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5. Periodic Inspection 

5-11 

 

5.4.12    Clean outside of Radiator 

Every 500 Hours 

 

A010184

 

 

When the fin tubes

 

[A]

 

of radiator are clogged by dust 

or other foreign materials, the heat exchange 
efficiency drops and this will raise coolant 
temperature. These tubes and fins should be cleaned 
depending on the state of dirt inside the tubes even 
before maintenance schedule. 

 

Do not use high pressure washer for cleaning as it 
may damage fin tubes. 

 

When the unit is used or installed near seaside, clean 
the radiator using fresh water at least than once a 
month.

 

 
5.4.13    Check Terminal and Wirings 

Every 4 months or 500 Hours 

 

A090336

 

Check for any looseness on the cables, any damage on 
insulated covers, and disconnection, disconnected 
cables, or short-circuits etc. 

[Checking points of electrical circuits on the generator 
side] 

 

Terminal connection of 3-phase output terminal 
plate. 

 

Main circuit of circuit breaker. 

 

Terminal connection on control box.   

 

Each terminal connection of each instrument. 

[Checking points of electrical circuits on the engine side] 

 

Portion of connectors to the engine. 

 

Check for looseness of terminal connections. 

 

Rubbing and wear of the wire.

 

 

 

 

Terminal Board 

Looseness 

Looseness 

Looseness 

Looseness

Disconnection 

Disconnection 

Looseness 

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Summary of Contents for SDG13LAX-8E1

Page 1: ...www discount equipment com G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 2: ...e needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco...

Page 3: ...our nearest dealer Make sure that the manual is included with the machine when it is handed over to another user The contents of this manual may differ from the machine as a result of design changes I...

Page 4: ...Operating Procedure 3 14 3 7 Emergency Stop 3 18 4 Failure and Troubleshooting 4 1 4 1 Protection device 4 1 4 2 Troubleshooting 4 4 5 Periodic Inspection 5 1 5 1 Important Items at Periodic Inspectio...

Page 5: ...njury CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices IMPORTANT indicates importan...

Page 6: ...ing the correct information for you A plate stamped with the model and serial number is attached to side of the machine A040491 Each illustrated figure Fig has a number for instance A040491 at the rig...

Page 7: ...ey are damaged or missing immediately place an order with your nearest dealer for replacement Part numbers are indicated on the lower right corner of the label Adhere a new one to the original locatio...

Page 8: ...Safety S 4 The locations of the safety warning labels are as follows A180753 1 4 5 A 13 12 11 10 9 6 2 VIEW A 3 1 7 8 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 9: ...y understand its content and follow the indications thereof Do not modify the machine without prior approval The safety may be compromised functions may be deteriorated or machine life may be shortene...

Page 10: ...ficulties with the instruments Clean them using compressed air A100285 Waste liquid from the machine contains harmful material Do not discharge it onto the ground or into the river lake or sea Such ma...

Page 11: ...engine 8 Engine Oil Filter Filtering engine oil in the system 9 Radiator Cooling the coolant for engine in the system 10 Exhaust Muffler Silencing the noise caused before discharging the air 11 Fuel P...

Page 12: ...ail fitted at the top center of the unit and make sure that there is no person standing around the unit Then perform hoisting operation Select an appropriate crane or truck by referring to the mass an...

Page 13: ...enough space around the unit for inspection and maintenance access PC002 Exhaust gas from the engine is poisonous and it could cause casualties if inhaled Avoid using the machine in an insufficiently...

Page 14: ...rovided for better air ventilation Make sure to secure enough space in front of air suction port and to secure it after exhaust fume outlet port so that the engine will not get overheated An exhaust p...

Page 15: ...there is a risk of the change to the insulation resistance of the generator assembly or control panel inside To request a model with measures against salt damage please consult the nearest sales offic...

Page 16: ...al of each outlet Grounding method A180758 2 3 2 Grounding System AIRMAN s generators have a system ground that connects generator frame components to the ground terminals in the AC output receptacles...

Page 17: ...cuit provides that protection The ground fault circuit interrupter can be identified by the TEST and RESET buttons The receptacles on the GFCI can be tested with the TEST and RESET buttons TEST BUTTON...

Page 18: ...ow electrical current from the generator to backfeed into the utility lines Such backfeed may electrocute utility company workers or others who are in contact with the lines during a power outage Cons...

Page 19: ...or cross sectional area of the cable from cable length and working current Select such a cable length and thickness so that the voltage drop will remain within 5 The following tables show the relatio...

Page 20: ...Installation of Separate Storage Fuel tank and piping method Procedure 1 Use oil resistant hoses with an inside diameter of 8mm to 10mm 2 Install the fuel tank so that the fuel level of the tank is be...

Page 21: ...handles of the selector valves to the predetermined positions If you make a mistake in turning the handles it can burst the fuel pipe and cause overflowing It could lead to a serious accident Do not...

Page 22: ...5 Voltmeter 6 Panel light 7 Ammeter 8 Frequency meter 9 Three phase circuit breaker 10 Single phase circuit breaker 11 Current selector 12 Voltage regulator 13 Starter switch 14 Engine Speed selector...

Page 23: ...the unit see sample table below Refer to section 3 3 for instructions on how to connect three phase or single phase loads Output Allowable current during simultaneous use A 3 4 wire 240V 0 10 20 30 1...

Page 24: ...to the circuit breaker Connect the connecting cable to the load so that the output terminals should not touch each other W013 When removing or connecting a connecting cable for changing load be sure t...

Page 25: ...A040271 How to use aux receptacles 1 240 120V power is available from the auxiliary receptacles Procedure 1 Start the generator unit and turn the main breaker ON on the control panel 2 Turn the recept...

Page 26: ...ated output kVA of each terminal receptacle is shown in the table below Be sure not to connect loads exceeding the maximum rated output 1 3 wire Terminal 1 120V Receptacle 1 120 240V Receptacle Total...

Page 27: ...sed upon the table below according to the outside air temperature Ambient temperature range and oil viscosity SAE A180160E Do not mix oils If two or more different brands of oil are mixed its performa...

Page 28: ...60 If LLC antifreeze exceeds more than 60 it may decrease its antifreezing effect Mixing ratio of LLC antifreeze reference Outside temperature F 5 4 13 22 31 40 49 Outside temperature C 15 20 25 30 3...

Page 29: ...more than 10 minutes after stopping the engine before checking the oil level Procedures 1 Pull out the engine oil level dipstick and wipe it with a clean cloth 2 Re insert the dipstick fully and pull...

Page 30: ...lightly turn it and release the internal pressure without completely opening it once the first stage lock is released After confirming that the internal pressure has been released turn it off while p...

Page 31: ...gerous Be careful of fire because the fuel is very likely to catch fire Refuel only after stopping the engine and never leave open fuel can near the machine Do not spill It could cause a fire When it...

Page 32: ...When any flammables such as chips of wood dead leaves dry leaves and waste paper are left near heated exhaust muffler and heated exhaust pipe all of them should be removed Keep a fire extinguisher av...

Page 33: ...engine and remove the starter key whenever the tension of the belt is to be adjusted Remove the negative side cable from the battery If the machine is running it might catch the operator s hand into t...

Page 34: ...Replace thermo label if it have changed the color once When replacing contact your nearest dealer 3 5 10 Check Doors Pull the handle forward to open the door Be sure to close the door tightly so that...

Page 35: ...right to start engine 4 Once the engine has started up leave the engine running to warm up for approximately 5 minutes If operates machine for warming up at cold time turn the Engine Speed selector s...

Page 36: ...at full load immediately after it starts up This will shorten the equipment life During the warm up operation examine the different parts of the equipment for any looseness leakage of water oil fuel...

Page 37: ...during operation Coolant drain valve Engine oil drain valve H990432 Never work nearby hot portions of the machine while it is running Do not touch hot portions of the machine while inspecting the mach...

Page 38: ...mpt When the engine fails to start up even following the start up procedures do not keep the starter running but set the starter switch back to STOP and wait about 30 seconds Then repeat the start up...

Page 39: ...After emergency stopping be sure to carry out an investigation of the problem which caused you to use the emergency stop and take appropriate countermeasures Release emergency stop button only after r...

Page 40: ...cident it functions Discharged battery It functions when improper battery charging happens due to the break of belt etc Clogging of air filter When air filter is clogged and it becomes necessary to cl...

Page 41: ...12 seconds Malfunction of RPM sensor L 2 and S 1 When RPM sensor is in disorder or cable connection is disconnected or short circuited Trouble of solenoid sensor L 2 and S 2 When cable of actuator is...

Page 42: ...rcuit protector CP for protection against over current It will activate under the following conditions Stand side breaker A180761 The machine is overloaded while engine speed is still low The output v...

Page 43: ...fuel oil 2 Air mixing in fuel piping 3 Fuel filter clogging 4 Nozzle clogging 5 Malfunction of controller Replenish fuel Bleed air Disassemble Clean and Change Disassemble and clean Check fuse Check...

Page 44: ...on 6 Faulty AVR 7 Broken or short circuited winding of generator main unit 8 Faulty silicon rectifier Installed on generator rotor 9 Faulty voltmeter Check fasten Check change Repair Repair Reset Chan...

Page 45: ...e 1 Replenish fuel 2 Check fuel system Especially beware of air mixing 2 Air filter clogging 1 Clean element In case engine stops suddenly 1 Run out of fuel 1 Replenish fuel 2 Check fuel system Especi...

Page 46: ...The checker must keep the key during checking and maintenance Remove the negative side cable from the battery If the above procedure is neglected and another person starts operating the machine durin...

Page 47: ...related Check engine oil level 3 8 Check coolant level 3 9 Check fuel 3 10 Check fuel filter drain 3 10 Check belt tension 3 12 In the case of NG it exchanges Change engine oil First time 5 4 Change...

Page 48: ...Replacement Parts Part number changes upon modification For replacement of parts make sure whether the part number is correct or applicable Description Part Number Q ty Engine Oil Filter Element 3743...

Page 49: ...of an engine oil filler port C refill new engine oil Oil supply about 6 5L 3 After finishing the oil supply tighten the cap of engine oil filler port firmly 4 Make sure to check engine oil level with...

Page 50: ...250 hours Specific gravity of battery electrolyte every 500 hours If there to be a problem in starting an engine due to a flat battery carry out the checks by following the procedures below Ordinary...

Page 51: ...electrolytes get into your eyes flush them immediately with plenty of water and see a doctor at once Severe damage to eyes and vision may result D004 W010 TR0093 Handling Battery Keep flames away fro...

Page 52: ...Air Filter Elements Every 250 Hours A050266 When the air filter monitor lamp glows clean the air filter Procedure 1 After removing the cap A by loosening its cap fixing latch B clean its interior pro...

Page 53: ...load factor step by step with checking the conditions of exhaust Do not place flammables surroundings because it could sometimes cause sparks from exhaust pipe 5 4 7 Check GFCI Receptacles Every 1 mon...

Page 54: ...han 1M it is good 6 After insulation resistance has been confirmed return the AVR A and the terminal block leads B to their original states Insulation resistance should be regularly checked or measure...

Page 55: ...rained out close drain valve firmly and install drain plug B Drain the condensate into a container D and dispose of condensate according to applicable regulations 5 4 11 Change Fuel Filter Element Eve...

Page 56: ...k Terminal and Wirings Every 4 months or 500 Hours A090336 Check for any looseness on the cables any damage on insulated covers and disconnection disconnected cables or short circuits etc Checking poi...

Page 57: ...1 Loosen the cap fixing latches B and remove the cap A Clean its inside properly 2 Replace element C with new ones For part number See 5 3 3 When installing the cap firmly push the element into the c...

Page 58: ...and if any loose hoses are found retighten them Even before the maintenance interval comes replace hoses if hardening cracks or fissures are found When replacing contact your nearest dealer 5 4 18 Ch...

Page 59: ...e sure to stop the machine and loosen the radiator cap slowly after the coolant water is sufficiently cooled and the inner pressure is released then take the cap off If the following procedures are ne...

Page 60: ...ubricant on each moving part 3 Completely charge the battery and disconnect grounding wires Remove the battery from the machine if possible and store it in a dry place Charge the battery at least once...

Page 61: ...ed swirl chamber type No of Cylinders 3 Displacement cu in liters 91 5 1 499 Output PS kW 18 3 13 7 Engine Speed min 1 1 800 Lubricating Oil Capacity gal liters 1 7 6 5 Coolant Capacity including radi...

Page 62: ...7 Specifications 7 2 7 2 Outline drawing Unit in A180764E G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 63: ...7 Specifications 7 3 Unit mm A180764E G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 64: ...7 Specifications 7 4 7 3 Generator Wiring Diagram A180765E G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 65: ...7 Specifications 7 5 7 4 Engine Wiring Diagram A180766E G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 66: ...7 Specifications 7 6 7 5 Piping Diagram A180920E G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 67: ...QUENCY Hz OUTPUT VOLTAGE V OUTPUT CURRENT A AMBIENT TEMP F COOLANT TEMP F ENG OIL PRESS PSI ENG OIL REPLACEMENT HOUR h REMARKS INSPECTION PART CHANGE HISTORY ETC START TIME STOP TIME L1 L2 L3 G o t o...

Page 68: ...e needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco...

Page 69: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 70: ...ed AUG 2019 Copyright C 2019 HOKUETSU INDUSTRIES CO LTD All Rights Reserved AIRMAN HOKUETSU INDUSTRIES CO LTD www discount equipment com G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y...

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