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Agrimate AM-RTD-5D, User Manual

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Agrimate AM-RTD-5D User Manual Download Page 40

40

5. CRANKSHAFT FLYWHEEL ASSEMBLY-F

ENGINE DIAGRAM & SPARE PARTS OF AM-RTD-5D

Part No.

Description

AM-RTD-EF-1

Ball Bearing 6202/P5

AM-RTD-EF-2

Balancer Shaft

AM-RTD-EF-3

Key 5×7

AM-RTD-EF-4

Timing Gear Of Balance Shaft

AM-RTD-EF-8

Crankshaft Timing Gear

AM-RTD-EF-10

Crank Shaft

Crank Shaft

Crank Shaft

AM-RTD-EF-11

Steel Ball

Part No.

Description

AM-RTD-EF-12

Key 5×12

AM-RTD-EF-13

Drive Gear Of Balance Shsft

AM-RTD-EF-14

Flywheel Ring Geat

AM-RTD-EF-15

Fly Wheel

AM-RTD-EF-16

Fly Wheel Nut Washer

AM-RTD-EF-17

Fly Wheel Nut

AM-RTD-EF-18

Starter Pulley 

AM-RTD-EF-19

Bolt M6*12

Summary of Contents for AM-RTD-5D

Page 1: ... THIS MACHINE PLEASE READ THESE INSTRUCTIONS CAREFULLY AGRIMATE ROTARY TILLER AM RTD 5D ROTARY WEEDER POWER WEEDER CULTIVATOR DISCLAIMER DUE TO CONSTANT UPGRADATION FEATURES AND SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE ...

Page 2: ...on to statements preceded by the following word SAFETY INFORMATION Danger Indicates a possibility of severe personal injury or death if instruction are not followed Warning Indicates a possibility of equipment damage or personal death if instruction are not followed Damage prevention You can see other important information are marked with NOTICE It means that if not work upon the instructions it m...

Page 3: ...der Power Weeder Cultivator 1 Training a Carefully read this manual fully know all the controlling functions and the proper operation learn how to quickly stop and separate the tiller b Children are not allowed to use tiller And adults who don t learn this manual are also not allowed to use this manual c Keep working area without other people especially children and pets 2 Preparation a Check work...

Page 4: ...rk tiller indoor because exhaust is poisonous j Do not work when there isn t proper equipment k Keep away from children and pets l Do not let tiller over load because of deep tilling depth and fast speed m Do not let tiller run on the slip road Be careful when reverse n Do not let looker on come near the tiller o Only these additional equipment allowed by manufacture can be used p Do not use tille...

Page 5: ... of Fuel tank 2 5L Valve OHV Bore Stroke 73 59mm Displacement 245CC Rated Power 5HP 3600rpm Max speed at no load High Idling Speed 3750rpm Low idling speed 1400rpm Speed at maximum torque 2880rpm Air Cleaner Oil bath type Engine Weight 32Kg TRANSMISSION SPECIFICATION Weeding Width 1050mm 42 Weeding depth 150 300mm 6 12 Gear Shifting 2 Forward 1Reverse Grade of oil SAE 80W 90 Gear Box Oil capacity ...

Page 6: ...6 General chart 1 Resistance rod 2 Gear box 3 Tow bar 4 Dust fender 5 Wheel 6 Walking case 7 Engine 8 Handle bar ...

Page 7: ...embly 1 Assembling after packing 1 1 Fixed machine put wheels on both side of machines and use pin to fix wheels 1 2 Handle assembling Match gear plate on handle with gear plate on handle seat and then adjust straight position of handle and then use long bolt spring washer and locked grip to lock handle Then use cable clip to hold clutch cable reverse gear cable and throttle cable on handle Thrott...

Page 8: ...it tightly Loose clutch handle until spring in clutch can return handle and then locked nut 1 Loose locked nut 2 Deasil turn bolt into shortest 3 Put cable head into clutch cable seat of transmission box and make sure that cable head is in the big hole 4 Anticlockwise turn reverse fork axle and put cable through narrow slot and make sure head into big hole of seat 5 Turn off Bolt and hold it tight...

Page 9: ... and gasoline engine 20 25 Flange and transmission box 35 40 Transmission reverse axle locked bolt 26 40 Engine support frame and walking case locked bolt 35 40 Walking case end cover locked bolt 10 6 15 Walking case and tow bar locked bolt 50 60 Transmission box and walking case connection bolt 35 40 Tow bar 45 60 Engine bottom seat locked bolt 35 40 Handle bar fixed bolt 35 40 ...

Page 10: ...smission box filling hole And insert oil ruler to check oil level If oil level is between up limit and low limit turn off oil ruler Drawing 5 3 Add oil to air cleaner 4 According to working condition choose different oil Drawing 6 NOTE Gear shift rod must be at natural place Up limit Low limit Drawing 8 2 Start Start engine according to introduction of engine operation Engine should work at idling...

Page 11: ... work hold flameout switch Turn lock clip back And hold on clutch rod can change gear Then hold on flameout switch and release clutch rod can do tilling work 3 1 3 When meet emergency situation release flameout switch engine will stop WARNING When tilling or walking can t turn lock clip as Drawing A show 3 2 Slow gear 3 2 1 Left hand hold on clutch rod and meanwhile press down flameout switch to d...

Page 12: ...lerograph to smaller but engine not stop the speed is about 2000r min This will be more safe 3 4 4 When no need reverse left hand hold on clutch and right handle release reverse handle 3 5 When tiller is walking don t shift gear First turn accelerograph to smaller and then release clutch until tiller stop walking the shift gear 3 6 Turning Turning handle to left or right can turn tiller NOTE When ...

Page 13: ...fore the engine gets hot Avoid running with high speed and full load or low speed and no load 3 AVOID RUNNING WITH OVER LOAD During break in period the engine can t run with full load but can run with 3000rpm and 50 load 4 CHANGE ENGINE OIL REGULARLY After working for 20hrs change the oil when engine is still warm otherwise it will be difficult to drain the residual oil in the engine IX Oil Bath T...

Page 14: ...he exhaust is normal iii Whether the engine gives out white or black smoke continuously If any of the above phenomena is detected stop the engine immediately and contact the nearby dealer X Methods of Starting the Agricultural Mini tiller a Starting by Hand Open fuel switch Put engine speed lever in the start position LockAuto cut off switch Hold recoil starter handle Pull the starting handle slow...

Page 15: ...tiller Must stop engine before refueling and refuel in good ventilation place Must clean and spilled or over flown fuel of the Agricultrual Mini tiller Let Agricultural Mini tiller cool down before storing indoors Don t s Don t overflow the fuel but also never let fuel tank run out empty Don t use adulterated fuel Don t smoke or allow flame or spark where Agricultural Mini tiller is refueled or wh...

Page 16: ... Mini tiller other than Company s recommendation 1 3 Slightly turn oil control rod to right 1 Oil control rod 1 4 Turn flameout switch to the place as drawing show and use locked clip to fix flameout switch 1 5 Slightly pull recoil starter grip until feel resistance and then put it fast ...

Page 17: ... CHOKE LEVER 1 7 Adjust rotary speed of engine through the throttle switch or throttle handle 2 Stop engine In urgent situation turn off engine switch flameout switch to stop Usually stop engine as following way 2 1 Turn throttle switch to smallest or turn choke lever to most right 2 2 Turn flameout switch to the position as drawing show 2 3 Turn fuel valve to OFF 1 Fuel valve 2 OFF ...

Page 18: ... unqualified spare parts may damage engine MAINTENANCE SCHEDULE PERIOD ITEM Everyday The 1st month or 20 hrs Every 3 months or 50hrs Every 6 months or 100hrs Every year or 300hrs Oil Check amount O Replace O O Air cleaner element Check O Clean O 1 Fuel strainer cup Clean O Spark plug Clean Readjust clearance O Valve clearance Check Adjust O Gear box oil Check amount O Oil box drainer Clean O 2 Clu...

Page 19: ...egularly to prevent carburetor malfunction Check and clean it more often if tiller works in heavy dirt area WARNING Never use gasoline or low flash point solvent to clean air cleaner element Or it may burnt or explode NOTICE Never run engine without air cleaner Impurity will directly come into engine and speed up wearing 1 Take off butterfly nut and plate and then take out element 2 Wash element i...

Page 20: ...This will eliminate several potential hazards Carbon monoxide poisoning from engine exhaust Be sure there is adequate ventilation whenever you operate the engine Never operate the engine in a closed building Let the engine and exhaust system cool before touching Do not run the engine unless instructed to do so 2 3 Read the instructions before you begin and make sure you have tile tools and skills ...

Page 21: ...alf year or 100 hours Every year or 300 hours Use the time come first Drive belt tension Check Change Engine oil Check level Change Air filter Check Clean 1 1 Replace Tiller transmission oil Check Replace Tire pressure Check Tine shaft Clean Wheel axle shaft Lubricate 1 Service more frequently when used in dusty area ...

Page 22: ...torage Follow tile steps below to prepare your tiller for storage Read your engine manual for detailed instructions on preparing the engine for storage 1 Protect wheels mid axles from ram Loosen locking bolt inside wheel Slide wheel toward machine Coat the axles lightly with axle grease Move wheel back into position and lock jam nut Back off Iocked bolt 1 l6 turn and lock jam nut 2 Drain fuel syst...

Page 23: ...If there is any possibility of unauthorized use or tampering remove the spark plug and store it in a safe place before storing the rototiller unit away Be sure to plug the spark plug hole Io prevent foreign material from entering 3 Adjusting Drawing 8 Drawing 9 ...

Page 24: ...3 should add adjusting gasket between bearing and gear II to make sure clearance between 0 5 010 1 2 Umbrella gear clearance in walking case Drawing 9 1 2 1 When vice gear side clearance Δ 0 05 should add adjusting gasket I 0 2 0 3 to make clearance bigger and change steel gasket II and to make sure gear II clearance 0 05 0 15 1 2 2 When vice gear side clearance Δ 0 3 should reduce adjusting gaske...

Page 25: ...an t engage very well then need adjust clutch cable according to SECTION THREE NOTE 3 1 Hold and loose clutch rod two or three times if find tiller still can t engage very well Adjust the clutch cable 3 2 If adjust many times still can t solved problem must be clutch worn out too much Then need take machine to service center to replace clutch assy or clutch fork 3 3 Don t disassemble clutch by you...

Page 26: ...ngine and start engine to see if any spark in spark plug clearance 1 6 4 If no spark please change a new spark plug 1 6 5 If have spark please put it back and start engine again 2 Clutch has problem NOTE Don t disassemble clutch complete if has problem as please contact with seller Problem Reason Solution Can t clutch Clutch rod broken Change or repair Clutch cable broken Change Fork or gasket wor...

Page 27: ...t or change Reverse axle loose Tight bolt at back of reverse axle Reverse fork block Clean until it turn well Reverse gear don t return Reverse axle loose and cause gear block Tight bolt at back of reverse axle Spring on reverse axle can t work Change Reverse axle bend Change Reverse axle loosen Bolt at back of reverse axle loosen Tight Reverse axle and gear box not fixed well Change Gears has big...

Page 28: ...is too small Adjust Transmission box connecting place leak oil Connection bolts loosen Tight Oil leak out Gasket broken Change Output shaft sleeve outside leak oil Oil seal broken Change Output shaft sleeve inner hole leak oil Sleeve broken Change Drain hole leak oil O ring broken Change Plug loosen Tight Case leak oil Case has some small hidden hole Welding or paint Gear shift axle leak oil O rin...

Page 29: ...e assy 5 Throttle cable Handle frame assy 6 Throttle switch Handle frame assy 7 Oil plug Gear box assy 8 Oil seal 30 42 7 Transmission box assy 9 Rubber handlebar Handle frame assy 10 Engine vulnerable parts Refer to engine manual and catalogue 5 Other problem Problem Reason Solution Blades broken Hit stone or something hard Change Cable broken Worn out Change ...

Page 30: ...30 SHIFT GEARS DIAGRAM A TRANSMISSION DIAGRAM SPARE PARTS OF AM RTD 5D ...

Page 31: ...8 25 AM RTD TA 31 Stud M10 36 AM RTD TA 32 Taper ball bearing 30203 Part No Description AM RTD TA 33 Double gear countershaft AM RTD TA 34 KeyA6 6 20 AM RTD TA 35 Countershaft AM RTD TA 36 Bearing 6007 AM RTD TA 37 Cover clutch AM RTD TA 38 Axletree 6204 AM RTD TA 39 Clutch washer AM RTD TA 40 Core comp clutch AM RTD TA 41 Principal axes AM RTD TA 42 Iniative gear AM RTD TA 43 Steel ball Sφ6 35 AM...

Page 32: ...D TB 6 Walking case AM RTD TB 7 Oil Seal 30 42 7 AM RTD TB 8 O ring10 2 65 AM RTD TB 9 Bearing 6205 AM RTD TB 10 Taper ball bearing30204 Part No Description AM RTD TB 11 Umbrella gear axes AM RTD TB 12 Bearing 6206 AM RTD TB 13 Cover output axes AM RTD TB 14 Flange output axes AM RTD TB 15 Walking umbrella gear AM RTD TB 16 Side cover gasket δ 0 2 δ0 5 AM RTD TB 17 Side cover AM RTD TB 18 Washer 8...

Page 33: ...o Description AM RTD TC 1 Main tube AM RTD TC 2 Blade R AM RTD TC 3 Blade L AM RTD TC 4 Bolt M8 35 AM RTD TC 5 Spring Washer 8 AM RTD TC 6 Washer 8 Part No Description AM RTD TC 7 Counter tube AM RTD TC 8 Bolt M10 35 AM RTD TC 9 Spring Washer10 AM RTD TC 10 Washer10 AM RTD TC 11 Nut M10 ...

Page 34: ...SPARE PARTS OF AM RTD 5D Part No Description AM RTD TD 1 Nut M10 AM RTD TD 2 Wheel axle AM RTD TD 3 Spring Washer10 AM RTD TD 4 Washer10 AM RTD TD 5 Spoke R AM RTD TD 6 Inner tube AM RTD TD 7 Outer rubber tyer3 50 6 AM RTD TD 8 Spoke L AM RTD TD 9 Bolt M10 30 ...

Page 35: ... 15 Pin with ring AM RTD TE 16 Pin8 40 AM RTD TE 17 Connection frame AM RTD TE 18 Resistance rod AM RTD TE 19 Clipφ2 AM RTD TE 20 Bolt M6 16 Part No Description AM RTD TE 21 Nut M6 AM RTD TE 22 Spring Washer6 AM RTD TE 23 Washer6 AM RTD TE 24 Dust cover L AM RTD TE 25 Spring Washer8 AM RTD TE 26 Washer8 AM RTD TE 27 Nut M8 AM RTD TE 28 Spring Washer10 AM RTD TE 29 Washer10 AM RTD TE 30 Nut M10 AM ...

Page 36: ...36 1 CRANKCASE ASSEMBLY A ENGINE DIAGRAM SPARE PARTS OF AM RTD 5D ...

Page 37: ...EA 17 Spring Washer 6 AM RTD EA 19 Ball Bearing 6305 P5 AM RTD EA 20 Needle Bearing HM1512 AM RTD EA 21 Retainer AM RTD EA 22 Bolt M8 16 AM RTD EA 24 Govemor Part No Description AM RTD EA 27 Bolt M6 12 AM RTD EA 28 Cylinder Head Stud M8 79 AM RTD EA 29 Cylinder Head Stud M8 88 AM RTD EA 30 Washer AM RTD EA 31 Cylinder Head Nut short AM RTD EA 32 Cylinder Head Nut Long AM RTD EA 33 Cylinder Head Sh...

Page 38: ... RTD EB 8 Silencer Gasket AM RTD EB 9 Stud AM6 72 AM RTD EB 11 Pin 4 8 AM RTD EB 12 Valve Spring Washer AM RTD EB 13 Valve Conduit Oil Seal Part No Description AM RTD EB 14 Spring Retainer AM RTD EB 15 Rock Arm Assy AM RTD EB 16 Cotter AM RTD EB 17 Valve Adjusting Plate AM RTD EB 18 Arm Assy AM RTD EB 21 Bolt M8 45 AM RTD EB 24 Nut M6 AM RTD EB 25 Nozzle Retainer AM RTD EB 26 Spacer Washer AM RTD ...

Page 39: ...S OF AM RTD 5D Part No Description AM RTD ED 1 Ring Set AM RTD ED 2 Piston AM RTD ED 3 Piston Pin AM RTD ED 4 Washer 21 AM RTD ED 5 Connecting Rod Assy AM RTD ED 6 Crank Pin Bearing Part No Description AM RTD EC 1 Bolt M6 55 AM RTD EC 2 Bonner Gasket AM RTD EC 3 Bonnet Assy 1 2 3 5 6 4 ...

Page 40: ... Timing Gear Of Balance Shaft AM RTD EF 8 Crankshaft Timing Gear AM RTD EF 10 Crank Shaft Crank Shaft Crank Shaft AM RTD EF 11 Steel Ball Part No Description AM RTD EF 12 Key 5 12 AM RTD EF 13 Drive Gear Of Balance Shsft AM RTD EF 14 Flywheel Ring Geat AM RTD EF 15 Fly Wheel AM RTD EF 16 Fly Wheel Nut Washer AM RTD EF 17 Fly Wheel Nut AM RTD EF 18 Starter Pulley AM RTD EF 19 Bolt M6 12 ...

Page 41: ... 1 Valve Rod Assy AM RTD EG 2 Valve Tappet AM RTD EG 3 Camshaft Timing Gear AM RTD EG 4 Key 5 14 AM RTD EG 5 Camshaft AM RTD EG 5 1 Camshaft Part No Description AM RTD EH 1 Shock Absorber Seat AM RTD EH 2 Fan Case Welded Assy AM RTD EH 3 Shock Absorber AM RTD EH 4 Collar10 10 AM RTD EH 5 Washer 6 AM RTD EH 6 Bolt M6 25 ...

Page 42: ...t M6 14 Part No Description AM RTD EL 1 Bolt M6 12 AM RTD EL 2 Oil Pump Cover AM RTD EL 3 O Ring 34 8 1 8 AM RTD EL 4 Pin 3 16 AM RTD EL 5 Oil Pump Assy AM RTD EL 6 Oil Pump Gear AM RTD EL 9 O Ring 242 4 AM RTD EL 10 Oil Filter Assy AM RTD EL 11 Bolt M6 14 Part No Description AM RTD EK 1 Fly Wheel Alternator AM RTD EK 1 1 Starter Seat Cover AM RTD EK 2 Bolt M10 35 AM RTD EK 2 2 Bolt M10 20 AM RTD ...

Page 43: ...RTD EM 2 Upper Stay Bolt AM RTD EM 3 Washer 8 AM RTD EM 4 Upper Stay AM RTD EM 5 Fuel Tank Damper AM RTD EM 6 Fuel Return Pipe Assy AM RTD EM 8 Fuel Tank Plug Seat AM RTD EM 9 Fuel Tank Plug AM RTD EM 10 Lower Stay Assy AM RTD EM 11 Bolt M6 14 AM RTD EM 12 Nut 6 AM RTD EM 13 Fuel Tank Gock Assy AM RTD EM 14 O Ring 13 2 1 8 AM RTD EM 15 Fuel Pipe Assy AM RTD EM 17 Fuel Filter Gasket AM RTD EM 18 Fu...

Page 44: ...P 2 Lever Fork AM RTD EP 3 Oil Seal 8 14 4 AM RTD EP 4 Lever Washer AM RTD EP 5 Return Spring AM RTD EP 6 Governor Spring AM RTD EP 7 Fine Spring AM RTD EP 8 Control Lever Assy AM RTD EP 8 1 Control Lever Assy AM RTD EP 9 Nut M6 12 AM RTD EP 10 Nut M6 25 13 CONTROL AND MANIPULATION COMBINATION P ...

Page 45: ...NTAKE SYSTEM PURE POWER Q Part No Description AM RTD ER 1 Intake Pipe Integration AM RTD ER 2 Nut M6 12 AM RTD ER 3 Air Cleaner Gasket AM RTD ER 5 Air Filter Connecting Disc Part No Description AM RTD EQ 8 Element Shock Absorber AM RTD EQ 9 Shock Absorber Washer 1 AM RTD EQ 10 Case Ring AM RTD EQ 11 Cover Assy AM RTD EQ 12 Case Shock Absorber AM RTD EQ 13 Nut M6 Part No Description AM RTD ER 6 Tog...

Page 46: ...S 4 Mandril AM RTD ES 5 Intermediate Block AM RTD ES 6 Locating Pin AM RTD ES 7 Nozzle Part No Description AM RTD ET 1 Fuel Delvery Valve Forcing Holder AM RTD ET 2 Fuei Delhrery Valve Spring AM RTD ET 3 Fuel Oelivery Vahre Sheet Gasket Part No Description AM RTD ET 4 Fuel Delivery Valve Core AM RTD ET 5 Fuel Delivery Valve Seat AM RTD ET 6 Fuel Pipe Weldment Assy AM RTD ET 7 O Ring AM RTD ET 8 Fi...

Page 47: ... 1 Nut M8 AM RTD EU 2 Friction Reel AM RTD EU 3 Friction Plate AM RTD EU 4 Spring Cover AM RTD EU 5 Ratchet AM RTD EU 6 Return Spring Part No Description AM RTD EU 7 Starter Reel AM RTD EU 8 Spiral Spring AM RTD EU 9 Outer Case Assy AM RTD EU 10 Bolt M6 X8 AM RTD EU 11 Starter Rope AM RTD EU 12 Starter Handle Part No Description AM RTD ET 14 Steel Clip AM RTD ET 15 Pin3x8 AM RTD ET 16 Support AM R...

Page 48: ... should be cleaned then use closed packaging packaging should be firm Store the machine in dry place For transportation safety The machine should comply with ISTA Meaning of crossed out wheeled dustbin Do not dispose of electrical machines as unsorted municipal waste use separate collection facilities If electrical machines are disposed of in landfills or dumps hazardous substances can leak into t...

Page 49: ...the terms and conditions of Warranty as in the Warranty Card Date Purchaser s Name Address Product Name Product Serial No Invoice DN No Date of Delivery Dealer s Office Seal Dealer Sign Customer Sign I We accept the terms and conditions of Warranty as in the Warranty Card CUSTOMER COPY DEALER S COPY COMPANY COPY Warranty Card Warranty Card Warranty Card AM RTD 5D AM RTD 5D AM RTD 5D AGRIMATE ROTAR...

Page 50: ...ile using the pressure washers to draw water which is contaminated with dust solvents eg paint thinners gasoline oil etc vii Repair done by unauthorized service people viii Those parts subject to wear tear due to normal operations and plastic parts rubber items etc ix Loose connections faulty electrical fixtures fluctuations in power supply 4 Should any failure occur during or after the warranty p...

Page 51: ... Coupon ISO 9001 2015 CERTIFIED COMPANY FREE SERVICE COUPON 90 Days 200 hrs Which ever is earlier Customer Signature Conditions Operations listed have been performed to my entire satisfaction without any labour charges Only consumables were charged agriculture I horticulture I sericulture I plantations I forestry I garden I health care WARRANTY AND FREE SERVICE COUPON WARRANTY AND FREE SERVICE COU...

Page 52: ...52 Small Maintenance Big Savings Small Maintenance Big Savings Small Maintenance Big Savings ...

Page 53: ... not be allowed to handle these equipments Always use genuine spares and accessories in repairs and usage to derive maximum life of the equipments Always keep the equipments in good working condition to minimize loss of output as well as to reduce the pollution and save the environment Do not use the machine within range of persons unless they wear protective clothing Do not operate the machine wh...

Page 54: ...15 CERTIFIED COMPANY Agrimate Army For Pest Control ANY WHERE ANY TIME ANY CROP RATNAGIRI IMPEX PVT LTD Annapurna House 1 1G 7th Cross New Guddadahalli Mysore Road Bangalore 560 026 Customer Care 1800 425 3036 Email info ratnagiriimpex com ...

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