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ENGINE
4-82
OIL PUMP AND CHAIN INSTALLATION
NOTE: Oil pump is not a serviceable assembly. Do
not disassemble pump. Replace entire component.
1. Inspect the oil pump sealing surface on the crankcase. Apply
a liberal amount of engine oil to the surfaces and pump.
2. Install oil pump as shown. Torque screws to specified
torque.
Oil Pump Cover Screw Torque:
8 Nm
3. Install chain on oil pump and crankshaft sprocket then place
oil pump sprocket into oil pump shaft
4. Install the cir-clip into oil pump shaft.
5. Install oil pump shield.
NOTE: Do not use gasket sealer on the pump mating
surfaces.
PISTON RING INSTALLATION
NOTE: Apply clean engine oil to all ring surfaces and
ring lands. Always check piston ring installed gap
before rings are installed on piston. If the piston has
been in service, clean any accumulated carbon from
the ring grooves and oil control ring holes.
1. Place the oil control ring expander in oil ring groove with
the end gap facing forward. The expander has no up or down
marking and can be installed either way. The ends should butt
squarely together and must not overlap.
2. Install the oil ring top rail with the end gap at least 30
∘
from the end of the expander.
Summary of Contents for 350cc
Page 11: ...GENERAL INFORMATION 1 11...
Page 32: ...CVT SYSTEM 3 32...
Page 43: ...ENGINE 4 43 ENGINE SERVICE ENGINE EXPLODED VIEW 1...
Page 44: ...ENGINE 4 44 ENGINE EXPLODED VIEW 2...
Page 45: ...ENGINE 4 45...
Page 46: ...ENGINE 4 46 ENGINE COOLING SYSTEM COOLING SYSTEM EXPLODED VIEW...
Page 53: ...ENGINE 4 53 TOP END DISASSEMBLY...
Page 60: ...ENGINE 4 60...
Page 74: ...ENGINE 4 74...
Page 103: ...ELECTRONIC FUEL INJECTION 5 103 FUELTANK...
Page 168: ...ELECTRICAL 7 168...
Page 171: ...ELECTRICAL 7 171...
Page 191: ...ELECTRICAL 7 191...
Page 192: ...ELECTRICAL 7 192...