Agilent Technologies 5DX II Series Installation Manual Download Page 31

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Installation - 17

Ins

lla

13.

Electronics bay Cabling

— The cable routing

should be decided on site by the customer: You may
want to remove the rear door and side panels of the
electronics bay for easy access to all cabling.

Route the monitor, keyboard and operator console
cabling toward the mobile workstation table. See

Figure 8

Route and connect the main cable harness:

Begin by feeding the main harness into the bottom

of the electronics bay as shown in

Figure 8

ii.

Within the electronics bay, the Main Cable

Harness should be routed from the access port to
either side of the bay and to the specific device.

iii.

Connect all interface cables to the electronic

subassemblies. All cable connections are labeled
by

numbers (Pxxxx) which correspond to

respective connector

numbers (Jxxxx) on the

subassemblies.

Summary of Contents for 5DX II Series

Page 2: ...stem see the Safety Summary in the Agilent 5DX Series II Service Guide Figure T 3 Emergency Stop Button Locations WARNING 120 Volt AC Power Connections are for Agilent Installed Accessories ONLY Do not use these connections as utility outlets Improper handling of these connections can result in electrical shock Emergency Stop Release Keys Emergency Stop Button Locking Switch Emergency Stop Button ...

Page 3: ...lation 1 System Arrival Inspection and Placement 3 System Hardware Installation 9 System Performance Verification Procedure 24 Power Checks 24 System Startup 27 Panel Handling 30 Wiring Configuration 45 200 240 Volt 1 Phase Earthed 50 200 240 Volt 1 Phase Non Earthed 52 200 240 Volt 3 Phase Delta with Phase Junction Earthed 54 200 220 Volt 3 Phase Wye or Delta 56 380 415 Volt 3 Phase Wye with Neut...

Page 4: ... iv ...

Page 5: ...dobe Systems Incorporated which may be registered in certain jurisdictions Microsoft is a U S registered trademark of Microsoft Corp Windows and MS Windows are U S registered trademarks of Microsoft Corp Copyright Agilent Technologies 1998 All Rights Reserved Printed in USA E7200 90034 Printed April 1998 Manual Printing History And System Software Revisions This page lists this manual s printing h...

Page 6: ...elays Agilent installation more than 30 days after delivery warranty begins on the 31st day from delivery 6 Warranty does not apply to defects resulting from a improper or inadequate maintenance or calibration b software interfacing parts or supplies not supplied by Agilent c unauthorized modification or misuse d operation outside of the published environmental specifications for the product or e ...

Page 7: ...ions regarding Agilent service travel areas and initial installation point described above LIMITATION OF REMEDIES AND LIABILITY A Agilent will not be liable for performance delays or for non performance due to causes beyond its reasonable control B Products not specifically designed manufactured or intended for sale as parts components or assemblies for planning construction maintenance or direct ...

Page 8: ... the X ray Tube is removed when any access panel is opened When the Agilent 5DX System is installed at the customer s site the equipment is surveyed by trained service people A full radiation safety survey is performed and a report generated The survey is made using a Geiger Mueller and a health physics ion chamber according to procedures on record with the CDRH The end user is responsible for reg...

Page 9: ...Indicates that the user must refer to the manual for specific WARNING or CAUTION information to avoid personal injury or damage to the product Alternating current ac Indicates the field wiring terminal that must be connected to earth ground before operating the equipment protects against electrical shock in case of fault Direct current dc Frame or chassis ground terminal typically connects to the ...

Page 10: ... the removal of covers or shields are for use by service trained personnel only Under certain conditions dangerous voltages may exist even with the equipment switched off To avoid dangerous electrical shock DO NOT perform procedures involving cover or shield removal unless you are qualified to do so DO NOT operate damaged equipment Whenever it is possible that the safety protection features built ...

Page 11: ... 1991 IEC 801 2 1991 EN50082 1 1992 IEC 801 3 1984 EN50082 1 1992 IEC 801 4 1988 EN50082 1 1992 A Technical Report Certificate has been issued in accordance with Part V Reg 50 of the UK Regulations SI 1992 No 2372 by a UK appointed Competent Body namely Interference Technology International Limited 41 42 Shrivenham Hundred Business Park Shrivenham Swindon Wilts SN6 8TZ England UK Certificate Numbe...

Page 12: ...site calculations To obtain the necessary attenuation at the Customer s site perform these calculations if the calculated site attenuation A is less than 10 dB contact the Technical Regulatory Support Engineer TRSE in your country 1 The attenuation of a concrete wall W without any openings 10 dB 2 The distance D the distance from the equipment to the exterior wall plus 30 meters increases the atte...

Page 13: ...p Button will lock in the power off position and remain in the locked position until released with the Emergency Stop release key See the Power Subsystem chapter of the Agilent 5DX Series II Service Guide for a step by step procedure for restoring system power after an Emergency Stop procedure has been performed Caution The Emergency Stop Buttons are intended for use in emergency situations only a...

Page 14: ......

Page 15: ...ystem Components and Software have been delivered and an acceptable site has been chosen for installation All utilities air electric etc are ready for the installation and are at the site of installation as specified in the Site Preparation Manual Special Notes CE must be present for crate unloading system movement system uncrating and system placement whenever possible ATTENTION Static sensitive ...

Page 16: ...rivers etc 1 Confirmation and Adjustment Board 1 E7200 66527 Level 1 25cm 10 inch min ESD Grounding Equipment 1 2 wrist strap heel straps Pallet Jack and hydraulic lift Torx Screwdrivers 10 15 20 25 sizes Safety Allen Wrenches 8710 2683 or 8710 2693 Extra Bay Retainer Clips pkg 0590 1366 Multimeter Radiation meters 1 Victoreen 440 RF D Victoreen 290 GM etc ...

Page 17: ... Inspection and Placement Figure 1 5DX System Delivery This photograph shows the 5DX as it comes off the truck on its special pallet Make sure the moving equipment is of sufficient size and capability see the Site Preparation Manual E7200 90035 ...

Page 18: ...ces throughout the course of movement The main unit will be on a pallet 165 centimeters wide by 226 centimeters long 65 x 89 inches This pallet will require a fork lift with tines at least 183 centimeters long 72 inches and capable of lifting 3630 kilograms 8003 pounds The main unit on its pallet will be 244 centimeters 96 inches high It may be desirable to remove the 5DX from its pallet in the re...

Page 19: ... 74 in Height Max 238 cm 93 5 in Main Unit NOTE The main unit while on its pallet is 2 44m or 96 inches high This plus required forklift lifting distance should be noted for movement to the install location Width Max 257 cm 101 in Height 192 cm 75 5 in Electronics Bay with status beacon ...

Page 20: ...ion whenever possible prior to further unpacking or movement 3 Unpacking Remove the protective shrink wrap and bubble pack from the main unit To remove the 5DX from its pallet remove the four 15 16 nuts from the 5DX Using acceptable lifting equipment raise the 5DX from its pallet 4 Uncrating It may be desirable to move the loader crate and accessories crate or pallet to the installation area befor...

Page 21: ...ns or dents Record any damage on the waybill Advise the carrier and contact SPT Manufacturing immediately 9 Move 5DX To Install Site When the system has been delivered to the install area move it to the desired placement location Position the system according to the customer s requirements then install the stabilizer pads with spacers for the estimated height requirement Table 3 The pads and space...

Page 22: ...up ADVICE If the 5DX system is to be integrated into a production line you may wish to level and adjust height at the same time after the loaders are installed Floor Level Height of Loader Belt top Above Spacers Fixed Loader Rail Adjusting Loader Rail Spacers Foot with threaded shaft C spacer A spacer B spacer CHECK THE HEIGHT OF BOTH RAILS OF BOTH LOADERS Floor ...

Page 23: ... the main unit and subsystems such as electronics bay user interface and monitor See Figure 5 with your customer Begin assembly of the 5DX system using the following procedure NOTE The forklift will be needed to unpack and install the loaders make sure that it and its operator remain present Configuration Assembly Setup Minimum Height Adjustment Maximum Height Adjustment 1 Spacer A C inches 89 00 ...

Page 24: ...bile workstation table would be positioned in an alternate location for right to left pass through They can be positioned in various locations based on customer needs front of movement 183 cm or 6 feet of movement is ideal A standard power outlet should also be installed for a printer or other accessories 257 cm 101inches 191 cm 267 cm The mobile workstation table would normally be positioned here...

Page 25: ...e bottom R or L and the bags with the hardware are also marked On the left side of the unit the stage needs to be moved to line up the guide holes with the screw holes at the back of the loader shelf Mount the Loader Shelves to the 5DX Main Cabinet using four bolts The two shoulder bolts 3030 1071 are used in the two outer holes for the inner holes use the standard bolts 3030 1083 Secure the bolts...

Page 26: ...T LIFT THE LOADER BY YOURSELF Observe all lifting procedures and safety precautions Obtain assistance or proper equipment for elevating the loaders onto the installed shelves 3 SMEMA Connector Mounting Mount the SMEMA connectors Figure 7 to the rear side of the loader mount using two hex bolts 3030 0869 and washers 3050 1909 with a 5 32 hex wrench These bolts are in the mounting holes of the loade...

Page 27: ...n a platform inside the loader crate Remove the loader platform with a forklift The platform with loaders do not allow much vertical movement within the crate so care should be used Move the loader platform as close to the main unit as possible It is desirable to use the fork lift to move the platform to each side of the main unit while moving the loaders onto the loader shelf CAUTION If the loade...

Page 28: ...crews 2940 0304 and washers 3050 1909 using the special tool provided 8710 2683 or 8710 2693 The tools have two part numbers The one used depends on which type of screws and tools are shipped The different screws will have the same part number IMPORTANT The Lead Panels are interchangeable You must be certain that the lead panels are positioned tightly against the outer cabinet wall to prevent radi...

Page 29: ...rsons to safely handle the installation Care must be taken when positioning the loaders to avoid damaging the interlock switches b Using at least two persons proper equipment and safety procedures Slide each loader onto the loader shelf and secure with the appropriate fasteners 3030 1083 washers 3030 1114 and 3050 1231 screws using a 3 16 hex wrench NOTE There is a right and a left loader The prot...

Page 30: ...ie wraps securing the individual bay subassemblies Remove the light stack and install on top of the bay with the 4 40 screws provided This will require removal of the top of the electronics bay You may want to remove the doors and side panels at this time as well 12 Electronics Bay Subassemblies PCBs Inspect the condition of electronics subassemblies and reset circuit boards if needed a Put on you...

Page 31: ...station table See Figure 8 b Route and connect the main cable harness i Begin by feeding the main harness into the bottom of the electronics bay as shown in Figure 8 ii Within the electronics bay the Main Cable Harness should be routed from the access port to either side of the bay and to the specific device iii Connect all interface cables to the electronic subassemblies All cable connections are...

Page 32: ...le cable clamp to make cable routing easier It is best to remove the whole panel to route the cables initially Cables from the main unit and from the electronics bay are labeled The labels indicate where each cable should be routed Cables from the main unit show which connection is to be made at the electronics bay Cables from the electronics bay are labeled for their routing to the workstation ta...

Page 33: ...615A POWER SUPPLY X RAY TOWER E7200 61444 P24013 PDU CABLE EPO SWITCH E7200 61447 P24012 PDU CABLE EPO SWITCH E7200 61601 P19011 MOTION CONTROL STAGE E7200 61602 P19000 MOTION CONTROL STAGE E7200 61603 P19001 MOTION CONTROL STAGE E7200 61605 P19002 MOTION CONTROL STAGE E7200 61606 P19003 MOTION CONTROL STAGE E7200 61607 P19004 MOTION CONTROL STAGE E7200 61609 P19005 MOTION CONTROL STAGE E7200 6161...

Page 34: ...ut line E7200 61700 P05040 COMPUTER CABLE CAMERA E7200 61701 P03018 X RAY SCAN CONTR X RAY TOWER E7200 61717 P05034 EXPANSION BOX REAR LASER E7200 61717 P05034 EXPANSION BOX FRONT LASER E7200 61717 P05034 EXPANSION BOX XRAY TOWER E7200 61733 CAMERA SERIAL COM2 E7200 61738 COM2 DIGITAL CAMERA E7200 61734 P05048 COMPUTER DIGITAL CAMERA E7200 61735 P05049 MOTION CONTROL VIEW CAMERA E7200 61764 LD RMT...

Page 35: ...t fits into a beveled area on top of the tower 19 Install Camera Power Supply Install the SMD camera power supply under the 5DX a Remove the 3 8 in nuts and washers b Install the supply and replace the nuts and washers and tighten c Connect the frame grabber cable E7200 61734 trigger cable E7200 61733 and shutter cable E7200 61736 Be careful with the frame grabber cable because the pins are fragil...

Page 36: ...imum flexibility extend this to 2 meters Cables must be the stranded type not solid Follow local code if it supersedes these instructions A breaker panel near the 5DX installation area should be used to allow complete power down in case of an emergency Figure 9 Location of AC Mains Connection a Access the cover for the power distribution unit PDU It s inside the rear door of the electronics bay b ...

Page 37: ... numbered The following components plug into the respective auxiliary outlets as follows Outlet 1 Motion Driver Assembly Outlet 2 Low Voltage Assembly Outlet 3 Electronics Bay Fans Outlet 4 X ray Scan Controller Outlet 5 E3615A Power Supply Outlet 6 Front Laser Outlet 7 Isolation Transformer Outlet 8 Rear Laser 15A 15A 15A 15A 1 2 3 4 5 6 7 8 AUXILLARY OUT WARNING AVERTISSEMENT xxxxxxxxxxxxxxxxxxx...

Page 38: ...asure to check that everything is correct before full power is applied to all assemblies a Turn the power ON using the switch on the rear of the PDU TABLE 5 Assembly Part Numbers Description Part Number POWER DISTRIBUTION UNIT E1135 80020 VACION PUMP POWER SUPPLY E7200 67918 FRONT LASER E7200 67952 ISOLATION TRANSFORMER E7200 67991 REAR LASER E7200 68034 MOTION DRIVER POWER SUPPLY E7200 68082 X RA...

Page 39: ...ergency power off EPO switches must not be engaged d Turn off the power to the PDU e Reconnect all subsystem power cords Make sure the expander chassis Advantek Industrial Computer below the CPU power is OFF NOTE The power for the main CPU Micron is controlled by the power switch for the expander chassis 2 CPU Power Up The switch should be off on the expander chassis a Switch the PDU ON if it is n...

Page 40: ... right of the power supply The reading may be as high as 3VDC but after warm up 1 2 hour it should read less than 10 mv Figure 11 Vacion Power Supply l 4 Check Interlocks Tap each of the doors access panels and loaders with your hand Watch to see if the interlock LED on the control panel goes off If it does adjustment of interlock switches may be required Refer to the Service Manual Safety Interlo...

Page 41: ...TAT Select YES to start Agilent 5DX interface Press Y and Enter 2 Agilent 5DX Logon A box with Enter your name comes up Type S and press Enter 3 Startup In the system configuration window use the arrow and enter key or select the letter shown in yellow to select System Access then Startup then Automatic Startup DANGER Off CAUTION X RAYS THIS EQUIPMENT PRODUCES X RAYS WHEN ENERGIZED INVISIBLE LASER...

Page 42: ...r rails and reset panel handling LOADINIT Agilent 5DX System System Configuration Menu System Access Test Utilities Panel Program Confirm and Adjust Agilent Technologies Startup Shutdown Configure Logout Status User Command Reset the Agilent 5DX DOS Shell NOTE If you go to far into a menu backup using WARNING The Panel Handling subsystem PHS needs to be initialized Please make sure the Motion Driv...

Page 43: ...adiation Do not operate this product or turn on the X radiation source unless all shielding is in place Operation without shielding in place can result in serious bodily injury 6 X ray Startup The system should now bring up a startup screen similar to Figure 15 below Press since you don t want to bring up X rays yet NOTE Other error and warning dialog boxes will appear press to clear these If an e...

Page 44: ...press Enter This number is the width of the calibration panel in mils 1 mil equals 0 001 inches NOTE All cabinet access doors and panels must be closed and the green interlock enable light on the Operator Control Console must be lit before this operation will work MicroAmps 100 Kilovolts 160 0 Focus V Grid V Filament V Dialog 765 0 500 0 0 0 0 X RAYS were down for an extended period cold start To ...

Page 45: ...r Left and Right and the Main Stage The distance should be 11 080 0 005 inches Measure the width at both ends of the rails to verify that they are parallel b If this distance is incorrect on either loader or the Main Stage then select Quit from 5DX under the System Access menu i At the DOS prompt type ca and press Enter to go to the Calib directory ii Type vs machine cfg and edit the appropriate h...

Page 46: ...pecification 3 Loader to Stage Alignment Verification Close all access doors and panels a Select Load Panel Program from the Utilities menu From the pick list choose 4picalibxxx sub where xxx the last three digits of the serial number of the machine b From the Utilities Menu select Panel Handling and choose Automatic Load and unload the calibration board several times homing the rails after each l...

Page 47: ...a Load the Calibration Panel b Under the Utilities menu select the Service Menu c Choose the XYZ Stage options d Select Z Axis Test The prompts will step you through the setup test parameters The results should be contained in four graphs There should be no more than 5 mil difference Z coordinates only between the four B OS OS PN PN NOT REQUIRED IN PASS BACK DB DB MAIN LOADER LEFT LOADER RIGHT LOA...

Page 48: ...l to or less than 10 mV then allow more time for the Vacion Pump to operate and recheck before ramping up the high voltage b Select System Access then Quit from 5DX c From the DOS prompt type ca and press Enter d Type vs xray cfg and edit the line Cold Start Rampup to have a value of 60 instead of 15 CAUTION The X ray tube has components that need to warm up before generating X rays In this case t...

Page 49: ...DOS prompt type ca and press Enter IMPORTANT If the Kilovolts reading in the X ray control window did not reach 160 or the X ray system shut itself off contact SPT second level support as soon as possible i Type vs xray cfg edit the line labeled Cold Start Rampup to have a value of 15 the original value j After editing press ALT w to save the file and press ALT x to exit the editor DANGER Off CAUT...

Page 50: ... From the DOS prompt type hvxray s and press Enter c At the hvxray menu use the arrow keys to select Cathode µA and press Enter then type 10 and press Enter This will bring current to 10 microamps so X rays are on slightly d Use the GM Meter and perform a quick survey of the 5DX Main Cabinet Focus on areas where radiation leaks are suspect such as doors access panels etc Leakage must be less than ...

Page 51: ...rom the pick list b From the Utilities Menu select Panel Handling then choose Automatic when prompted load the calibration board coupon c From the System Access Menu select Quit from 5DX At the DOS prompt type gotocal dots and press Enter d Type loadsync f400 b1 and press Enter e Type sync e and press Enter f Use the mouse pointer to select the camera icon on the graphic display window Switch the ...

Page 52: ...em Operation Functional Checks To verify that the overall system is functioning properly perform the following steps a From the Utilities menu select Load CAD then choose 4picalibxxx sub b Load the calibration board coupon c From the Utilities menu select Align Board When prompted choose Manual and Use Previous Alignment for all views A Caution Box will appear Board will need to be exposed to cont...

Page 53: ...sed e From the Utilities menu select Surface Map Select Automatic f From the top level AutoUI menu select Test Select Board Provide data entries as requested for most items simply pressing Enter will be appropriate Verify that the Dot patterns are in focus during the test and that the test successfully completes ADVICE Focus on the dot patterns will be indicated by sharp edges on the thin light gr...

Page 54: ...spection mode to run for a minimum of two hours If convenient at the time let the tests run overnight e Press to stop the inspection when done f When the demo period is complete from the System Access menu select Quit g Enter AutoUI from the DOS prompt by typing auto and press Enter 11 Verify The Customer s Application Request a test panel board from the customer for 5DX system results validation ...

Page 55: ...es DOS will tell you when each is finished d Type auto to return to the main menu and re run the self test 13 System Cleanup Replace all electronic bay access panels and doors Clean the system exterior removing all dirt hand prints and so forth 14 Set the Clock Set the system clock to the customer s time zone 15 Check your work Verify that all steps are complete and all boxes like the one on the l...

Page 56: ... survey document and test results Provide a copy to the customer 18 Mail All Original Documentation Mail original Radiation Survey 5021 1979 and signed Hardware Acceptance 5021 1982 to SPT Support Manager Agilent Technologies 815 14th Street S W MS BU221 Loveland CO 80537 6330 USA ...

Page 57: ...Installation 43 Installation INSTALLATION NOTES ...

Page 58: ...Installation 44 ...

Page 59: ...through the holes on the front of the Power Distribution Unit The 220 volt outlet strip for the mobile workstation table uses the wire egress hole on the left as indicated in Figure A 1 The Vacion Pump power supply uses the wire egress hole on the right Figure A 1 PDU Wire Egress Wire Egress for the 220 Volt Outlet Strip for the Mobile Workstation Table Wire Egress for the 220 Volt Outlet Strip fo...

Page 60: ...V 400 230V 415 240V 1 Phase Earthed Load L1 to N 29 A Input Wiring Figure A 4 Terminal Block Wiring Figure A 5 E11 E13 E14 E15 1 Phase Non Earthed Load L1 to L2 29 A Input Wiring Figure A 6 Terminal Block Wiring Figure A 7 P11 P12 P13 P14 P15 Delta with Phase Junction Earthed Load L1 to N L2 to N L1 to L2 15 A Input Wiring Figure A 8 Terminal Block Wiring Figure A 9 DE1 DE3 DE4 DE5 L1 N L1 L2 G L2...

Page 61: ...ptions Power Source and Loading Input Configuration Input Wiring and Terminal Block Wiring 200 V 208 V 220 V 230 V 240 V 380 220 V 400 230 V 415 240 V 3 Phase Delta Load L1 to L2 L1 to L3 L2 to L3 22 A Input Wiring Figure A 10 Terminal Block Wiring Figure A 11 3P1 3P2 3P3 3P4 3P5 L2 L1 L3 G ...

Page 62: ...s going to terminal number one any terminal numbered as one is the same However when there are two wires shown going to a specific terminal it is recommended that the two wires be together This has been done to remain within the current capabilities of the terminal Table A 2 Agilent 5DX Power Source and Loading Configurations Options Power Source and Loading Input Configuration Input Wiring and Te...

Page 63: ...ear Laser 220Volts AC Unswitched Outlets for Mobile Workstation Table 220Volts AC Unswitched Outlets for Vacion Ion Pump Power Supply On INPUT WIRING drawings on subsequent pages the outlets shown are used as described here 15 15 15 15 1 2 3 4 5 6 7 8 AUXILLARY WARNING AVERTISSEMENT xxxxxxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxxxxxxx x...

Page 64: ...50 200 240 Volt 1 Phase Earthed Figure A 4 Input Wiring 200 240V 1 Phase Earthed S1 230V S2 MAIN Shorting Straps Jumper BRN GND NEU L1 L1 L2 L3 N 0 5 10 10 0 5 0 5 10 10 0 5 N G L1 L2 G AC MAINS BLU GRN YEL BRN G ...

Page 65: ... Main Cabinet GND GRN YEL 1 3 4 5 6 7 8 9 10 11 13 12 14 16 7 8 GRN YEL GRN YEL BRN BRN BRN GRN YEL GRN YEL GRN YEL GRN YEL 2 5 1 4 BRN BRN 3 6 BRN BLU BLU BLU BLU BLU Motion Driver Power Supply Outlet 1 4 Outlet 2 5 Outlet 3 6 Outlet 7 8 220Volts AC Switched Outlets in the Main Cabinet for X ray Tower Fan and Vacion Pump Power Supply ...

Page 66: ...0 Volt 1 Phase Non Earthed Figure A 6 Input Wiring 200 240V 1 Phase Non Earthed S1 230V S2 MAIN Shorting Straps Jumper BRN BRN BLU BLU GRN YEL GND L2 L1 G L1 L2 L3 N 0 5 10 10 0 5 0 5 10 10 0 5 NG L1 L2 G AC MAINS GRN YEL ...

Page 67: ...ain Cabinet GND GRN YEL 1 3 4 5 6 7 8 9 10 11 13 12 14 16 7 8 GRN YEL GRN YEL BLU BRN BRN BRN BLU BLU BLU GRN YEL GRN YEL GRN YEL GRN YEL 2 5 1 4 BRN BLU 3 6 BRN BRN BLU Motion Driver Power Supply Outlet 1 4 Outlet 2 5 Outlet 3 6 Outlet 7 8 220Volts AC Switched Outlets in the Main Cabinet for X ray Tower Fan and VacIon Pump Power Supply ...

Page 68: ...a with Phase Junction Earthed Figure A 8 Input Wiring 200 240V 3 Phase Delta with Phase Junction Earthed S1 230V S2 MAIN Shorting Straps Jumper BRN BRN GND L2 L1 G L1 L2 L3 N 0 5 10 0 5 0 5 10 10 0 5 NG L1 L2 N AC MAINS NEU 10 BLU GRN YEL G ...

Page 69: ...3 NEU NEU Main Cabinet GND GRN YEL 1 3 4 5 6 7 8 9 10 11 13 12 14 16 7 8 GRN YEL GRN YEL BRN BRN GRN YEL GRN YEL GRN YEL GRN YEL 2 5 1 4 BRN BLU 3 6 BRN BLU BLU BLU BLU BLU BRN BRN Motion Driver Power Supply Outlet 1 4 Outlet 2 5 Outlet 3 6 Outlet 7 8 220Volts AC Switched Outlets in the Main Cabinet for X ray Tower Fan and VacIon Pump Power Supply ...

Page 70: ... Wye or Delta Figure A 10 Input Wiring 200V or 240V 3 Phase Wye or Delta S1 230V S2 MAIN Shorting Straps Jumper BRN GRN YEL GRN YEL GND L2 L1 G L1 L2 L3 N 0 5 10 10 0 5 0 5 10 10 0 5 NG L1 G AC MAINS NEU L2 BRN L3 BLU BLU L3 L1 L3 L2 G ...

Page 71: ...in Cabinet GND GRN YEL 1 3 4 5 6 7 8 9 10 11 13 12 14 16 7 8 GRN YEL GRN YEL BLU BRN BRN BLU GRN YEL GRN YEL GRN YEL GRN YEL 2 5 1 4 3 6 BRN BRN BRN BLU BRN BRN BLU BLU BLU Motion Driver Power Supply Outlet 1 4 Outlet 2 5 Outlet 3 6 Outlet 7 8 220Volts AC Switched Outlets in the Main Cabinet for X ray Tower Fan and VacIon Pump Power Supply ...

Page 72: ...t 3 Phase Wye with Neutral Figure A 12 Input Wiring 380 415V 3 Phase Wye with Neutral S1 230V S2 MAIN Shorting Straps Jumper BRN BRN BLU GND L2 L1 G L1 L2 L3 N 0 5 10 10 0 5 0 5 10 10 0 5 N G AC MAINS L2 GRN YEL L1 L3 L2 NEU N ...

Page 73: ...U Main Cabinet GND GRN YEL 1 3 4 5 6 7 8 9 10 11 13 12 14 16 7 8 Motion Driver Power Supply GRN YEL GRN YEL BRN GRN YEL GRN YEL GRN YEL GRN YEL Outlet 1 4 Outlet 2 5 Outlet 3 6 Outlet 7 8 220Volts AC Switched Outlets in the Main Cabinet for X ray Tower Fan and VacIon Pump Power Supply 2 5 1 4 3 6 BRN BLU BRN BRN BLU BLU BRN BRN BLU BLU BLU ...

Page 74: ...Appendix A 60 ...

Page 75: ...nals SMEMA Signal Name Digital I O Bits Digital I O Signal Name Function Send Request Input SRI IDC 11 SMEMA SRI Panel In Available The upstream equipment forces this signal low when it is ready to send a panel to the Agilent 5DX Transfer Request Output TRO ODC 6 SMEMA TRO Agilent 5DX Not Busy The Agilent 5DX forces this signal low when it is ready to accept the panel from the upstream equipment S...

Page 76: ...ept the panel from the Agilent 5DX GPO Good Panel Output The Agilent 5DX uses this signal to indicate that the panel being sent has been tested and is good UPO Untested Panel Output The Agilent 5DX uses this signal to indicate that the panel being sent has not been tested Good Panel Output GPO ODC 8 SMEMA GPO Panel Passed The Agilent 5DX uses this signal to indicate that the panel being sent has b...

Page 77: ...Processor functions that can be remotely engaged are described in the following Load External Accept PCBA into Left Loader Move PCBA from the Input Conveyor into the Left Loader Forward mode operation Accept PCBA into Right Loader Move PCBA from the Input Conveyor into the Right Loader Reverse mode operation ADJACENT MACHINE ADJACENT MACHINE Agilent 5DX MACHINE PCBA FLOW SRO TRI UBO SRI TRO UBI SR...

Page 78: ...the Main Loader Unload Internal Eject PCBA forward from Main Loader Move PCBA from the Main Loader onto the Right Loader Eject PCBA reverse from Main Loader Move PCBA from the Main Loader onto the Left Loader Unload External Eject PCBA forward from Main Loader Move PCBA from the Right Loader onto the output conveyor Eject PCBA reverse from Main Loader Move PCBA from the Left Loader onto the output...

Page 79: ...RE B 2 SMEMA Connections at Loader Assemblies Side View MAIN LOADER LEFT LOADER RIGHT LOADER 1 14 2 3 6 7 11 10 5 4 8 9 12 13 Cable L SMEMA I O Input Output AMP 206043 1 1 Cable L SMEMA I O 2 To Digital I O To Adjacent Machine ...

Page 80: ...Appendix B 66 ...

Page 81: ...emission at all points outside the external surfaces of the Agilent 5DX X ray system cabinet Ref 21 CFR paragraph 1020 40 13 c This procedure shall be utilized as follows as part of System Integration Procedure for First Time low power power up and for the initial system tests as part of Preshipment Procedure before shipping the system as part of Installation Procedure after the systems installati...

Page 82: ...ration 1 1 If the X ray system is on shut off X ray power from the Autonomics menu and remove the X ray control key 1 2 Check the actuation point and operation of each safety interlock switch set on each moveable barrier and access panel see Form E7200 90026_1 Figures 1 and 2 ATTENTION NOTE If any safety interlock switch set is inoperable replace it 1 3 If any safety interlock switch set does not ...

Page 83: ...eparate the scans 3 8 cm 1 5 from each other with the GM meter and 2 4 cm 1 0 with the Ion chamber 2 3 Use a scan rate of about 0 5 in sec for the GM meter and 05 in sec for the Ion Chamber 2 4 On the most sensitive scale 0 1 mR hr full scale of the test instrument a scan rate of about 0 5 in sec is adequate except when the readings start to rise and approach the upper limit of this scale When thi...

Page 84: ... one s 3 4 Turn on both radiation test instruments and allow at least 1 minute warm up 3 5 Check the Victoreen 440RF or 450P using its operational source 3 6 Set the Victoreen 440RF or 450P to the most sensitive scale 0 to 0 1 mR hr 3 7 Check the Victoreen 290 using its operational source 3 8 Set the Victoreen 290 or Radiation Alert Inspector to the most sensitive scale 0 to 0 1 mR hr 3 9 Measure ...

Page 85: ...nally Controlled Document all hard copies are uncontrolled copies Original document number is 5021 1979 This appendix does not match the most current document and is appended to the installation guide for reference purposes only 3 14 Scan each exterior surface of the X ray cabinet Make sure that no reading exceeds the background radiation level by more than 0 5 mR hr If any reading is more than 0 ...

Page 86: ...n shut down X rays and fix the problem 3 21 Scan all cabinet surfaces and record the three highest readings taken on each surface in the survey document corresponding locations Figures 3 through 8 of E7200 90026_1 3 22 Close the loader assembly outer movable barrier s and open the inner one s 3 23 Rescan all loader assembly surfaces and record the three highest readings taken on each surface in th...

Page 87: ...6_1 Indicate whether the X ray cabinet passed or failed the test and write down the maximum reading 4 4 Fill in all specific spaces in Form E7200 90026_1 sign the X ray Safety Test Report and forward to the Field Service Manager or if in plant the Manufacturing Manager include address for approval When complete store the report in the Agilent 5DX System Log Book Upon any rejection of a cabinet X r...

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