GDMMBi²13-1G
Version 0010
19
5.2.2
Wing Reassembly Procedure
Frame Reinsertion
After the frame has been dismantled for inspection the frame must be properly
reassembled to maintain a high level of safety. Particular attention must be paid to the
correct orientation of bolts and washers.
Refer to drawings of the “Illustrated Parts Catalogue”
It is mandatory that all self-locking nuts that are removed are replaced with new ones.
1. Crossbar Junction Webbing
Refer to the drawing
OP10-09TR
and Figure 5-1 and Figure 5-2 below.
The cross tubes (crossbar) are symmetrical, therefore it does not matter which you choose to
be right or left. The ball and socket parts have been drilled in position and are therefore
matched to each crossbar. The inner sleeve in the crossbar is constructed by slicing the same
tube as the outer tube, squeezing it down, and inserting it in the outer tube. Therefore the split
visible at the end of the crossbar is not a defect!
Lubricate the male & female joints with Teflon grease.
Lay the crossbar
(D140640-41)
out in their approximate flying position: slightly swept back,
ball and socket joint in the middle, tapered ends outwards with tapered side uppermost.
Temporarily secure the ball and socket joints with screw
BHC 6-94/10
(B069410)
and
remove any other securing tape etc.
The crossbar linking strap
(D075210)
must be secured to the rear of the crossbar using two
self-tapping screws
(B199010)
with
6 x14 stainless steel washers
(B810610)
between the
screws and the webbing.
The webbing should be oriented with the central split towards the crossbar.
Figure 5-1
Figure 5-2
2.
Crossbar Junction
Refer to Figure 5-3,Figure 5-4, and
drawings U028269-M040 & 45
.
The upper and lower pull back
tensioning cables
(D204591)
are the same length. The plastic
sleeves should be placed at the crossbar end.
The central bolt,
screw BHC 8-65 (B086710)
has the nut down.
Assemble all four plates
crossbar linking lugs (I220010)
on bolt with one pair top and
bottom on the bolt, with the other pair on the inside of those (i.e. not staggered).
8 x 18 Stainless steel washers (B810810)
are used between the plates on the central bolt.
Summary of Contents for BioniX2 13
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