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53264

21

Section 5 Service Procedures

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT

Figure 9

DRY842S

TEMPERATURE

SELECTOR 

SWITCH

START

SWITCH

SIGNAL

CONTROL

TIMER

CONTROL

HOOD

END

TIMER

ATTACHING

SCREW

CONTROL

PANEL

CONTROL

PANEL

ATTACHING

SCREW

LOCKWASHER

LOCKWASHER

TEMPERATURE

SELECTOR 

SWITCH

START

SWITCH

TIMER

CONTROL

HOOD

END

TIMER

ATTACHING

SCREW

CONTROL

PANEL

CONTROL

PANEL

ATTACHING

SCREW

LOCKWASHER

LOCKWASHER

Summary of Contents for FE0080

Page 1: ...www comlaundry com Part No 53264R6 January 2002 Service Home Laundry Dryers HE HG Series and FE0080 Refer to Page 6 for Model Numbers...

Page 2: ...over Plate Gas and Electric Models 15 16 Neutral at Terminal Block to Terminal Block Bracket Electric Models Only 16 17 Terminal Block Bracket to Control Panel to Dryer Top Panel Electric Models Only...

Page 3: ...o SH965993 63 Models HG6660 HG6380 HG4360 and HG4280 64 Models HE6650 HE6370 HE4503 HE4430 HE4350 HE4330 HE4270 and HE4203 Through Serial No SH965992 65 Starting Serial No SH965993 66 Model HG6494 67...

Page 4: ...ANT and NOTE are followed by specific instructions IMPORTANT The word IMPORTANT is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not follow...

Page 5: ...s also recommends contacting an authorized technician and using authorized factory parts To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dr...

Page 6: ...from whom the machine was purchased or contact Alliance Laundry Systems at 920 748 3950 for the name and address of the nearest authorized parts distributor For technical assistance call 920 748 3121...

Page 7: ...HE9250 HE7230 HE7003 HE6650 HE6434 HE6430 HE6370 HE6350 HE6003 HE5330 HE5003 HE4503 HE4430 HE4350 HE4330 HE4270 HE4203 HE4103 HE4070 HE4030 HE4003 HE3060 HE3003 HE2970 HE2430 HE2250 HE2050 HE2030 HE20...

Page 8: ...fan pulls air in through louvers at the rear of the dryer and over the heat source burner flame for gas and heating element for electric The heated air moves through the heater duct and into the cyli...

Page 9: ...test switch and replace if inoperative Motor overload protector has cycled Wait two or three minutes for overload protector to reset Refer to Paragraph 2 if protector cycles repeatedly Timer improper...

Page 10: ...STOP POSSIBLE CAUSE TO CORRECT Motor drive pulley loose Tighten setscrew Refer to Figure 29 Broken cylinder belt Replace belt Clothes cylinder is binding Check cylinder for binding and out of round c...

Page 11: ...Timer improperly set Reset timer Inoperative limit thermostat Test thermostat and replace if inoperative Electric Models Inoperative heating element Replace element Gas Models Insufficient gas supply...

Page 12: ...gas supply Check gas supply and pressure POSSIBLE CAUSE TO CORRECT Improper or inadequate exhaust system Refer to Installation Instructions supplied with dryer for exhaust requirements Gas Models Ins...

Page 13: ...exhaust system weather hood not free to open Free hinged damper or replace weather hood Limit thermostat cycling at too low a temperature Replace thermostat Paragraph 47 Air leak around loading door...

Page 14: ...must be reconnected to ensure that the dryer is properly grounded W001R1 WARNING Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 13 TIMER DOES NOT ADVANCE IN AUTOMATIC CYCLE POSSIBLE CA...

Page 15: ...never ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded W001R1 WARNING Copyright Alliance Laundry Systems LLC DO NOT COPY o...

Page 16: ...emoved Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded W001R1 WARNING Copyright Alliance Laundry Systems LLC DO...

Page 17: ...er s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded W001R1 WARNING Copyright All...

Page 18: ...anel support Refer to Figures 8 9 or 10 2 Disconnect wires from timer NOTE Refer to appropriate wiring diagram when rewiring timer 3 Set meter to read Ohms and put meter probes to terminals a L1 and M...

Page 19: ...Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 22 SIGNAL CONTROL Refer to Figures 8 or 9 for signal control removal To Test Signal Control 1 Remove control panel and lift assembly off...

Page 20: ...TEMPERATURE SELECTOR SWITCH START SWITCH SIGNAL CONTROL TIMER CONTROL HOOD END TIMER ATTACHING SCREW CONTROL PANEL CONTROL PANEL ATTACHING SCREW LOCKWASHER LOCKWASHER TEMPERATURE SELECTOR SWITCH START...

Page 21: ...RT SWITCH TIMER TIMER ATTACHING SCREW CONTROL PANEL CONTROL PANEL ATTACHING SCREW TEMPERATURE SELECTOR SWITCH Gas Models LOCKWASHER LOCKWASHER CONTROL HOOD END CAP To Test Light Switch 1 Remove contro...

Page 22: ...a Remove control panel attaching screws and lift assembly off panel support b Remove left and right control hood ends c Pull knob off timer shaft NOTE When timer knob is installed adjust indicator Ref...

Page 23: ...wn in Figure 10 a Remove control panel attaching screws and pull panel away from control hood as far as wires will permit b Pull knob off timer shaft NOTE Models equipped with the adjustable timer kno...

Page 24: ...2 The split coil valve is opened when the dryer thermostat calls for heat while the secondary valve does not open until the igniter has attained ignition temperature b Pre Ignition Circuits a When the...

Page 25: ...draw enough current to open the split coil valve 3 When sensor contacts do reclose the secondary valve will close and the burner system will be in the normal pre ignition circuit b Flame Failure 1 In...

Page 26: ...omplete gas valve assembly 1 Remove access door by applying thumb pressure to right edge of door When door opens move door to the left to disengage from door supports Refer to Figure 13 2 Close gas sh...

Page 27: ...and sensor wires from sensor control 2 Set test meter to read OHMS and put meter probes to terminals as follows Refer to Figure 15 a Location A black and blue 115 Volt supply wires If reading is 567...

Page 28: ...Carefully rotate burner tube and igniter counterclockwise so tab is at 8 o clock position 4 Move air shutter end of burner tube slightly to right and CAREFULLY remove burner tube and igniter assembly...

Page 29: ...ceramic portions only DO NOT handle silicon carbide portion of igniter with hands or allow any oil grease or other foreign material to contaminate it Oil grease and other impurities or hairline cracks...

Page 30: ...ket to base Refer to Figure 14 e Lift gas valve and mounting bracket from base and carefully remove out through front of dryer f Remove screw from right side of burner housing holding burner tube in p...

Page 31: ...r to Figure 16 34 TERMINAL BLOCK OR POWER CORD Terminal Block Electric Models Refer to Figure 18 a Remove access plate on rear of cabinet b Remove all wires from terminal block Refer to appropriate wi...

Page 32: ...x head screws holding handle to door 37 DOOR STRIKER Refer to Figure 20 a Remove two hex head screws holding handle to door b Spread door panels just far enough to depress tabs on top and bottom of st...

Page 33: ...ing door assembly to hinges Refer to Figure 19 b Remove front panel Refer to Paragraph 31 steps a through c c Remove four Phillips head screws and locknuts holding hinges to front panel Refer to Figur...

Page 34: ...when rewiring switch 44 CYLINDER LIGHT a Open loading door and remove bulb through top opening in the front bulkhead by pushing up and turning bulb to the left Refer to Figure 23 45 CYLINDER LIGHT RE...

Page 35: ...servicing these ground wires must be reconnected to ensure that the dryer is properly grounded W001R1 WARNING Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 46 HIGH OR LOW THERMOSTATS...

Page 36: ...ding element and plate to heater box and pull element down and away from heater box Refer to Figure 25 c Disconnect wires from element terminals and remove high limit thermostat NOTE When reassembling...

Page 37: ...Figures 8 9 or 10 Disconnect all wires Refer to appropriate wiring diagram when reconnected b Remove or raise cabinet top Refer to Paragraph 49 c Support hood and remove 6 screws holding control hood...

Page 38: ...iring diagram when rewiring thermostats e Remove hex head screw holding ground wire to exhaust fan cover Refer to Figure 29 NOTE Ground wire must be rerouted as shown in Figure 29 Refer to Section 2 G...

Page 39: ...switch NOTE Refer to appropriate wiring diagram when rewiring motor switch 2 Put test meter probes on terminals 4 and 5 Meter should read approximately one on Ohm scale 3 Put test meter probes on term...

Page 40: ...a Remove front panel Refer to Paragraph 31 steps a through c b Remove motor and exhaust assembly Refer to Paragraph 54 steps b through g c Remove hex head screw holding ground wire to exhaust fan cov...

Page 41: ...lkhead assembly out of slots in cabinet Refer to Figure 33 d Remove cylinder glides Refer to Figure 34 NOTE Front air duct will be removed with the bulkhead unless it had been previously removed in Pa...

Page 42: ...Refer to Figure 35 e While supporting cylinder carefully remove belt off cylinder NOTE When installing belt be sure belt is properly positioned around cylinder and on motor and idler pulleys Refer to...

Page 43: ...ehind the dryer IMPORTANT When installing seal tape it to the bulkhead in several places to hold in position while replacing seal strap and spring Remove tape after strap and spring are in place Seal...

Page 44: ...ews holding heat shroud to heater box Refer to Figure 16 Remove shroud out through front of dryer e Electric Models Remove two hex head screws holding element and plate to heater box Pull element down...

Page 45: ...er box to heat shield Refer to Figure 37 h Disconnect vent and move dryer to gain access to rear of dryer i Remove two hex head screws holding heat shield to rear of dryer cabinet Refer to Figure 40 6...

Page 46: ...stats h Remove two screws holding motor mounting bracket to dryer base Refer to Figure 29 Pull complete assembly out through front of dryer i Disconnect wires from motor switch NOTE Refer to appropria...

Page 47: ...move indicator and plate one click in a clockwise direction 2 Check position in reference to the right hand vertical line of the OFF position 3 If the indicator is still in the OFF portion of dial mov...

Page 48: ...s a Close loading door set fabric selector switch at NORMAL set timer at 65 and push start switch button to start dryer b Allow dryer to operate for approximately five minutes then open access door an...

Page 49: ...2 inches 2 74 4 kPa water column pressure No 56413 L P to Natural Mixed Gas Kit is available for field conversion This kit consists of IMPORTANT Installation of this Conversion Kit must be made by a q...

Page 50: ...No 56426 L P Gas Stickers over the old sticker on rear of cabinet then place the second sticker over the old sticker located on backside of access door j Apply the No 53408 Change Over Sticker to the...

Page 51: ...aundry Systems LLC DO NOT COPY or TRANSMIT s Connect electrical service and open valve in gas supply line Start dryer and observe burner flame Adjust air shutter to obtain a soft uniform flame A lazy...

Page 52: ...MIT Section 8 Internal Wiring of Dryer Motor Switch GENERAL ELECTRIC DRY869S OVERLOAD PROTECTOR MAIN WINDING START WINDING BLU BLK ORG S S R R 4 1 2 6 5 4 3 5 EMERSON DRY870S OVERLOAD PROTECTOR MAIN W...

Page 53: ...s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Section 9 Wiring Diagrams WIR...

Page 54: ...tain and or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laundry Sy...

Page 55: ...tain and or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laundry Sy...

Page 56: ...erate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laundry Systems LLC DO N...

Page 57: ...erate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laundry Systems LLC DO N...

Page 58: ...erate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laundry Systems LLC DO N...

Page 59: ...erate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laundry Systems LLC DO N...

Page 60: ...d or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laundry Systems L...

Page 61: ...cording to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT M...

Page 62: ...cording to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT M...

Page 63: ...l maintain and or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laun...

Page 64: ...tain and or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laundry Sy...

Page 65: ...l maintain and or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laun...

Page 66: ...and or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laundry System...

Page 67: ...l maintain and or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laun...

Page 68: ...l maintain and or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laun...

Page 69: ...or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laundry Systems LL...

Page 70: ...or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laundry Systems LL...

Page 71: ...or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laundry Systems LL...

Page 72: ...or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laundry Systems LL...

Page 73: ...l maintain and or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laun...

Page 74: ...tain and or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laundry Sy...

Page 75: ...or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laundry Systems LL...

Page 76: ...or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laundry Systems LL...

Page 77: ...erate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laundry Systems LLC DO N...

Page 78: ...erate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laundry Systems LLC DO N...

Page 79: ...his machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laundry Systems LLC DO NOT COPY...

Page 80: ...his machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laundry Systems LLC DO NOT COPY...

Page 81: ...tain and or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laundry Sy...

Page 82: ...tain and or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laundry Sy...

Page 83: ...l maintain and or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laun...

Page 84: ...maintain and or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laund...

Page 85: ...maintain and or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laund...

Page 86: ...tain and or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laundry Sy...

Page 87: ...d or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laundry Systems L...

Page 88: ...l maintain and or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laun...

Page 89: ...l maintain and or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laun...

Page 90: ...l maintain and or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laun...

Page 91: ...l maintain and or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laun...

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