
BODY FRAME
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9. Turn the front wheel 90° that the heavy spot is positioned as
shown.
10. Release the front wheel if the heavy spot does not stay in
that position, install a heavier weight.
11. Repeat steps 9 and 10 until the front wheel is balanced.
12. Turn the front wheel and make sure it stays at each position
without any one heavy point.
FRONT WHEEL INSTALLATION
1. Clean the wheel hub mating surface and install new disc on
wheel hub.
2.
Install new bolts and tighten disc bolts
by
crisscross pattern
then torque to
30 Nm.
Always use new brake disc mounting bolts. The
bolts have a pre-applied locking agent, which is
destroyed upon removal.
3. Lubricate oil seal lips, speed sensor, spacer and wheel axle
by Lithium-base grease.
4. Install wheel onto front fork.
Note:
Ensure the slot in the speed sensor fits over the
blocker on the outer tube.
5. Before fully tightening the wheel axle, push down hard on
the handlebar several times and check if the front fork
rebounds smoothly.
6. Tighten front wheel axle and front wheel axle pinch bolt
Front Wheel Nut Torque:
55 Nm (40 ft. lbs)
Pinch Bolt Torque:
20 Nm (14.5 ft. lbs.)
7. Install front brake calipers ensure the brake cable is routed
properly.
Front caliper Bolt Torque:
30 Nm (21.7 ft. lbs.)
Summary of Contents for 350cc
Page 11: ...GENERAL INFORMATION 1 11...
Page 32: ...CVT SYSTEM 3 32...
Page 43: ...ENGINE 4 43 ENGINE SERVICE ENGINE EXPLODED VIEW 1...
Page 44: ...ENGINE 4 44 ENGINE EXPLODED VIEW 2...
Page 45: ...ENGINE 4 45...
Page 46: ...ENGINE 4 46 ENGINE COOLING SYSTEM COOLING SYSTEM EXPLODED VIEW...
Page 53: ...ENGINE 4 53 TOP END DISASSEMBLY...
Page 60: ...ENGINE 4 60...
Page 74: ...ENGINE 4 74...
Page 103: ...ELECTRONIC FUEL INJECTION 5 103 FUELTANK...
Page 168: ...ELECTRICAL 7 168...
Page 171: ...ELECTRICAL 7 171...
Page 191: ...ELECTRICAL 7 191...
Page 192: ...ELECTRICAL 7 192...