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11 - RESIDUAL RISKS

 

Qualified personal  

Only qualified personnel can operate on the unit, as required by the 
regulation in force. 

General

 

In this section the most common situations are signalled. As these 
cannot be controlled by the manufacturer these could be a source of risk 
situations for people or things 

Danger zone  

This is an area in which only an authorised operator may work. 

The danger zone is the area inside the unit which is accessible only with 
the deliberate removal of protections or parts thereof. 

Handling

  

The handling operations, if implemented without all of the protection 
necessary and without due caution, may cause the fall or the tipping of 
the unit with the consequent damage, even serious, to persons, things 
or the unit itself.  

Handle the unit following the instructions provided in the present manual 
regarding the packaging and in compliance with the local regulations in 
force. 

Should the gas refrigerant leak please refer to the refrigerant  "Safety 
sheet". 

Installation

 

An incorrect installation of the unit could cause water leaks, condensate 
accumulation, leaking of the refrigerant, electric shock, bad functioning 
or damage to the unit itself.

 

 

Check that the installation has been implemented by qualified technical 
personnel only and that the instructions contained in the present manual 
and the local regulations in force have been adhered to. 

The installation of the unit in a place where even infrequent leaks of 
inflammable gas and the accumulation of this gas in the area 
surrounding the area occur could cause explosions or fires.

 

 

Carefully check the positioning of the unit.

 

 

The installation of the unit in a place unsuited to support its weight and/
or guarantee adequate anchorage may cause the fall or the tipping of 
the unit with the consequent damage to things, people or the unit itself.

 

 

Carefully check the positioning and the anchoring of the unit.

 

 

Easy access to the unit by children, unauthorised persons or animals 
may be the source of accidents, some serious. 

Install the unit in areas which are only accessible to authorised person 
and/or provide protection against intrusion into the danger zone .  

General risks  

Smell of burning, smoke or other signals of serious anomalies may 
indicate a situation which could cause damage to people, things or the 
unit itself. 

Electrically isolate the unit  (yellow-red isolator). 

Contact the authorised service centre to identify and resolve the 
problem at the source of the anomaly. 

Accidental contact with exchange batteries, compressors, air delivery 
tubes or other components may cause injuries and/or burns. 

Always wear suitable clothing including protective gloves to work inside 
the danger zone. 

Maintenance and repair operations carried out by non-qualified 
personnel may cause damge to persons, things or the unit itself. 

Always contact the qualified assistance centre. 

Failing to close the unit panels or failure to check the correct tightening 
of all of the panelling fixing screws may cause damage to persons, 
things or the unit itself. 

Periodically check that all of the panels are correctly closed and fixed.

 

 

If there is a fire the temperature of the refrigerant could reach values 
that increase the pressure to beyond the safety valve with the 
consequent possible projection of the refrigerant itself or explosion of 

the circuit parts that remain isolated by the closure of the tap.

 

 

Do not remain in the vicinity of the safety valve and never leave the 
refrigerating system taps closed. 

Electric parts  

An incomplete attachment line to the electric network or with incorrectly 
sized cables and/or unsuitable protective devices can cause electric 
shocks, intoxication, damage to the unit or fires. 

Carry out all of the work on the electric system referring to the electric 
layout and  the present manual ensuring the use of a system thereto 
dedicated. 

An incorrect fixing of the electric components cover may favour the 
entry of dust, water etc inside and may consequently can electric 
shocks, damage to the unit or fires. 

Always fix the unit cover properly. 

When the metallic mass of the unit is under voltage and is not correctly 
connected to the earthing system it may be as source of electric shock 
and electrocution. 

Always pay particular attention to the implementation of the earthing 
system connections. 

Contact with parts under voltage accessible inside the unit after the 
removal of the guards can cause electric shocks, burns and 
electrocution. 

Open and padlock the general isolator prior to removing the guards and 
signal work in progress with the appropriate shield. 

Contact with parts that could be under voltage due to the start up of the 
unit may cause electric shocks, burns and electrocution.  

When voltage is necessary for the circuit open the isolator on the 
attachment line of the unit itself, padlock it and display the appropriate 
warning shield. 

Moving parts  

Contact with the transmissions or with the fan aspiration can cause 
injuries. 

Prior to entering the inside of the unit open the isolator situated on the 
connection line of the unit itself, padlock and display the suitable sign.  

Contact with the fans can cause injuries. 

Prior to removing the protective grill or the fans, open the isolator on the 
attachment line of the unit itself, padlock it and display the appropriate 
warning sign. 

Refrigerant  

The intervention of the safety valve and the consequent expulsion of the 
gas refrigerant may cause injuries and intoxication. Always wear 
suitable clothing including protective gloves and eyeglasses for 
operations inside the danger zone. 

Should the gas refrigerant leak please refer to the refrigerant  "Safety 
sheet".  

Contact between open flames or heat sources with the refrigerant or the 
heating of the gas circuit under pressure (e.g. during welding 
operations) may cause explosions or fires.  

Do not place any heat source inside the danger zone. 

The maintenance or repair interventions which include welding must be 
carried out with the system off. 

Hydraulic parts 

Defects in tubing, the attachments or the cut-off parts may cause a leak 
or water projection with the consequent damages to people things or 
short-circuit the unit. 

Summary of Contents for DFO 5 - 9 - 17

Page 1: ...his manual carefully before installing or operating your new air conditioning unit Make sure to save this manual for future reference Installation Operation Manual DFO 5 9 17 R410A 20 AW DFO5 9 17 R41...

Page 2: ...d mainte nance costs for all the life cycle of the system With this manual we want to give you information that are useful in all the phases from the reception to the installation and use until the di...

Page 3: ...l 4 Riception 6 Positioning 7 Water connections 10 Electrical connections 16 Start up 25 Control 26 Maintenance 33 Technical information 36 Residual risks 41 Decommissioning 42 Aeraulic connections 15...

Page 4: ...ration Modification All unit modifications will end the warranty coverage and the manufacturer responsibility Breakdown Malfunction Disable the unit immediately in case of breakdown or malfunction Con...

Page 5: ...rial number It identifies uniquely each machine It identifies specific spare parts for the machine Assistance requests Note data from the serial number label and write them in the chart on side so you...

Page 6: ...ts balance Packing removing Be careful not to damage the unit Recycle and dispose of packing material in conformity with local regulations 2 1 PRELIMINARY INFORMATION 2 2 DELIVERY CONTROL 2 3 HANDLING...

Page 7: ...chnical characteristics etc please refer to the Technical information section Use single protection devices gloves glasses ecc During positioning consider these elements technical spaces required for...

Page 8: ...crew on the tapped bar the spring antivibration device The antibration device must be positioned with the interior threaded downward Insert the flat and notched washer and screw the nut to lock Avoid...

Page 9: ...d curtains or pieces of furniture near doors and windows to the outside on walls crossed by heating chimneys or pipes on external walls 3 POSITIONING 3 6 THERMOSTAT POSITIONING OPTIONAL WALL INSTALLAT...

Page 10: ...veral times 2 Apply additives to prevent corrosion fouling formation of mud and algae 3 Fill the plant 4 Execute leakage test 5 Isolate the pipes to avoid heat dispersions and formation of condensate...

Page 11: ...ate will drain correctly by pouring water into the tray stud The condensate must be dispersed to avoid damages to persons and property RISK OF FREEZE If the unit operates in cooling with external temp...

Page 12: ...hen the water temperature drops below a limit value 2 water side differential pressure switch to control the water flow rate presence 3 relief valve to allow the air to bleed out from the system 4 dra...

Page 13: ...y ON OFF valve for ring with variable flow rate no supply It operates coupling with the cooling circuit when the compressor is stationary the valve remains closed thereby reducing water consumption 4...

Page 14: ...l viewer enables instantaneous reading of the water flow in litres minute The calibration can be easily carried out even by non specialised operators operating on the special control screws It include...

Page 15: ...e air Thermally insulate the ducts and the flanges so as to pre vent loss of energy and condensation build up GRILLES OUTLETS DIFFUSERS Proper distribution of air in the room is essential for ensuring...

Page 16: ...activities Refer to the unit electrical diagram the number of the diagram is shown on the serial number label Verify that the network has characteristics conforming to the data shown on the serial num...

Page 17: ...6 ELECTRICAL CONNECTIONS 6 3 ELECTRIC PANEL SIZES 5 9 ELECTRIC PANEL SIZES 17 X1 X1 A B A B C2...

Page 18: ...ELECTRICAL CONNECTIONS 6 4 CONNECTIONS PERFORMED BY CUSTOMER X1 modulating valve optional ON OFF Valve optional Discharge condensate pump optional Remove the jumper A ELECTRONIC BOARD B TERMINAL BLOC...

Page 19: ...HERMOSTAT CONNECTION 200 Mt The signal and the power supply are taken directly from the built in unit card Power supply taken by the trasformer included in the packaging to connect to the 230 1 50 net...

Page 20: ...6 ELECTRICAL CONNECTIONS 6 8 FAN SPEED FAN SIZES 5 9 It is possible to change the speeds moving the connectors A on the autotransformer A A A...

Page 21: ...6 ELECTRICAL CONNECTIONS A A 6 9 FAN SPEED FAN SIZES 17 It is possible to change the speeds moving the connectors A on the autotransformer...

Page 22: ...ve 13 slave 14 slave 15 slave DP2 ADDRESSING EXAMPLES MASTER dip 1 4 num slave in network dip 7 ON SLAVE dip 1 4 indirizzo 1 15 1 2 3 4 ok 1 2 4 no dip 7 OFF NOT CONNECTD dip 1 4 off DIP 8 hermoregula...

Page 23: ...are not managed The fan at satisfied thermoregulator function 3 4 is active only if 5 6 in OFF DP1 Couple of conductors twisted and shielded Section of conductor 0 22mm2 0 35mm2 Nominal capacity betw...

Page 24: ...6 ELECTRICAL CONNECTIONS...

Page 25: ...connected to the ground plant Check tightening of the conductors the vibrations caused by handling and transport might cause loosing glycol by weight 10 20 30 40 Freezing temperature C 4 9 15 23 Safe...

Page 26: ...functions see the following pages MODE CHANGE AUTO HEAT COOL AUTO The unit heats with a temperature lower than set It cools with a temperature higher than set HEAT The unit heats with a temperature l...

Page 27: ...TTON LOCK UNLOCK Press together for 5 seconds Symbol appears Alarm reset Before resetting an alarm identify and remove the cause that generate it Repeated reset can cause irreversibile damages The sym...

Page 28: ...he fan button Enter the password Press OK Select the group Press OK Scroll the parameters Press OK Set the new value Press OK Select ESC Premere OK Select others parameters or ESC Press OK Initial Scr...

Page 29: ...from point 05 As all the programming is finished select ESC Press OK Select the next day Press OK Repeat from point 04 To exit from the scheduling select ESC Press OK Press OK to program the next day...

Page 30: ...ronic thermostatic return Temperature C 10 High low Pressure bar 11 Electronic thermostatic return pressure bar 12 Thermal load to the source C 13 Read overheating C 14 Current overheating setPoint C...

Page 31: ...x voltage applicable to control 0 10 Vdc in Cool PC05 VccMinFanHeat Min voltage applicable to control 0 10 Vdc in Heat PC06 VccMaxFanHeat Max voltage applicable to control 0 10 Vdc in Heat PC07 RitCpD...

Page 32: ...rm M A E10 Not used M A E11 utility fan protection alarm M A F01 refrigerant protection alarm M A F02 LP alarm from analogical input A A I01 condensate drain alarm A A I02 source flow alarm A M A I03...

Page 33: ...y anti freeze resistances powered It s recommended that the starter after the period of detention is made by a qualified technician especially after seasonal 9 4 STANDBY MODE Accidental contact with t...

Page 34: ...g and replacement of filters are very important in terms of health and hygiene Operation with clogged filters leads to a reduction in the air flow rate resulting in malfunctions and unit shutdowns It...

Page 35: ...r cleaning Check of the fixing and the insulation of the power lead earthing connection check Electric panel cleaning Capacity contactor status terminal closing cable insulation integrity Voltage and...

Page 36: ...ter fittings 1 2 1 2 1 WATER INLET STANDARD UNIT FEMALE 2 WATER OUTLET STANDARD UNIT FEMALE 3 AIR FILTER 4 CONDENSING DRAIN 15 MM 5 ELECTRICAL PANEL 6 POWER INPUT 7 FAN 8 COMPRESSOR 9 DIRECT EXPANSION...

Page 37: ...tings 1 2 1 WATER INLET STANDARD UNIT FEMALE 2 WATER OUTLET STANDARD UNIT FEMALE 3 AIR FILTER 4 CONDENSING DRAIN 15 MM 5 ELECTRICAL PANEL 6 POWER INPUT 7 FAN 8 COMPRESSOR 9 DIRECT EXPANSION EXCHANGER...

Page 38: ...he part related to the pumps and required to overcome the pressure drops for the circulation of the solution inside the exchangers 3 Ambient air 20 C D B Exchanger inlet water temperature 20 C The wat...

Page 39: ...BEEN CALCULATED BY CONSIDERING GENERAL AND NOT SPECIFIC SIZES STANDARD AIR FLOW RATE FAN AVERAGE SPEED NON CRITICAL POSITIONING OF THE UNIT AND CORRECT MAINTENANCE OF THE UNIT ITSELF OPERATION AT FULL...

Page 40: ...el Sound power evel Octave band Hz 63 125 250 500 1000 2000 4000 8000 dB A dB A 5 62 59 53 43 42 34 28 22 35 48 9 65 61 53 44 42 34 28 22 36 49 17 71 65 54 45 42 35 28 23 37 51 Sound levels refer to t...

Page 41: ...ay cause damage to persons things or the unit itself Periodically check that all of the panels are correctly closed and fixed If there is a fire the temperature of the refrigerant could reach values t...

Page 42: ...old electrical and electronic equipment the manufacturer recommends you contact an authorised dealer or an authorised ecological area Professional electrical and electronic equipment must be disposed...

Page 43: ...NOTES...

Page 44: ...NOTES...

Page 45: ...nge without prior notice for product improvement Consult with the sales agency or manufacturer for details AIRWELL RESIDENTIAL SAS 10 rue du Fort de Saint Cyr 78180 Montigny le Bretonneux France www a...

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