Air Creation BioniX2 13, Maintenance Manual

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GDMMBi²13-1G Version 0010 45
7.1.2 BioniX² 13 Wing Final Assembly Stage Inspection (2)
Wing serial number and registration __________________________________________
General:
This stage inspection should be carried out when the wing assembly is complete. This is
the final inspection before the test pilot gets his hands on it, so please look carefully!
Inspection schedule:
While Rigging
1 Check control frame upright rotates smoothly on upper hinge bolt
2 Observe for snagged/crossed rigging wires
With wing rigged and placed on control frame
Control frame assembly ___________________________________________ Sat / Unsat
1 Check for straightness/damage of all tubes _________________________________
2 Check hand bracket area for correct assembly (drawing M060) _________________
3 Correct assembly & free rotation of the pulley of the CORSET fine cord on the
hang point ___________________________________________________________
4 Upper hinge bolt B112810 should be tight enough to pull control frame brackets
snug, but also allow easy rotation _________________________________________
5 Check that hang bracket position is in the backward. _________________________
6 Check lower corners for correct assembly (drawing M065) ____________________
7 Securing bolts of the lateral cables sufficiently tight but also allow the side wires
thimbles to rotate under light pressure _____________________________________
8 Securing bolts of the lower longitudinal cables sufficiently tight but also allow
the side wires thimbles to rotate under light pressure __________________________
9 Check leather corner covers fitted and correctly positioned (seam rearwards) ______
Keel nose assembly ______________________________________________ Sat / Unsat
1 Refer to drawing M030 and check area for correct assembly and security of all
fastenings ___________________________________________________________
2 Check nose area for correct position of nose battens, inserted on the nuts of the
leading edges assembly, resting on the nylon stop washers _____________________
3 Check sail opening is centrally positioned, symmetrical and holding screws are
in place _____________________________________________________________
4 Check forward upper rigging wire is correctly positioned and secure _____________
5 Check that forward lower rigging wires and tensioning rail are correctly
assembled, position in the backward hole of the bolt holding the goose neck
catch, bolts secure, push pin functioning correctly, wires in good condition and
tension _____________________________________________________________
King post assembly ______________________________________________ Sat / Unsat
1 Refer to drawing M020 and check king post for correct seating at base. ___________
2 Refer to drawing M070, check kingpost head area for condition and tension of
wires, correct assembly of pitch lines and pulleys, pitch lines untangled) __________
Keel rear assembly_______________________________________________ Sat / Unsat
1 Refer to drawing M010 and check area for correct assembly, security of all
fastenings and catch bolt in front position __________________________________
2 Check lower rear rigging wires for general condition and tension, attachment
fittings, tension equalizer axes, bolts and split pins ___________________________
3 Check tensioning cables for condition, tension and straightness along the keel _____
4 Retaining straps of the central battens N° 1, 2, & 3 correctly positioned,
according to drawing M110. ____________________________________________