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Amazone KE 2501 Special, Operating Manual

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Amazone KE 2501 Special Operating Manual Download Page 49

 

 

 

Product description

 

KE/KX/KG (RIGID)  BAH0089-7  02.2020

 

49

 

4.11 

Gearbox – oils and filling capacities 

Gearbox / WHG 

Filling quantity 

Gear oil 

KE Special / Super

 

1.4 litres (without oil cooler) 

ISO VG SAE 80W-90 

KX

 

4.0 litres (without oil cooler) 

SAE 90 EP GL4 

KG Special 

4.0 litres (without oil cooler) 

5.5 litres (with oil cooler) 

KG Super 

5.2 litres (without oil cooler) 

6.7 litres (with oil cooler) 

4.12 

Spur gear trough – oils and filling quantities 

Spur gear trough gear oil 

Spur gear trough gear oil: 

Gear oil CLP/CKC 460  

DIN 51517, Part 3 / ISO 12925 

 

 

Oils that comply with this standard can be topped up or used to re-
place the existing oil in the spur gear trough. Only fill with new and 
clean gear oil.  

The following table lists several gear oil types that comply with the 
standard. The spur gear trough is filled with gear oil Wintershall ER-
SOLAN 460 in the factory.  

 

Manufacturer 

Description 

Wintershall 

ERSOLAN 460 

Agip  

Blasia 460  

ARAL  

Degol BG 460  

Autol  

Precis GEP 460  

Avia  

Avilub RSX 460  

BP  

Energol GR-XP 460  

Castrol  

Alpha SP 460  

DEA  

Falcon CLP 460  

ESSO  

Spartan EP 460  

FINA  

Giran 460  

Fuchs  

Renep Compound 110  

Mobil  

Mobilgear 600 XP 460  

Shell  

Omala 460  

OMV 

OMV Gear HST 460 

Summary of Contents for KE 2501 Special

Page 1: ...lage implements Rotary cultivator KG Special Super Rotary cultivator KX Rotary harrow KE Special Super MG5808 BAH0089 7 02 2020 Please read this operating manual before initial operation Keep it in a...

Page 2: ...ned would not only harm himself but also make the mistake of blaming the machine for the reason of a possible failure instead of himself In order to ensure a good success one must consider the design...

Page 3: ...Manufacturer s address AMAZONEN WERKE H DREYER GmbH Co KG Postfach 51 D 49202 Tel Fax Email Hasbergen Germany 49 0 5405 50 1 0 49 0 5405 501 234 amazone amazone de Spare part orders Spare parts lists...

Page 4: ...can only be rectified if problems are claimed immediately Before initial operation read and comply with the information in this operating manual and particularly the safety instructions Only after ca...

Page 5: ...2 15 Safety conscious working 24 2 16 Safety information for users 24 2 16 1 General safety instructions and accident prevention instructions 25 2 16 2 Mounted implements 28 2 16 3 Hydraulic system 29...

Page 6: ...panel swivelling 76 5 10 2 Side plate with sliding and swivelling bearing 76 5 10 3 Side panel spring mounted 77 5 11 Soil guiding angle bracket optional 77 5 12 Levelling board optional 78 5 13 Oper...

Page 7: ...114 8 1 1 Mechanical adjustment 114 8 1 2 Hydraulic adjustment optional 115 8 2 Adjusting the side panel 116 8 2 1 Side plate KE Super KX KG 116 8 2 1 1 Vertical adjustment 116 8 2 1 2 Adjusting the...

Page 8: ...he wheel mark eradicators 149 12 4 1 Changing the coulters specialist workshop 149 12 4 2 Replacing the tension springs of the overload safety device workshop work 150 12 5 Lubrication specifications...

Page 9: ...KX KG RIGID BAH0089 7 02 2020 9 12 15 3 Inspection criteria for hydraulic hose lines 165 12 15 4 Installing and removing hydraulic hose lines 166 12 16 Hydraulic diagram 167 12 17 Bolt tightening torq...

Page 10: ...the directions specified in the operating manual are always viewed in the direction of travel 1 3 Presentations used Instructions and implement reactions Activities to be carried out by the user are p...

Page 11: ...gible state to replace damaged warning symbols If you still have queries please contact the manufacturer Obligations of the user Before starting work anyone charged with working with on the ma chine i...

Page 12: ...These shall be available to the operator at the latest on conclusion of the contract Guarantee and liability claims for damage to people or property will be excluded if they can be traced back to one...

Page 13: ...ath or serious physical injury WARNING Indicates a medium risk which could result in death or serious physical injury if not avoided If the instructions are not followed then this may result in death...

Page 14: ...ance personnel Check all the available safety equipment regularly 2 4 Safety and protection equipment Before starting up the implement each time all the safety and protec tion equipment must be proper...

Page 15: ...any 2 Instructed persons are those who have been instructed in their assigned tasks and in the possible risks in the case of improper behaviour have been trained if necessary and have been in formed a...

Page 16: ...electronic energy on the implement Use appropriate measures to inform the operating personnel You can find detailed information in the relevant sections of this operating manual 2 9 Maintenance and r...

Page 17: ...tly forbidden to drill holes in the frame or on the running gear increase the size of existing holes on the frame or the running gear weld on load bearing parts 2 10 1 Spare and wear parts and aids Im...

Page 18: ...ing symbol consists of two fields Field 1 is a symbol describing the danger surrounded by triangular safety symbol Field 2 is a symbol showing how to avoid the danger Warning symbols explanation The c...

Page 19: ...danger area MD 078 Risk of crushing of fingers hand by accessi ble moving parts of the implement This hazard can cause extremely serious injuries resulting in the loss of limbs Never reach into the ha...

Page 20: ...his hazard can cause extremely serious injuries resulting in the loss of limbs Stay well clear of the danger area when the trac tor engine is running with the universal joint shaft or hydraulic electr...

Page 21: ...s operated Causes serious potentially fatal injuries any where on the body It is forbidden to stand in the lifting area of the three point linkage when actuating the three point hydraulic system Actua...

Page 22: ...ctions for cleaning servicing and maintaining in the appropriate chapter of the operating manual MD 119 This symbol indicates the maximum drive speed 1000 rpm and direction of rotation of the drive sh...

Page 23: ...General Safety Instructions KE KX KG RIGID BAH0089 7 02 2020 23 2 13 1 Positions of warning symbols and other labels Fig 1 KG 3001...

Page 24: ...nel due to mechanical and chemical effects environmental hazard through leakage of hydraulic fluid 2 15 Safety conscious working In addition to the safety instructions in this operating manual the gen...

Page 25: ...im plement must always be the same Connect the implement to the prescribed equipment in accord ance with the specifications When coupling implements to the front or the rear of the tractor the follow...

Page 26: ...k of loose clothing getting caught or entangled on drive shafts Only place the implement in service after all protective devices have been attached and are in protective position Comply with the maxim...

Page 27: ...oaded vehicle combination tractor plus connected implement Check the brake power before moving off When turning corners with the implement coupled take the wide sweep and centrifugal mass of the imple...

Page 28: ...the support devices When mounting implements at the front or rear of a tractor do not exceed The permissible total tractor weight The permissible tractor axle loads The approved load capacities of the...

Page 29: ...Remove the ignition key Have the hydraulic hose lines checked for proper functioning by a specialist at least once a year Replace the hydraulic hose lines if they are damaged or worn Use only genuine...

Page 30: ...hether the installation might cause faults on the vehicle electronics or other components Ensure that the retrofitted electrical and electronic compo nents comply with the EMC Directive in the appropr...

Page 31: ...occurs or it is not needed WARNING After the PTO shaft is switched off there is a danger of injury from the continued rotation of freewheeling implement parts Do not approach the implement too closely...

Page 32: ...n them as necessary Secure the raised implement and or raised implement parts against unintentional lowering before performing any cleaning maintenance or repair work on the implement When replacing w...

Page 33: ...implement Fig 2 DANGER Only attach the lifting gear at the marked location Do not stand under suspended loads Loading the implement on a transport vehicle 1 Uncouple the seed drill and deep loosener...

Page 34: ...l assembly groups and operat ing controls If possible read this section when actually at the implement This helps you to understand the implement better 4 1 Overview of assembly groups Fig 4 KG 3001 1...

Page 35: ...equipment Fig 5 1 Universal joint shaft guard Fig 5 Fig 6 1 Tool guard plate 2 Side panel Fig 6 Fig 7 3 Roller trailing 4 Tool hoop guard 5 Tool guard plate The above mentioned components serve as too...

Page 36: ...pective hydraulic function to the pressure line of a tractor control unit Fig 8 The function of the tractor control unit is repre sented symbolically Latched for a permanent oil circulation When the b...

Page 37: ...rning signs 2 2 rear facing rear lights brake lights and turn indicators 3 2 side facing spotlights yellow 4 2 spotlights facing the rear red Fig 9 Fig 10 1 2 forwards facing warning signs 2 2 forward...

Page 38: ...age implement is part of a seeding combination Slopes can be travelled Along the contours Direction of travel to the left 15 Direction of travel to the right 15 Along the gradient Up the slope 15 Down...

Page 39: ...reasons Here the special safety regulations of the appropriate section shall be valid No one may stand in the implement danger area as long as the tractor engine is running with the universal joint sh...

Page 40: ...nce with the stipulations of the valid EU directives 2 The rating plate shows Impl ID no Type Model year Plant Basic weight in kg Fig 12 4 8 Noise production data The workplace related emission value...

Page 41: ...ance d m 0 55 Data for calculating the tractor weights and tractor axle loads KE 2501 Special KG 995 roller see section 4 9 4 page 47 KG Total weight GH KG Rotary harrow KE 3001 Special Working width...

Page 42: ...ing the tractor weights and tractor axle loads KE 3001 Super KG 1120 roller see section 4 9 4 page 47 KG Total weight GH KG Rotary cultivator KE 3501 Super Working width m 3 50 Transport width m 3 50...

Page 43: ...actor weights and tractor axle loads KE 3001 Special KG 1330 roller see section 4 9 4 page 47 KG Total weight GH KG 4 9 2 Rotary cultivator KX KX 3001 rotary cultivator Working width m 3 0 Transport w...

Page 44: ...9 Data for the calculation of tractor weights and tractor axle loads KG 3001 Special KG 1340 roller see section 4 9 4 page 47 KG Total weight GH KG Rotary cultivator KG 3501 Special Working width m 3...

Page 45: ...lculation of tractor weights and tractor axle loads KG 4001 Special KG 1580 roller see section 4 9 4 page 47 KG Total weight GH KG Rotary cultivator KG 3001 Super Working width m 3 0 Transport width m...

Page 46: ...culation of tractor weights and tractor axle loads KG 3501 Super KG 1480 roller see section 4 9 4 page 47 KG Total weight GH KG Rotary cultivator KG 4001 Super Working width m 4 00 Transport width m 4...

Page 47: ...0 Wedge ring roller Row spacing 12 5 cm 580 545 610 705 Wedge ring roller Row spacing 15 0 cm 510 Wedge ring roller Row spacing 15 4 cm 630 Matrix wedge ring roller Row spacing 12 5 cm 600 555 605 702...

Page 48: ...66 kW 90 HP to 140 kW 190 HP KG 3001 Special from 66 kW 90 HP to 162 kW 220 HP KG 3501 Special from 77 kW 105 HP KG 4001 Special from 88 kW 120 HP KG 3001 Super from 66 kW 90 HP to 220 kW 300 HP KG 35...

Page 49: ...oil Gear oil CLP CKC 460 DIN 51517 Part 3 ISO 12925 Oils that comply with this standard can be topped up or used to re place the existing oil in the spur gear trough Only fill with new and clean gear...

Page 50: ...litres KE 3001 Special Super 25 litres KE 3501 Super 30 litres KE 4001 Super 35 litres KX 3001 25 litres KG 3001 Special Super 25 litres KG 3501 Special Super 30 litres KG 4001 Special Super 35 litre...

Page 51: ...a stand alone machine with trailing roller As part of a cultivation combination with trailing roller and Mounted seed drill Pack top seed drill KE rotary harrows KE rotary harrows have dragging tool t...

Page 52: ...or seedbed preparation Without pre tilling mulch seeding Straw and other organic matter is mulched close to the sur face After chisel cultivators or deep looseners After the plough For stubble cultiva...

Page 53: ...Fig 16 1 contains the operating manual Fig 16 5 2 Mounting category 5 2 1 KE Special Super rotary harrow The rotary harrow has two upper link pins cat 2 and cat 3 If a cat 2 top link is to be connect...

Page 54: ...2 2 Top link pin 31 7 mm Cat 3 3 Lower link pin 28 mm Cat 2 4 Lower link pin 36 6 mm Cat 3 The ball sleeves are tractor accessories Fig 18 5 2 3 Adapter frame Cat 4 optional The adapter frame enables...

Page 55: ...nsion consists of 3 spacers Each spacer is pegged to the implement using 2 pins and secured using linch pins 5 2 4 1 Three point hitch extension for KE rotary harrows Fig 20 Three point hitch extensio...

Page 56: ...otary cultivators Fig 21 Three point extension for KX KG rotary cultivators Fig 21 Part name Pin diameter mm Attachment category Pieces 1 Upper link extension 1 2 Upper link pin 25 Cat 2 1 3 Upper lin...

Page 57: ...s Fig 22 Three point extension for KX KG rotary cultivators Fig 22 Part name Pin diameter mm Attachment category Pieces 1 Upper link extension 1 2 Upper link pin 25 Cat 2 1 3 Upper link pin 31 7 Cat 3...

Page 58: ...k eradicators are equipped with a tension spring The overload safety allows the tines to deflect in overload situations The mounting frame Fig 23 1 serves to attach the horizontally and vertically adj...

Page 59: ...KW 3000 520 125 KW 3000 520 125 KW 3000 580 125 KW 3000 580 125 KW 3500 580 125 KW 4000 580 125 Wedge ring roller Row spacing 15 0 cm KW 3000 580 150 KW 3000 580 150 Wedge ring roller Row spacing 15...

Page 60: ...Wedge ring roller with matrix tyre profile KWM 3000 600 KWM 3500 600 KWM 4000 600 Trapeze ring roller L TRW 3000 500 TRW 3000 500 TRW 3000 600 TRW 4000 600 Simplex prismatic roller with spheroidal gr...

Page 61: ...bide coated scrapers clean the roller Fig 27 5 4 3 Wedge ring roller KW KW520 KW580 Field of application Use the wedge ring roller KW on medium to heavy soils Mode of action The wedge rings compact th...

Page 62: ...ose soil between the matrix tyre profile is used to close the furrows Cleaning Adjustable carbide coated scrapers clean the roller Fig 29 5 4 5 TRW trapeze ring roller TRW500 TRW600 Field of applicati...

Page 63: ...s a fixed obstacle the tool carriers may come to a stop To prevent damage to the gearbox the implement is equipped with an overload clutch The overload clutch is located on the input shaft of the impl...

Page 64: ...ctor PTO shaft speeds lead to higher torques at the universal joint shaft and can cause rapid wear of the overload clutch The gearbox type depends on the machine type and the permissible tractor engin...

Page 65: ...he tractor s PTO shaft speed Fig 33 Speed table for WHG KE Special Fig 34 1 Gear wheel pairing The gearbox is fitted with the following as standard Gear wheel I 20 teeth Gear wheel II 23 teeth 2 Tine...

Page 66: ...speeds the gear wheel pairings the tine speeds Fig 36 Speed table WHG KX Fig 37 1 Gear wheel pairing The gearbox is fitted with the following as standard Gear wheel I 29 teeth Gear wheel II 36 teeth...

Page 67: ...gearbox is fitted with the following as standard Gear wheel I 21 teeth Gear wheel II 23 teeth 2 Tine speed rpm at the set tractor PTO shaft speed Fig 39 Example Gear wheel pairing I II 21 236 Tractor...

Page 68: ...int shaft Order number Rotary harrow KE 3001 Super KE 3501 Super KE 4001 Super Bondioli Pavesi SFT H7 Universal joint shaft with ratchet clutch 1 3 8 inch 6 parts 760 mm EJ578 Bondioli Pavesi SFT H7 U...

Page 69: ...utch 1 3 4 inch 6 parts 760 mm EJ659 Soil tillage implement Universal joint shaft Order number Rotary cultivator KG 3001 Super KG 3501 Super KG 4001 Super Bondioli Pavesi SFT S8 Universal joint shaft...

Page 70: ...damaged The KG Super rotary cultivator can be equipped with the electronic drive monitor If the tool carriers come to a stop the on board computer issues an alarm via the display on the control termin...

Page 71: ...Structure and function KE KX KG RIGID BAH0089 7 02 2020 71 Fig 43...

Page 72: ...E 3501 Super KE 4001 Super KE trailing Special 26 cm Rotary cultivator KX 3001 KG trailing 33 cm KG grip Special 33 cm Potato tines 40 cm Rotary cultivator KG 3001 Special KG 3501 Special KG 4001 Spec...

Page 73: ...railing Special anticlockwise Tool tines KG trailing anticlockwise Fig 44 Fig 45 Tool tines KG grip Special HD anticlockwise Tool tines KG grip Super anticlockwise Fig 46 Fig 47 Tool tines KG grip Spe...

Page 74: ...ing at great working depths in order to prevent damage wear to the tool carriers If the tines fall below the minimum length pre scribed by the manufacturer claims due to rock damage shall not be accep...

Page 75: ...2 in the adjuster seg ment The various settings have an effect on a roller carrying arm Fig 52 3 below the depth setting pin Fig 52 A finer graduation of the working depth is at tained by turning the...

Page 76: ...G 3001 Super KG 3501 Super KG 4001 Super 5 10 1 Side panel swivelling The swivelling side panel Fig 55 1 moves over obstacles The dead weight of the side panel and a tension spring Fig 55 2 bring the...

Page 77: ...g 57 1 moves around obstacles Two tension springs bring the side panel back to the working position Fig 57 5 11 Soil guiding angle bracket optional Free flowing soil can escape between the side panel...

Page 78: ...ds on heavy soil compacts loose soil Fig 59 The height of the levelling board is adjustable Fig 60 1 To lift the levelling board lock the adjustment in the topmost position Fig 60 5 13 Operating tool...

Page 79: ...possibilities with other AMAZONE implements 5 14 1 Lifting frame The soil tillage implement can be combined with a mounted seed drill with the aid of the lifting frame Fig 62 This operating manual des...

Page 80: ...points Fig 64 A depends on the working width of the seeding combination Fig 64 Working width m Distance A mm 2 5 1529 3 3 0 2029 3 3 5 2529 3 4 0 3029 3 Soil tillage implement in combination with a P...

Page 81: ...r of the tractor is not sufficient to raise the combina tion of soil tillage implement roller and mounted seed drill with the coupling parts the lifting power requirement can be reduced using the lift...

Page 82: ...ft is running Once the seed drill has been raised the tractor lower links should raise the implement combina tion only to the point where the tines of the soil tillage implement and the roller are jus...

Page 83: ...to switch off the PTO shaft and the associated loss of pressure in the precision air planter If the seed drill is raised by the lifting frame the top link Fig 72 1 pulls up the activation hook Fig 72...

Page 84: ...event the universal joint shaft from being mounted on the PTO shaft stub The PTO shaft is connected via the roller frame by means of a shaft mounted gearbox Fig 74 There are two gearboxes available ea...

Page 85: ...track marker Fig 76 1 creates a mark This mark serves the tractor driver as an orientation aid The tractor driver drives over the centre of the mark The track markers are attached to the soil tillage...

Page 86: ...s the seeding of fine seeds and catch crops during soil tillage Observe the corresponding operating manuals when using the im plement with the GreenDrill catch crop seeding unit 1 Blower fan with elec...

Page 87: ...tion Use of the implement Only couple and transport the implement to with a tractor which is suitable for the task The tractor and implement must meet the national road traffic regulations The operato...

Page 88: ...ves the required braking delay with the machine connected Requirements for the suitability of a tractor are in particular the permissible total weight the permissible axle loads the permissible drawba...

Page 89: ...r drawbar load of the hitched implement This notice applies only to Germany If having tried all possible alternatives it is not possible to comply with the axle loads and or the permissible total weig...

Page 90: ...tor and front im plement mounting or front weight or meas urement a1 m Distance from the centre of the front axle to the centre of the lower link connection See tractor operating manual or measure men...

Page 91: ...in the tractor operating manual in the following table 6 1 1 4 Calculation of the actual total weight of the combined tractor and implement H L V tat G T G G Enter the numeric value for the calculate...

Page 92: ...ty and insufficient tractor steering and brake power It is forbidden to couple the implement to the tractor used as the basis for calculation if one of the actual calculated values is greater than the...

Page 93: ...cleaning mainte nance and repairs while the implement is being driven as long as the tractor engine is running with the PTO shaft hydraulic system connected if the ignition key is inserted in the trac...

Page 94: ...s carried out on the field Fig 79 6 4 Adjusting the length of the universal joint shaft to the tractor specialist workshop WARNING Only a specialist workshop may make structural changes to the univers...

Page 95: ...t the rear of the tractor 6 Before entering the danger area between the tractor and implement secure the raised implement against unintentional lowering by supporting it or hooking it to a crane 7 Det...

Page 96: ...ves Fig 80 2 to the soil tillage implement with two pins Fig 80 3 3 Secure the pins with bolts Fig 80 4 and nuts 4 Secure the chains Fig 80 5 together with the top link Fig 80 6 to the soil tillage im...

Page 97: ...e of the lifting frame to the hydraulic sys tem for the tractor lower links brings advantages When actuating the tractor lower link first the seed drill is raised over the roller This reduces the re q...

Page 98: ...the lifting frame at the lower pivot points Secure the pin Fig 82 1 with a bolt Fig 82 2 and nut 6 Position the top link with a pin Fig 82 3 and secure with a linch pin 7 Connect the hydraulic lines t...

Page 99: ...l tillage implement using two implement bolts Fig 83 2 with discs Fig 83 3 4 bolts Fig 83 4 with 4 spacer sleeves Fig 83 5 6 Position the top link Fig 83 6 with a pin Fig 83 7 and secure with a linch...

Page 100: ...isconnect the hydraulic hose line from the installed T connector Fig 84 5 7 Screw on the pre assembled valve holder Fig 84 1 8 Connect the hydraulic hoses to the new T connector on the valve Fig 84 5...

Page 101: ...oint shaft supplied by the universal joint shaft manufacturer Correct use and maintenance of the universal joint shaft pre vents serious accidents When coupling the universal joint shaft observe the o...

Page 102: ...e Only use the upper and lower link pins provided for coupling the implement Check the upper and lower link pins for visible defects whenever the implement is coupled Replace the top and lower link pi...

Page 103: ...on the gearbox input shaft and secure Observe the operating manual from the universal joint shaft manufacturer 4 Interconnect the two halves of the universal joint shaft 5 Hook the universal joint sha...

Page 104: ...etween the tractor and the implement 14 Engage the lower hinging points Fig 87 1 of the implement using the tractor lower links The lower link hooks lock automatical ly 15 Fasten the tractor top link...

Page 105: ...r wheel mark eradicators all the way at the top 3 Apply the tractor parking brake switch the tractor engine off and remove the ignition key 4 Relieve the top link by adjusting the top link length 5 De...

Page 106: ...ne Fig 89 2 Fig 89 Screw the catch hooks to the coupling parts so that the seed drill can be connected without prob lem runs closely behind the roller The closer the seed drill is attached to the roll...

Page 107: ...1 1 to the top pivot point Cat II of the seed drill 9 Secure the pin with a linch pin 10 Align the seed drill so that it is straight by lengthening or shortening the top link Secure the position of th...

Page 108: ...s Fig 94 1 to the lifting frame using two bolts for each one Fig 94 2 Fig 94 Lifting frame 2 2 has two groups of holes for screwing on the catch hooks The required group of holes depends on the roller...

Page 109: ...tractor parking brake switch the tractor engine off and remove the ignition spanner Fig 95 7 Swivel the locking straps Fig 95 1 and secure each with a pin Fig 95 2 Secure the pins with linch pins 8 P...

Page 110: ...1 Park the calibration button safely under the blower fan 2 Place the supply line in the hose cabinet Fig 98 7 5 Hydraulic hose lines WARNING Danger of infection from escaping hydraulic fluid at high...

Page 111: ...raulic connector and hydraulic socket of the tractor control unit 2 Put the tractor control valve into the float position neutral position 3 Push the hydraulic connector into the hydraulic socket unti...

Page 112: ...e hydraulic hose lines Fig 101 7 5 1 2 On soil tillage implement Fig 102 1 Couple the supply line for the tramline marker Fig 102 7 5 2 Uncoupling the hydraulic hose lines 1 Put the tractor control va...

Page 113: ...switched off The ignition key is removed WARNING Danger of crushing shearing cutting being caught or drawn in winding and knocks through unintentional lowering of the implement raised using the tracto...

Page 114: ...ly the tractor parking brake switch the tractor engine off and remove the ignition key Wait until the tool carriers have come to a complete stop 3 Insert the depth setting pins in the same square hole...

Page 115: ...s secure the depth setting pins using a linch pin 9 Check the setting of the side panels adjust if required see section Adjusting the side panel Seite 116 Fig 107 WARNING Whenever you relocate the dep...

Page 116: ...X KG 8 2 1 1 Vertical adjustment 1 Loosen the bolts with the operating tool Fig 109 1 do NOT remove 2 Unlock the side panel on the handle Fig 109 2 3 Move the side panels to the desired posi tion Fig...

Page 117: ...sting the spring tension The adjustable tension of the spring is adjusted at the factory for light and medium soils By turning the two lock nuts Fig 112 2 the tension of the spring is increased on hea...

Page 118: ...shall not be accepted if damage is caused by putting the implement down on the wheel mark eradicators To prevent damage to the wheel mark eradicators the overload safe ty may only be triggered by bri...

Page 119: ...working depth of the wheel mark eradicator 1 Remove the linch pin Fig 117 1 2 Grab the wheel mark eradication by the recessed grip Fig 115 1 3 Remove the locking pins 4 Using the recessed grip move th...

Page 120: ...position To prevent damage or wear to the tool car riers Complaints are not accepted when the max imum working depth has been exceeded Fig 118 By turning the wheel mark eradicator brack et Fig 119 1...

Page 121: ...ecessed grip insert the wheel mark eradicator in the bracket Fig 122 1 Using the recessed grip put the wheel mark eradicator into the desired position Fig 117 3 9 Insert all of the positioning pins Fi...

Page 122: ...ulics lift the soil tillage implement just enough for the roller to clear the ground 3 Support the soil tillage implement against unintentional lowering 4 Unscrew the screw Fig 125 2 5 Screw on the sc...

Page 123: ...hold the operating tool Fig 127 3 in position with a firm grip 2 By turning the operating tool Fig 127 3 offload and unlock the locking teeth Fig 127 2 3 Adjust the levelling board to the desired hei...

Page 124: ...ating tool swinging out Before releasing the locking mecha nism hold the operating tool Fig 130 3 with a tight grip 2 Release the locking pin by turning it Fig 129 1 3 Adjust the levelling board to th...

Page 125: ...s fully raised and locked 4 Release the Fig 132 1 cord The locking hook Fig 131 3 represents the mechanical locking mechanism of the lifting frame Fig 131 8 7 2 Unlocking the lifting frame 1 Instruct...

Page 126: ...TO shaft of the tractor immediately if the lifted imple ment makes a lot of noise while running The lift height limiter can be adjusted 1 Unscrew the nuts Fig 134 1 2 Put the actuation hooks into the...

Page 127: ...bolts Fig 136 2 with the op erating tool Fig 136 1 3 Adjust the track marker length by shifting Fig 136 3 to length A see Table Fig 137 4 Adjust the working intensity by turning Fig 136 4 the track ma...

Page 128: ...tor is 3 0 m The maximum permitted speed1 is 25 km h for tractors with attached soil tillage implement trailing roller and seeding rail with front tank 40 km h for tractors with attached soil tillage...

Page 129: ...ad traffic visibility and weather conditions the driving characteristics of the tractor and the influence of the mounted or attached implement It is forbidden to ride on the implement as a passenger a...

Page 130: ...trol unit yellow until the track markers are fully raised 6 Lock the track markers see section Moving the track marker to transport po sition Seite 139 7 Raise the soil tillage implement 8 Lock the tr...

Page 131: ...d the implement must be equipped with the standard universal joint shaft guard Whenever the implement is used first check to ensure that the safety devices and guards of the universal joint shaft are...

Page 132: ...is forbidden to ride on the implement as a passenger and or to climb onto implements while they are running WARNING Risk of being crushed caught or struck by damaged compo nents or foreign objects ej...

Page 133: ...140 2 Use the step of the lad der as handle 3 To fill and adjust the GreenDrill use the existing loading board Fig 141 1 Fig 140 4 The seed hopper cover has a threaded seal Fig 141 2 5 Open the seed h...

Page 134: ...y lower the soil tillage implement A tractor PTO shaft speed of 1000 rpm is recommended Setting a lower PTO shaft speed leads to high torques at the universal joint shaft and can cause rapid wear of t...

Page 135: ...the tractor s PTO shaft engage the parking brake shut off the engine and remove the ignition key 2 2 Take hold of the track marker 2 3 Move the bar Fig 144 1 3 Direct people out of the swivel area of...

Page 136: ...osite 1 Remove the linch pin Fig 145 4 2 Put the operating tool Fig 145 2 on the setting shaft Fig 145 3 3 To relieve the angle bracket Fig 145 1 turn the operating tool counterclockwise 4 Hold the op...

Page 137: ...ed hydraulically during operation Fig 147 Actuation of the control unit beige adjusts the working depth of the rotary cultivator Lock the control unit beige after each adjust ment The scale Fig 147 2...

Page 138: ...he implement must not be put down on the wheel mark eradicators Using the recessed grip secure the wheel mark eradicators in the topmost position see Fig 149 Complaints shall not be accepted if damage...

Page 139: ...work WARNING Direct people out of the danger area The hydraulic cylinder of the track marker and of the tramline marker can be actuated simultaneously 1 Direct people out of the swivel area of the tra...

Page 140: ...Remove the linch pin Fig 152 4 2 Put the operating tool Fig 152 3 on the setting shaft Fig 152 2 3 To relieve the angle bracket Fig 152 1 turn the operating tool clockwise 4 Hold the operating tool f...

Page 141: ...g because of areas glued by paint do not adjust the scrapers of the tooth packer roller but rather pull the roller over solid ground 11 2 Tool tines stopping when work is in progress If the implement...

Page 142: ...the contact surface from chippings and clean it Fig 154 1 Hall sensor on the WHG KG Super gearbox Fig 154 11 4 Shearing of the track marker safety If the track marker strikes against a solid ob stacl...

Page 143: ...ing before working on the implement WARNING Risk of crushing shearing cutting being caught and or drawn in or impact through unprotected danger points Mount protective equipment which you removed when...

Page 144: ...ning with a high pressure cleaner steam cleaner What should be observed when cleaning with a high pressure cleaner steam cleaner Do not clean any electrical components Do not clean any chromed compone...

Page 145: ...n the gearbox cover Fig 158 1 5 Pull off the axial retaining device Fig 158 2 Fig 157 6 Pull the drive shaft Fig 158 3 out of the gearbox housing The bevel wheel Fig 158 4 comes away from the drive sh...

Page 146: ...using suitable support elements or a crane 12 3 2 1 Repositioning replacing the gear wheels on the WHG KX 1 Couple the soil tillage implement to the tractor 2 Uncouple the seed drill 3 Tilt the imple...

Page 147: ...switch the tractor engine off and remove the ignition spanner 5 Secure the raised implement using suitable support elements or a crane 6 Loosen the bolts Fig 161 1 7 Open the gearbox cover Fig 161 2...

Page 148: ...sing the linch pin Fig 163 Direction of rotation of the rotary harrow tines The implement is equipped with two varieties of tool tines clockwise anticlockwise Tool tines 1 anticlockwise see direction...

Page 149: ...g 184 1 Fig 166 Replace the coulters in due time 1 Unscrew the nuts Fig 167 2 2 Replace the wheel mark eradicator coulter tips Fig 167 1 3 Tighten the nuts Fig 167 1 Fig 167 12 4 1 Changing the coulte...

Page 150: ...oulter Fig 168 2 Narrow coulter Fig 168 3 Small Fig 169 12 4 2 Replacing the tension springs of the overload safety device workshop work CAUTION The overload safety on the tines consists of tension sp...

Page 151: ...pictogram indicates a lubrication point Fig 170 12 5 1 Lubricants Use only the lubricants specified in the table or another lithium saponified multipurpose grease with EP additives Company Lubricant...

Page 152: ...ofile tubes Greasing the protective tubes pre vents them from freezing Open the profile tubes for lubrica tion Fig 171 2 1 50 h Fig 171 3 1 50 h Fig 172 1 2 25 h Track marker Fig 173 1 2 every 500 ope...

Page 153: ...Cleaning maintenance and repair KE KX KG RIGID BAH0089 7 02 2020 153 Fig 171 Fig 172 Fig 173 Fig 174 Fig 175 Fig 176 Fig 177...

Page 154: ...12 15 WHG KE Special Super gearbox Check the oil level and ventilation Section 12 7 Gearbox WHG KX Check the oil level and ventilation Section 12 8 WHG KG Special Super gearbox Check the oil level and...

Page 155: ...vel and ventilation Section 12 8 WHG KG Special Super gearbox Check the oil level and ventilation Section 12 9 Spur gear trough Check the oil level Section 12 10 Wheel mark eradicator Check the tool l...

Page 156: ...el the oil level reaches between the markings on the dipstick 3 If necessary top up the transmission fluid through the opening for the dipstick 12 7 3 Changing transmission fluid specialist workshop 1...

Page 157: ...79 At the correct fill level the oil level reaches between the markings on the dipstick 3 If necessary top up the transmission fluid through the opening for the dipstick 12 8 3 Changing transmission f...

Page 158: ...k Fig 180 At the correct fill level the oil level reaches between the markings on the dipstick 3 If necessary top up the transmission fluid through the opening for the dipstick 12 9 3 Changing transmi...

Page 159: ...ce 2 Open the cover with the ventilation pipe Fig 181 1 Fig 181 The spur gears in the spur gear trough must be halfway covered with transmission fluid 3 If necessary top up the transmission fluid For...

Page 160: ...Fig 183 1 3 Carefully remove the oil filter cartridge Fig 183 2 collect any escaping oil 4 Replace the oil filter in the oil filter cartridge Fig 183 12 12 Checking the wheel mark eradicators The whee...

Page 161: ...are shaft Risk of injury from sharp edges 1 Loosen the fastening nuts Fig 185 1 2 Replace the worn coulters or adjust the coulters for the operating conditions 3 Tighten the fastening nuts Fig 185 1 W...

Page 162: ...re is a risk of injury Additional information via Customer Service Dealers 12 13 Checking the upper and lower link pins Check the upper and lower link pins for visible defects whenever the implement i...

Page 163: ...trailer Ensure that the hydraulic hose lines are connected correctly Regularly check all the hydraulic hose lines and couplings for damage and impurities Have the hydraulic hose lines checked for prop...

Page 164: ...ne 15 02 Year Month February 2015 3 Maximum permitted operating pressure 210 bar Fig 187 12 15 2 Maintenance intervals After the first 10 operating hours and then every 50 operating hours 1 Check all...

Page 165: ...n a depressurized and pressurised state or when bent e g layer separation bubble formation pinching bends Leak points Damage or deformation of the hose assembly sealing function restricted minor surfa...

Page 166: ...the hydraulic hose lines are avoided Use appropriate arrangements and fixing to prevent any scouring of the hoses on components or on each other If necessary secure hydraulic hose lines using protecti...

Page 167: ...Cleaning maintenance and repair KE KX KG RIGID BAH0089 7 02 2020 167 12 16 Hydraulic diagram Fig 188...

Page 168: ...0600 hyd Depth adjustment not on KE Optional 0610 Depth adjustment locking block 0620 Flow divider depth adjustment 0630 Depth adjustment left 0640 Depth adjustment right 0700 Track marker Optional 07...

Page 169: ...listed tightening values are to be considered as reference values M S 8 8 10 9 12 9 M 8 13 25 36 42 M 8x1 27 38 41 M 10 16 17 48 71 83 M 10x1 52 73 88 M 12 18 19 84 123 144 M 12x1 5 90 125 150 M 14 22...

Page 170: ...aintenance and repair 170 KE KX KG RIGID BAH0089 7 02 2020 The specified tightening values represent reference values M M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 2 3 4 6 7 9 19 3 39 66 106 162 232 3...

Page 171: ...Cleaning maintenance and repair KE KX KG RIGID BAH0089 7 02 2020 171...

Page 172: ...Notes 172 KE KX KG RIGID BAH0089 7 02 2020 13 Notes Space for your notes...

Page 173: ...Notes KE KX KG RIGID BAH0089 7 02 2020 173...

Page 174: ...H DREYER GmbH Co KG Postfach 51 D 49202 Hasbergen Gaste Germany Tel 49 0 5405 501 0 email amazone amazone de http www amazone de...

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