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Aiqidi AiF15, Manual, Page: 126 / 136

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Aiqidi AiF15 Manual Download Page 126

Q. Are carburetor adjustments incorrect? 

A. Have serviced by a dealer? 

 

Q. Is fuel pump damage? 

A. Have serviced by a dealer. 

 

Q. Is air vent screw on fuel tank closed? 

A. Open air vent screw. 

 

Q. Is choke knob pulled out? 

A. Return to home position. 

 

Q. Is motor angle too high? 

A. Return to normal operating position. 

 

Q. Is carburetor clogged? 

A. Have serviced by a dealer. 

 

Q. Is fuel joint connection incorrect? 

A. Connect correctly. 

 

Q. Is throttle valve adjustment incorrect? 

A. Have serviced by a dealer. 

 

Q. Is battery cable disconnected? 

A. Connect securely. 

 

Alert buzzer sounds or indicator lights. 

Q. Is cooling system clogged? 

A. Check water intake for restriction. 

 

Q. Is engine oil level low? 

A. Fill oil tank with specified engine oil. 

Summary of Contents for AiF15

Page 1: ...Au enbordmotor Bedienungsanleitung AiF15 20 25PS www smarine de...

Page 2: ...rd Ihnen einen guten Einblick in den sicheren Umgang mit Ihrem Au enbordmotor geben Sie werden auf wichtige Wartungen und Handhabungen hingewiesen diese sind wichtig f r eine lange Lebensdauer und ein...

Page 3: ...in tr bemWasser Seite 17 3 Instandhaltung Wartung Pflege Seite 18 3 1 Instandhaltung Wartung Pflege Seite18 3 2 Reinigen Einstellen der Z ndkerze Seite 19 3 3 berpr fung der Kraftstoffversorgung Seit...

Page 4: ...rschluss Tragegriff 3 Schalthebel 4 Sicherheitsseil se 5 Steuerungseinstellschraube 6 Kavitationsplatte 7 Propeller 8 K hlwassereintritt 9 Trimmungsstab 10 Klemme 11 Klemmschrauben 12 Tragegriff 13 Dr...

Page 5: ...aube 2 Tankverschluss 3 Einbautank 4 Brennstoffhahn geschlossene Position Warnung Der mitgelieferte Brennstofftank sollte nur w hrend des Betriebs als Tank dienen Er eignet sich nicht als Aufbewahrung...

Page 6: ...orgr e quer S 438 mm Motorgr e quer L 564 mm Gewicht netto S 51 kg Gewicht netto L 53 kg Empfohlenes Benzin Bleifreies Normalbenzin Tankkapazit t 24 l Propellergr e 3 9 1 4 11 Empfohlenes Motor l SAE...

Page 7: ...rt nicht in den Hausm ll sondern muss ordnungsgem entsorgt werden Sollten Sie beim Tanken Benzin verschlucken die D mpfe einatmen oder Benzin in Ihre Augen bekommen sollten Sie umgehend einen Arzt auf...

Page 8: ...otes F r Boote ohne Kiel oder unsymmetrische Boote fragen Sie bitte Ihren AIQIDI H ndler 1 Mittellinie Kiellinie W hren des Wassertests berpr fen Sie den Auftrieb des Bootes mit seiner max Zuladung be...

Page 9: ...fen Sie den Festsitz der Befestigungsschrauben vor jeder Fahrt und w hrend des Betriebs denn der Motor kann sich durch die Vibrationen l sen WARNUNG Lose Klemmschrauben k nnen den Motor vom Querbalke...

Page 10: ...ist oder Kontakt Reibung an oder mit scharfen Kanten hat Kontrolle Bevor der Motor gestartet wird muss der Gashebel berpr ft werden Die Steuerung muss glatt laufen ohne schwerg ngig oder ungew hnlich...

Page 11: ...nden fernhalten 1 Entfernen Sie den Tankdeckel 2 Bef llen Sie den Tank sorgf ltig 3 Verschlie en Sie den Tank wieder fest mit demTankdeckel Bemerkung Die obere F llstandanzeige ist auf dem Tank integr...

Page 12: ...gebauter Treibstofftank 4 Stellen Sie den Schalthebel auf Neutral Bemerkung Die Startsperre verhindert dass der Motor im Vorw rtslauf gestartet werden kann Der Motor l sst sich nur in der Neutralstell...

Page 13: ...r Startposition bleibt w hrend der Motor l uft wird der Motor schlecht laufen oder ausgehen 7 Ziehen Sie langsam an der Startleine bis Sie einen Widerstand sp ren Jetzt ziehen Sie einmal kr ftig direk...

Page 14: ...wird der Motor stehen bleiben bzw ausgehen Bei Temperaturen von 5 C oder weniger lassen die den Choke nach dem Start f r etwa 30 sec herausgezogen 2 Pr fen Sie ob st ndig Wasser aus dem K hlwasserausl...

Page 15: ...en Gasgriff in die unterste Stellung zur ck 2 Drehen Sie den Getriebehebel schnell und fest von Neutral aus Vorw rts 2 7 2 R ckw rts Warnung Im R ckw rtsgang nur langsam fahren Den Gasgriff maximal au...

Page 16: ...nschten Betrieb 4 Einstellung des Widerstandes am Gasregler Die Widerstandseinstellschraube befindet sich hinter der Gasreglerzange diese bietet Ihnen einen einstellbaren Widerstand beim Drehen des Ga...

Page 17: ...n oder Drehzahlen wird nicht empfohlen 1 Arbeitsschritt Dr cken und halten Sie den Motor Stopp Taster bis der Motor komplett gestoppt hat Bemerkung Wenn der Motor mit einer Motor Stopp Schlaufe ausges...

Page 18: ...gen Instabilit t oder Steuerungsprobleme Ungeeignete Einstellungen k nnen einen Verlust der optimalen Steuerungseigenschaften hervorrufen Hoch Runterkippen Wenn der Motor f r l ngere Zeit ausgeschalte...

Page 19: ...Tragegriff und Benzinhahn kippen Sie diesen komplett nach vorne bis der automatische Sperrhebel einrastet 2 11 2 2 Runterklappen 1 Kippen Sie den Motor leicht nach oben 2 W hrend Sie den Sperrhebel f...

Page 20: ...Klappen Sie den Au enbordmotor wieder in die normale Position sobald sich das Boot wieder in tieferen Gew ssern befindet Achtung Achten Sie darauf dass das K hlwassereinlassventil beim Befahren von se...

Page 21: ...ungsarbeiten ausgeschaltet ist es sei denn die spezifische Wartung erfordert es Sind Sie oder der Besitzer nicht mit der Wartung der Maschine vertraut sollte diese Arbeit nur durch Ihren qualifizierte...

Page 22: ...erfl che des Dichtringes reinigen oder einen neuen Dichtring benutzen Wischen Sie den ganzen Schmutz von den Bauteilen Schrauben Sie die Z ndkerze unter Ber cksichtigung des korrekten Drehmomentes fes...

Page 23: ...eerlaufdrehzahl auf die spezifizierte Drehzahl eingestellt ist Leerlaufdrehzahl 1500 50 Rpm Achtung Sie k nnen die korrekte Leerlaufdrehzahl nur messen wenn Motor vollst ndig aufgew rmt ist Wenn diese...

Page 24: ...sen und entfernen Sie die Ablassschraube w hrend Sie den Beh lter unter die Ablassschraube halten ffnen Sie den leinf lldeckel warten Sie bis das l vollst ndig herausgelaufen ist Wischen Sie sofort vo...

Page 25: ...kerverbindungen eingerastet sind 3 7 Dichtigkeit berpr fen Es darf kein Abgas oder Wasser zwischen der Abgasanlage dem Motorblock oder dem Zylinderkopf austreten berpr fen Sie den gesamten Motor nach...

Page 26: ...igung 3 8 1 Propeller Abbau 1 Begradigen Sie den Sicherungssplint und ziehen Sie diesen mit einer Zange heraus 2 Entfernen Sie die Propellermutter Abstandshalter und die Dichtung falls diese zum Ausst...

Page 27: ...nden und dann alle 100 Betriebsstunden oder in Intervallen von 6 Monaten Andernfalls wird das Getriebe l schnell verdrecken 4 Entfernen Sie die Schraube damit das l vollst ndig herauslaufen kann Achtu...

Page 28: ...ngsfl ssigkeit und trocknen Sie diesen 5 Ersetzen Sie die alte Flachdichtung durch eine neue Montieren Sie den Tank wieder und ziehen Sie die Schrauben vorsichtig an 3 10 3 11 Das Kippen berpr fen sie...

Page 29: ...r in einer aufrechten Position Warnung Begeben Sie sich niemals unter den angekippten Motor auch nicht wenn dieser durch eine spezielle Halterung gest tzt wird Wenn Sie den Au enbordmotor transportier...

Page 30: ...Startens oder des Betriebs Achten Sie darauf dass Sie nicht mit Ihren H nden Haaren oder Ihrer Bekleidung in das Schwungrad oder in andere drehende Teile kommen w hrend der Motor l uft 7 Lassen Sie de...

Page 31: ...niemand hinter Ihnen steht wenn Sie an der Abrissleine ziehen Sie k nnte jemanden hinter Ihnen treffen und ernsthaft verletzen Montieren Sie nicht den Startmechanismus und die Abdeckung w hrend der M...

Page 32: ...ach unten damit Schmutz und Dreck heraus laufen kann 3 Lassen Sie das Benzin aus dem Vergaser Benzinfilter und Benzinleitung Lassen Sie dann das komplette Motoren l ab 4 Bef llen Sie Motor mit frische...

Page 33: ...ndkerzen sind abgenutzt berpr fe diese und s ubere oder unregelm ig oder es sind die falschen oder bleibt stehen tausche sie gegen dierichtigen Benzinsystem ist blockiert berpr fen Sie die Benzinleitu...

Page 34: ...tig aufgesetzt auf die Z ndkerze Z ndkabel sind defekt oder berpr fen Sie die Kabel nach Abnutzung oder schlecht angeschlossen Br chen Ziehen Sie alle losen Verbindungen nach TauschenSie alle verschli...

Page 35: ...s the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety message that follow this symbol to avoid possible injury or death A WARNING indicated a hazardous...

Page 36: ...ty information 1 2 General information 4 3 Specifications and requirements 7 4 Components 14 5 Instruments and indicators 26 6 Engine control system 27 7 Installation 28 8 Operation 33 9 Maintenance 6...

Page 37: ...from any exposed moving parts Hot parts During and after operation engine parts are hot enough to cause burns Avoid touching any parts under the top cowling until the engine has cooled Electric shock...

Page 38: ...iness Keep cockpit and cabin areas well ventilated Avoid blocking exhaust outlets Modifcations Do not attempt to modify this outboard motor Modifcations to your outboard motor may reduce safety and re...

Page 39: ...rloading Do not overload the boat Consult the boat capacity plate or boat manufacturer for maximum weight and number of passengers Be sure that weight is properly distributed according to the boat man...

Page 40: ...d about boating safety Additional publications and information can be obtained from many boating organizations Laws and regulations Know the marine laws and regulations where you will be boating and o...

Page 41: ...d motor Read this manual Read any manuals supplied with the boat Read all labels on the outboard motor and the boat If you need any additional information contact your dealer Warning labels If these l...

Page 42: ...p hands hair and clothing away from rotating parts while the engine is running Do not touch or remove electrical parts when starting or during operation 3 Read Owner s Manuals and labels Wear an appro...

Page 43: ...stated in the specification data below represents the numerical value for the aluminum propeller installed Dimension and weight Overall length FE 663 mm 26 1 in BM 1048 mm 41 3 in Overall width FE 373...

Page 44: ...Valve clearance IN cold engine 0 15 0 25 mm 0 0059 0 0098 in Valve clearance EX cold engine 0 25 0 35 mm 0 0098 0 0138 in Battery rating CCA EN 347 411 A Battery rating 20HR 1EC 40 Ah Maximum generat...

Page 45: ...orsepower rating See the boat s capacity plate or contact the manufacturer Mounting the outboard motor Improper mounting of the outboard motor could result in hazardous conditions such as poor handlin...

Page 46: ...ring Without a rectifier or Rectifier Regulator NOTICE A battery cannot be connected to models that do not have a rectifier or Rectifier Regulator If you wish to use a battery with the models without...

Page 47: ...g load and a smaller pitch propeller for a heavier load If you carry loads that vary widely select the propeller that lets the engine run in the proper range for your maximum load but remember that yo...

Page 48: ...sted under Recommended engine oil grade 2 Recommended engine oil grade 1 Recommended engine oil grade 2 Fuel requirements Gasoline Use a good quality gasoline that meets the minumum octane rating If k...

Page 49: ...om can be coated with an anti fouling paint approved for your area to inhibit marine growth Do not use anti fouling paint which includes copper or graphite These paints can cause more rapid engine cor...

Page 50: ...5 Trim tab 6 Propeller 7 Cooling water inlet 8 Trim rod 9 Clamp bracket 10 Manual starter handle 11 Alert indicator 12 Gear shift lever 13 Engine stop button Engine shut off switch 14 Throttle grip 1...

Page 51: ...Fuel tank cap 3 Air vent screw Fuel joint This joint is used to connect the fuel line Fuel tank cap This cap seals the fuel tank When removed the tank can be filled with fuel To remove the cap turn i...

Page 52: ...opens the throttle and the engine will begin to accelerate 1 Neutral N 2 Forward F 3 Reverse R 4 Shift 5 Fully closed 6 Throttle 7 Fully open Neutral interlock trigger To shift out of neutral first pu...

Page 53: ...ion Tiller handle To change direction move the tiller handle to the left or right as necessary Gear shift lever Move the gear shift lever forward to engage the forward gear or rearward to engage the r...

Page 54: ...iction adjuster A friction device provides adjustable resistance to movement of the throttle grip or the remote control lever and can be set according to operator preference To increase resistance tur...

Page 55: ...ine This will prevent the boat from running away under power WARNING Attach the engine shut off cord to a secure place on your clothing or your arm or leg while operating Do not attach the cord to clo...

Page 56: ...dle is used to crank and start the engine Main switch The main switch controls the ignition system its operation is described below OFF off With the main switch in the OFF off position The electrical...

Page 57: ...hanism and can be set according to operator preference An adjuster lever is located on the bottom of the tiller handle bracket To increase resistance turn the lever to the port side A To decrease resi...

Page 58: ...ab An improperly adjusted trim tab could cause difficult steering Always test run after trim tab has been installed or replaced to be sure steering is correct Be sure you have tightened the bolt after...

Page 59: ...determines the minimum trim angle of the outboard motor in relation to the transom Tilt lock mechanism The tilt lock mechanism is used to prevent the outboard motor from lifting out of the water when...

Page 60: ...TICE Do not use the tilt support bar when trailering the boat The outboard motor could shake loose from the tilt support and fall If the motor cannot be trailered in the normal running position use an...

Page 61: ...clean the cooling water passages of the motor using a garden hose and tap water 1 Flushing device TIP For details on usage see page 66 Alert indicator If the engine develops a condition which is caus...

Page 62: ...occur The low oil pressure alert indicator does not indicate the engine oil level Use the oil dipstick to check the remaining oil quantity For further information see page 37 1 Low oil pressure alert...

Page 63: ...ure rises too high the alert device will activate The engine speed will automatically decrease to about 2000 r min The overheat alert indicator will light or blink The buzzer will sound if equipped on...

Page 64: ...e not switch off consult your dealer Installation The information presented in this section is intended as reference only It is not possible to provide complete instructions for every possible boat an...

Page 65: ...ure to mount the outboard motor while the boat is on land If the boat is on the water move it to an area on land 2 To prevent steering movement turn the adjuster lever to A 3 Hold the handgrips and st...

Page 66: ...erwise the boat will be hard to steer For boats without a keel or which are asymmetrical consult your dealer 1 Center line keel line Mounting height To run you boat at optimum efficiency the water res...

Page 67: ...or condition of the boat or accessories such as transom ladders or depth finder transducers can create airborne water spray while the boat is cruising If the outboard motor is operated continuously i...

Page 68: ...ss during operation 2 If the restraint cable attachment is equipped on your engine a restraint cable or chain should be used Attach one end to the restraint cable attachment and the other to a secure...

Page 69: ...engine is filled with oil before first time operation to avoid severe engine damage The engine is shipped with the following tag which should be removed after engine oil is filled for the first time...

Page 70: ...uch as necessary to put the boat on plane but avoid full throttle operation Then back off on the throttle while keeping the boat at a planning speed 3 Remaining 8 hours Run the engine at any speed How...

Page 71: ...release the cowling lock lever and lift off the top cowling Fuel system Gasoline and its vapors are highly flammable and explosive Keep away from sparks cigarettes flames or other sources of ignition...

Page 72: ...ly closed position Look for loose or damaged connections of the throttle and shift cabbies Remote control models Turn the steering wheel full right and full left Make sure operation is smooth and unre...

Page 73: ...sition not tilted NOTICE If the outboard motor is not level the oil level indicated on the oil dipstick may not be accurate 2 Remove the oil dipstick and wipe it clean 1 Oil dipstick 3 Insert the oil...

Page 74: ...device Check that the flushing device s garden hose connector is securely screwed on to the fitting on the bottom cowling NOTICE If the garden hose connector is not properly connected cooling water ca...

Page 75: ...both hands If the top cowling is loose have it repaired by your dealer Battery Check that the battery is in good condition and fully charged Check that the battery connections are clean secure and co...

Page 76: ...l tank cap 3 Remove the portable tank from the boat 4 Be sure you are in a well ventilated outdoor area either securely moored or trailered 5 Do not smoke and keep away from sparks flames static elect...

Page 77: ...ts exhaust gases which contain carbon monoxide a colorless odorless gas which could cause brain damage or death when inhaled Symptoms include nausea dizziness and drowsiness Keep cockpit and cabin are...

Page 78: ...horizontally otherwise fuel cannot be draw from the fuel tank 1 Arrow Starting engine Before starting the engine make sure that the boat is tightly moored and that you can steer clear of any obstructi...

Page 79: ...without engine power the boat could slow rapidly This could cause people and objects in the boat to be thrown forward Starting procedure cord engine 1 Place the gear shift lever in neutral TIP The st...

Page 80: ...cessary 5 After the engine is starts slowly return the manual starter handle to its original position before releasing it TIP When the engine is cold it needs to be warmed up For further information s...

Page 81: ...into the engine shut off switch 3 Open the throttle grip as shown in the illustration TIP If the throttle is opened too much the engine speed rises rapidly causing the outboard motor to swivel toward...

Page 82: ...y closed position WARNING Loose the throttle friction adjuster If there is too much resistance it could be difficult to move the throttle grip Which could result in an accident Electric start and remo...

Page 83: ...t to be thrown forward 1 Place the remote control lever in neutral TIP The start in gear protection device prevents the engine from starting except when in neutral 2 Attach the engine shut off cord to...

Page 84: ...page 50 If the engine is warm and fails to start open the throttle slightly and try to start the engine again If the engine still fails to start See page 87 Checks after starting engine Cooling water...

Page 85: ...y Consult your dealer if the cause for the low oil pressure alert cannot be found Check after engine warm up Shifting While the boat is tightly moored and without applying throttle confirm that the en...

Page 86: ...restart the engine and allow it to warm up To shift out of neutral 1 Pull the neutral interlock trigger up if equipped 1 Neutral interlock trigger 2 Move the remote control lever gear shift lever firm...

Page 87: ...ip is in the fully closed position To shift from in gear forward reverse to neutral 1 Close the throttle so that the engine slows to idle speed 2 After the engine is at idle speed in gear move the rem...

Page 88: ...boat swamping or damage to the boat could occur The boat is not equipped with a separate braking system Water resistance stop it after the throttle lever is moved back to idle The stopping distance v...

Page 89: ...f there is a fuel joint on the outboard motor 3 Tighten the air vent screw on the fuel tank cap if equipped 4 Remove the key if the boat will be left unattended TIP The engine can also be stopped by p...

Page 90: ...etermine the position of the bow of the boat in the water Correct trim angle will help improve performance and fuel economy while reducing strain on the engine Correct trim angle depends upon the comb...

Page 91: ...be changed approximately 4 degrees by shifting the trim rod one hole Adjusting boat trim When the boat is on plane a bow up attitude results in less drag greater stability and efficiency This is gene...

Page 92: ...board motor trim angle may have little effect on the trim of the boat when operating Tilting up and down If the engine will be stopped for some time or if the boat is moored in shallows the outboard m...

Page 93: ...g the procedure on page 39 Never tilt the outboard motor while the engine is running Severe damage from overheating can result Do not tilt up the engine by pushing the tiller handle if equipped becaus...

Page 94: ...t knob into the clamp bracket Or the tilt support bar will turn to the lock position automatically NOTICE Do not use the tilt support lever or knob when trailering the boat The outboard motor could sh...

Page 95: ...hallow water cruising system is being used Hitting an underwater obstacle could cause the outboard motor to lift out of the water resulting in loss of control Use extra care when operating in reverse...

Page 96: ...3 Slightly tilt the outboard motor up The tilt support bar will lock automatically supporting the outboard motor in a partially raise position This outboard motor has 2 positions for shallow water cru...

Page 97: ...dy or turbid cloudy water After operating in such water flush the cooling passages with fresh water to prevent corrosion Also rinse the outside of the outboard motor with fresh water Maintenance Trans...

Page 98: ...utboard motor Tighten the fuel tank cap and its air cent screw When the outboard motor is tilted prolonged time for mooring or trailering the boat disconnect the fuel line from the outboard motor Tigh...

Page 99: ...5 Loosen the clamp screw s 6 Hold the handgrips and steering brackets as shown in the illustration and lift up the outboard motor to dismount it from the boat 1 Steering bracket 2 Handgrip...

Page 100: ...have your outboard motor serviced by an authorized dealer prior to storage However you the owner with a minimum of tools can perform the following procedures NOTICE To prevent problems which can be ca...

Page 101: ...eller For further details see page 81 5 Position the outboard motor on a water tank For further details see page 29 6 Fill the tank with fresh water until the anti cavitation plate is immersed in wate...

Page 102: ...h cylinder Crank several times manually Replace the spark plug s 15 Drain the fuel from the fuel tank 16 Store the fuel tank in a dry well ventilated place not in direct sunlight Lubrication 1 Change...

Page 103: ...ecurely NOTICE Do not leave the garden hose connector loose on the bottom cowling fitting or let the hose hang free during normal operation Water will leak out of the connector instead of cooling the...

Page 104: ...rocedure have a dealer or other qualified mechanic do the work The procedures involve disassembling the motor and exposing dangerous parts To reduce the risk or injury from moving hot or electrical pa...

Page 105: ...warm up and cool down Frequent quick acceleration and deceleration Frequent shifting Frequently starting and stopping the engine s Operation that fluctuates often between light and heavy cargo loads O...

Page 106: ...e flushed with clean water after each use The symbol indicates the check ups which you may carry out yourself The symbol indicates work to be carried out by your dealer Item Actions Initial Every page...

Page 107: ...pump housing Replacement Propeller propeller nut cotter pin Inspection or replacement as necessary 80 Shift link shift cable Inspection adjustment or replacement as necessary Spark plug s Inspection...

Page 108: ...ry Fuel tank portable tank Inspection and cleaning as necessary 1 cylinder head thermostat cover 2 exhaust cover cooling water passage cover Rectifier Regulator cover Maintenance chart 2 Item Actions...

Page 109: ...Greasing Grease A water resistant grease Grease D corrosion resistant grease for propeller shall...

Page 110: ...the engine For example if the center electrode porcelain is very white this could indicate an intake air leak or carburetion problem in that cylinder Do not attempt to diagnose any problems yourself I...

Page 111: ...ap with a wire thickness gauge replace it if out of specification 1 Spark plug gap 2 Spark plug part number 3 Spark plug I D mark NGK Spark plug gap 0 8 0 9mm 0 031 0 035in 4 When fitting the plug wip...

Page 112: ...ve difficulty verifying the idle speed or the idle speed requires adjustment consult a dealer or other qualified mechanic Changing engine oil Avoid draining the engine oil immediately after stopping t...

Page 113: ...ing an oil changer skip steps 6 and 7 6 Prepare a suitable container that holds a larger amount than the engine oil capacity Remove the drain screw and gasket while holding the container under the dra...

Page 114: ...s possible 8 Add the correct amount of oil through the filler hole Put back the filler cap and the dipstick NOTICE Overfilling the oil could cause leakage or damage If the oil level is above the upper...

Page 115: ...tion with a problem could cause severe engine damage Consult your dealer if the problem cannot be located and corrected 14 Install the top cowling 15 Dispose of used oil according to local regulations...

Page 116: ...t off switch Turn off the battery out off switch if you boat has one Do not use your hand to hold the propeller when loosening or tightening the propeller nut Put a wood block between the anti cavitat...

Page 117: ...talling propeller NOTICE Make sure to use a new cotter pin and bend the ends over securely Otherwise the propeller could come off during operation and be lost 1 A corrosion resistant grease to the pro...

Page 118: ...ed to the transom or a stable stand You could be severely injured if the outboard motor falls on you Never get under the lower unit while it is tilted even when the tilt support lever or knob is locke...

Page 119: ...l after it has been drained If the gear oil is milky or contains water or large amount of metal particles the gear case may be damaged Have a dealer check and repair the outboard motor TIP For disposa...

Page 120: ...he fuel tank Remove the fuel tank from the boat before cleaning it Work only outdoors in an area with good ventilation Wipe up any spilled fuel immediately Reassemble the fuel tank carefully Improper...

Page 121: ...e TIP Inspect ground leads attached to external anodes on equipped models Consult a dealer for inspection and replacement of internal anodes attached to the power unit Checking battery for electric st...

Page 122: ...ctions can produce shorting or arcing and cause an explosion Connecting the battery Mount the battery holder securely in a dry well ventilated vibration free location in the boat Install a fully charg...

Page 123: ...he fuel compression or ignition systems can cause poor starting loss of power or other problem This section describes basic checks and possible remedies and covers all our outboard motors Therefore so...

Page 124: ...serviced by a dealer Q Are sparks plug s fouled or of incorrect type A Inspect spark plug s Clean or replace with recommended type Q Are spark plug cap s fitted incorrectly A Check and re fit cap s Q...

Page 125: ...an fresh fuel Q Is fuel filter clogged A Clean or replace filter Q Have ignition parts failed A Have serviced by a dealer Q Has alert system activated A Find and correct cause of alert Q Is spark plug...

Page 126: ...too high A Return to normal operating position Q Is carburetor clogged A Have serviced by a dealer Q Is fuel joint connection incorrect A Connect correctly Q Is throttle valve adjustment incorrect A H...

Page 127: ...p malfunctioned A Have serviced by a dealer Q Is load on boat improperly distributed A Distribute load to place boat on an even plane Q Is water pump or thermostat faulty A Have serviced by a dealer Q...

Page 128: ...l contaminated or stale A Fill tank with clean fresh fuel Q Is spark plug gap incorrect A Inspect and adjust as specified Q Is ignition wiring damaged or poorly connected A Check wires for wear or bre...

Page 129: ...drive belt broken A Have serviced by a dealer Q Is engine not responding properly to shift lever position A Have serviced by a dealer Engine vibrates excessively Q Is propeller damaged A Have propelle...

Page 130: ...e boat for damage 3 Whether damage is found or not return to the nearest harbor slowly and carefully 4 Have a dealer check the outboard motor before operating it again Replacing fuse If a fuse has blo...

Page 131: ...ioning Avoid accidentally pulling the cord during normal operation Loss of engine power means the loss of most steering control Also without engine power the boat could slow rapidly This could cause p...

Page 132: ...e starter if equipped 4 Remove the starter flywheel cover after removing the bolt s 5 Prepare the engine for starting For further information see page 42 Be sure that the gear shift is in neutral and...

Page 133: ...P If the engine does not start on the first try repeat the procedure If the engine fails to start after 4 or 5 tries open the throttle a small amount between 1 8 and 1 4 and try again Also if the engi...

Page 134: ...by removing its screw s 4 Prepare the engine for starting For further information see page 42 Be sure that the gear shift is in neutral and that the clip is attached to the engine shut off switch The...

Page 135: ...otch in the flywheel rotor and wind the rope 1 or 2 turn s around the flywheel clockwise 6 Pull the rope slowly until resistance is felt Give a strong pull straight out to crank and start the engine I...

Page 136: ...a throttle a same amount and try to start the engine again If the engine still fails to start see page 42 Slowly return the throttle grip to the fully closed position so that the engine does not stall...

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