reserved www americanwaterheater com American Water Heater Jo...

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