Aeon 350cc, Service Manual

Page: 177 / 192

ELECTRICAL
7-177
7. Inspect the permanent magnets in starter housing. Make sure
they are not cracked or separated from housing.
CAUTION
Use care when handling the starter housing.
Do not drop or strike the housing, as magnet
damage is possible. If the magnets are damaged, the
starter must be replaced.
STARTER REASSEMBLY
1. Place armature in field magnet casing.
2. Inspect and replace the O-rings if damaged.
3. Install case sealing O-ring. Make sure O-ring is in good
condition and not twisted on the case. Lubricate the ends of the
armature shaft and oil seal with a light film of grease, and
install housing.
4. Pushing back brushes while installing armature shaft. Install
the coil spring behind brush.
5. Reinstall starter motor housing screws and washers. Make
sure O-rings are in good condition and seated in groove.
Tighten sufficiently.
6. Reinstall the starter motor to the engine.
◎ ◎ ◎ ◎
STARTER RELAY
The starter relay consists of a simple 2-way circuit. Power is
present at the (R/B) wire from the battery. Once the switching
side of the relay receives power from the brake switch (G/Y)
and a ground path from the starter button (G/R), battery power
is sent to the starter motor to crank the engine.
1. Remove the starter relay from the wire harness.
2. Connect the pocket tester (.1) and the battery (12 V) to the
starter relay terminals.
3. Connect Battery (+) terminal with relay G/R wire .
Connect Battery (–) terminal with relay Br wire .
4. Connect multi-meter (+) probe with relay R terminal .
Connect multi-meter (–) probe with

ground terminal .
5. Check the starter relay for continuity. If relay is in
continuity, replace the start relay.
◎
◎ ◎
◎
MAIN SWITCH
Refer to “KEY/MAIN SWITCH” at above. If main switch
isn’t continuity, replace the main switch.
◎ ◎ ◎ ◎
ROLLOVER SWITCH
Refer to “ROLLOVER SWITCH” at above. If transmission
switch isn’t correct, repair or replace the main switch.
◎ ◎ ◎ ◎ BRAKE LIGHT SWITCH
Refer to “BRAKE LIGHT SWITCH” at above. If brake light
switch isn’t continuity, replace the brake light switch.
◎ ◎ ◎ ◎
STARTING WIRE CONNECTION
Refer to “CIRCUIT DIAGRAM” to check properly connect
the starting system. If starting wires is poor continuity, replace
the wires.