ADB Stagelight EURODIM Twin Tech Installation Manual Download Page 69

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Factory & Group Logistics center

ADB STAGELIGHT SASU

Zone industrielle Rouvroy

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02100 Saint Quentin,

FRANCE

Phone: +33 3 23 06 35 70

Fax: +33 3 23 67 66 56

[email protected]

www.adbstagelight.com

Headquarters & International Sales

CLAY PAKY S.p.A.
Via Pastrengo, 3/b -‐ 24068 Seriate

(BG) ITALY

Contact: [email protected]

Phone: +39.035.654.311

Fax: +39.035.30.18.76

[email protected]

www.claypaky.com

Summary of Contents for EURODIM Twin Tech

Page 1: ...M 3213 1106 01 213 Installation Manual V 1 2 EURODIM Twin Tech ...

Page 2: ......

Page 3: ...Procedure 25 6 3 Finished installation 25 6 4 Software Installation 28 6 5 Overview of the User Interface Menu items 30 6 6 TTD RDM Management SOFTWARE 31 6 7 References and Element Codes 31 7 CONTRACTOR S COMPARTMENT OUTPUTS 32 7 1 Outputs to the loads 33 7 2 Identification of the dimmers 33 7 3 Load terminals for 4 x 2 5 3 kW modules 33 7 4 Load terminals for 3 x 5 kW modules 33 7 4 1 Load termi...

Page 4: ...80 Power Modules 25 32 52 11 5 10 kW Module Connection 53 11 6 3650 00 311 PCB3031 DMX512 Connection 54 11 7 3650 00 311 PCB3031 Selector with Wiring 55 11 8 3500 01 710 OUTPUT TERMINAL FOR FLUO Modules 56 12 Appendix C Power Supply for Thyristor Dimmers Basic Principles for Safe Electrical Design 57 12 1 Phase control dimmers 57 12 2 Use true rms voltmeters only 57 12 3 Current in the Neutral Sin...

Page 5: ...dommages ou des blessures 2 Pour usage professionnel seulement 3 L équipement doit être installé et entretenu par du personnel qualifié et formé exclusivement 4 Lire les notice et avertissements avant utilisation 5 Avertissement courant de fuite élevé Cet équipement doit être mis à la terre 6 Isoler avant de retirer les capots DE 1 Warnung Falsche Verbindung kann zu Schäden oder Verletzungen führe...

Page 6: ...ite on maadoitettava 6 Erota ennen kansien poistamista ES 1 Advertencia una conexión incorrecta puede causar daños o lesiones 2 Sólo para uso profesional 3 El equipo debe ser instalado y reparado exclusivamente por personal calificado y capacitado 4 Lea el aviso y la advertencia antes de usar 5 Advertencia alta corriente de fuga Este equipo debe estar conectado a tierra 6 Aislar antes de retirar l...

Page 7: ...µµατα NL 1 Waarschuwing Verkeerde aansluiting kan schade of letsel veroorzaken 2 Alleen voor professioneel gebruik 3 De apparatuur moet uitsluitend worden geïnstalleerd en onderhouden door bekwaam en opgeleid personeel 4 Lees kennisgeving en waarschuwing voor gebruik 5 Waarschuwing hoge lekstroom deze apparatuur moet worden geaard 6 Isoleer voordat u de afdekkingen verwijdert NO 1 Advarsel Feil ti...

Page 8: ... może spowodować uszkodzenie lub obrażenia 2 Tylko do użytku profesjonalnego 3 Sprzęt powinien być instalowany i serwisowany wyłącznie przez wykwalifikowany i przeszkolony personel 4 Przeczytaj ostrzeżenie przed użyciem 5 Ostrzeżenie wysoki prąd upływowy ten sprzęt musi być uziemiony 6 Izoluj przed usunięciem pokryw SE 1 Varning Felaktig anslutning kan orsaka skada eller skada 2 Endast för profess...

Page 9: ...упреждение преди употреба 5 Предупреждение висок ток на утечка това оборудване трябва да бъде заземено 6 Изолирайте преди да свалите капаци RO 1 Atenţție Conexiunea incorectă poate provoca avarierea sau rănirea 2 Numai pentru uz profesional 3 Echipamentul trebuie instalat și deservit exclusiv de personal calificat și instruit 4 Citiţți avizul și avertizarea înainte de utilizare 5 Atenţție curent d...

Page 10: ...Warms you that instruction must be readied Protective earthing conductor terminal Connection protective conductor PE The protective conductor PE should be connected first to main protective earthing terminal before connecting the line and neutral to avoid shock hazard and a PE connection to the main PE terminal is essential before connecting the mains to avoid electric shock ...

Page 11: ...ordance with European safety standards EN 62368 It is a Class I equipment designed and manufactured to EN 62368 and requires imperatively a safety earth connection in compliance with local regulations To prevent any risk of electric shock do not remove any cover or part of the enclosure Access to internal parts is not required for normal operation Refer servicing to skilled and trained service per...

Page 12: ... prevent further misunderstandings The plug in dimmer modules Human User Interface and controller s are shipped separately from the cabinet You may rest assured that your equipment left our factory in perfect condition Check whether what you have received is in conformity with the delivery notice and whether the notice is in conformity with your order In the event of any error contact your shipper...

Page 13: ...EURODIM TWIN TECH User Manual page 11 Issue 2 1 www adbstagelight com 3 DESCRIPTION ...

Page 14: ...ve the EURODIM Twin Tech so as to facilitate the exhaust airflow If an optional Silencer is used then more space may be necessary The dimensions and weight of the cabinets are included in the Chapter Characteristics Plan for fire extinguishers in compliance with local regulations The lighting of the area should be sufficient for maintenance and inspection A level of 300 lux is considered satisfact...

Page 15: ...odules 76 W per dimmer worst case o 1 x 10 kW modules 170 W per dimmer worst case Sinewave modules o 4 x 2 5 kW modules 60 W per dimmer worst case No load losses of sine wave dimmers o Sine wave dimmers have a no load loss of approximately 4 W per dimmer In practice you may consider a utility factor of 0 7 that is on the average 70 of the dimmers are at full load while 30 are off 4 2 1 Example No ...

Page 16: ...ntial Diagnostics Optional Nut M 5 Flat Washers M 5 Helical Spring Lock Washers M 5 2 of each 1 5 Nm Metric Wrench 8 Nut M12 4 8 to 10 Nm Input Connection Bus Bar Bolt M12 4 8 to10 Nm 2 x Metric Wrenches 19 Output Connection Output Terminal Connection Free Drive Screw 256 1 2 Nm Flat Screw Driver 1 x 6 5 do not use power tools PE connection Output Screws M4 x 8 128 1 2 Nm Screw driver PZ 1 RJ 45 1...

Page 17: ...er removing the screws of the side panels The control processors TTD Human Interface and dimmer modules are packed separately 4 3 3 Lifting Eyes Optional Accessory If the cabinet must be elevated with a crane use 4 lifting eyes TTD CAB LIFT kit including 4 Lifting Eyes 4 3 4 Junction Plate optional part With the optional junction plate two cabinets can be connected to guarantee permanent fixation ...

Page 18: ... cabinet weight load can be supported by the building structure After you have positioned the cabinets Do not remove the plastic so as to keep a protection during the cabling works Cut the plastic to have an access to the cabling areas Remove the doors of the contractor s areas by simply opening the door hinges CAUTION The doors are grounded earthed Gently remove this grounding connection WHICH MU...

Page 19: ...age 17 Issue 2 1 www adbstagelight com 5 CONTRACTOR S COMPARTMENT SUPPLY Front access only is required Cable entry is possible through bottom and top of the cabinet Cover panels for the unused cable entry exit apertures are supplied ...

Page 20: ...d maintenance purposes remove the two doors loosen the 16 crosshead screws in the back and 3 left right at the bottom and dismount the entire card cage in one piece Mounting the cabinet first insert the card cage enter two dimmer modules to align the rack and fasten the 16 screws Put the doors in place and reconnect the doors earth connection ...

Page 21: ...three phase star system with available neutral 3NPE 400 and rated line voltage 380 V to 415 V between phases and 220 V to 240 V rated voltage between each phase and neutral See Protections for more details The supply cable must have the four current carrying power conductors not necessarily the PE conductor twisted under the same sleeve in order to reduce the electrical noise induced by large dimm...

Page 22: ...se S and L3 phase No 3 phase T The Neutral is labelled N and the colour code for the Neutral is blue as per IEC Recommendation 446 The Phase and Neutral connection bars have 2 holes of Ø 13 mm with 22 mm distance between centres Connections are suitable for size M 12 bolts and nuts for connection of up to four supply conductors The conductors must be fitted with cable lugs ...

Page 23: ... wired in parallel whilst each of these cables must contain the three phases and the Neutral under the same sleeve This cable must be protected in the switchboard The total size of the conductors must be chosen depending on the total power of the dimmers the utility factor the general protection on the supply side the voltage drop in the line and local regulations We suggest the use of several cab...

Page 24: ...he dimmer earth The distance between the dimmer earth and the others should be as large as possible Refer to local regulations for grounding Regarding the Protection Earth PE local and international rules and regulations apply If in doubt about the correct please consult a local approved electrical engineer specialists for advice in your particular case ...

Page 25: ...troller options are used The TTD RDM Management Software and the necessary hardware are available as option for the EURODIM Twin Tech cabinet which shall be ordered separately installation Standard functions include Presence of Mains and DMX signal Processor active check Over Temperature Fan Failure Information per FAN DMX Control Levels Local test of a dimmer steady flash or chaser Automatic self...

Page 26: ...e there is more space for the installation left The only cable which shall pass through the TI power coil is the neutral cable blue the other supply lines pass on the outside of the TI The TI coil has a latching mechanics allowing to open the coil and to pass the large neutral cable through it There is a cable approx 150 cm with grey and blue wire This cable is to be brought to the upper right han...

Page 27: ...elight com PCB 3015 Connector the other connectors remain as they are for fan power 6 2 Mounting Procedure Figure 1 open TI before mounting Cable for connection to PCB 3015 Detail of Mounting Place for PCB 3015 6 3 Finished installation Cables from TI Grey Blue ...

Page 28: ...EURODIM TWIN TECH User Manual page 26 Issue 2 1 www adbstagelight com Detail of mounting kit Detail of PCB 3015 connected The PCB 3015 is fixed with 2 provided screws to the central controller housing ...

Page 29: ...he top or bottom of cabinet 3 Connect Phase and Ground Cable to the Bus Bar with suitable screws 4 Bring the NEUTRAL blue cable through the TI the TI can be opened for easier installation 5 Connect the NEUTRAL to the bus bar 6 Place the Bus Bar protection back in the cabinet and attach with the two screws Mounting of the TI for supply cable entry from the top of the cabinet Mounting of the TI for ...

Page 30: ...witch To simplify the image the control desk has not been included in the drawing Both the PC running TTD RDM Management Software and the lighting control desk e g ADB LIBERTY FREEDOM or MENTOR desks may operate simultaneously and there is no influence since both systems work with different protocols Alternatively the control desk may be connected to one of the DMX inputs of the EURODIM Twin Tech ...

Page 31: ...Management Software on Windows OS Multiple EURODIM Twin Tech Cabinets TTD The ETHERNET cable is connected on the controls input board The Diagnostics Information is transported over the same physical wire as the ArtNET or sACN signal The report information is transported to the TTD RDM Management Software ...

Page 32: ...he Scan Load Function on the EURODIM Twin Tech itself When the Scan Load sequence is started the dimmer steps through all enabled channels On the display after the scan the unit reports if there any differences to a pre defined or measured value This informs the operator easily if the channel is not working or the load has changed Overview of Sequential Diagnostics related Menus ...

Page 33: ...ptional consisting of o Kit PCB3015 o Fixation N1115 04 420 o PCB3015 1131 44 001 with two screws to mount the PCB in the cabinet ADB Code ADB REF TTD SEQD PYRE DESCRIPTION Sequential Diagnostics optional kit including one Measurement TI for Neutral phase current measurement with a communications PCB cable kit and mechanical installation material This kit is foreseen for on site client installatio...

Page 34: ... 7 CONTRACTOR S COMPARTMENT OUTPUTS Front access only is required Cable entry is possible through bottom and top of the cabinet 15 2 15 3 15 4 15 1 NEUTRAL LINE NEUTRAL LINE NEUTRAL LINE NEUTRAL MODULE 15 L3 LINE BACK ODD NUMBERED MODULES 1 1 1 4 L1 FRONT EVEN NUMBERED MODULES 2 1 2 4 L2 ...

Page 35: ... be kept at a minimum distance of 500 mm from all power cables If cables or ducts have to cross then a crossing at right angles will reduce interferences 7 2 Identification of the dimmers The dimmers in a cabinet are identified by slot number dimmer in the module Example dimmer 2 3 is the third dimmer in the second module of the cabinet The pre printed label also shows the module s supply phase Cu...

Page 36: ... 15 2 NEUTRAL fluo dimmer 1 DIRECT direct phase output on output e g 15 3 LINE fluo dimmer 1 DIRECT direct neutral output on output e g 15 3 NEUTRAL fluo dimmer 2 DIRECT direct phase output on output e g 15 4 LINE fluo dimmer 2 DIRECT direct neutral output on output e g 15 4 NEUTRAL etc Tripping the MCB of a fluo dimmer will disconnect the dimmer and its associated direct output The direct output ...

Page 37: ... x 0 35 shield is suitable for this purpose Two pairs are used for data transmission and one conductor for the 0V common GND The cable shield is connected to the PE Use of Ethernet cables for DMX It is allowed to use Cat5 or higher STP and FTP Ethernet cable for DMX STP shielded twisted pair FTP foil twisted pair UTP unshielded twisted pair WARNING UTP Ethernet cable is not suitable for DMX Each E...

Page 38: ...cable and connection to PE For optimum EMC Electro Magnetic Compatibility performance we recommend to separate 0V from PE All screens in all cables should be interconnected One end only should be connected to PE to prevent an earth loop Pin configuration of the RJ45 for DMX pin 2 data 1 DMX pin 1 data 1 DMX pin 6 data 2 pin 3 data 2 pin 7 and 8 common 0V 7 5 3 DIP switches SW1 termination of the D...

Page 39: ... user Only for information Value forced by presence of Jumpers J1 For remote CPU or controller selection use a shielded cable of 3 x 0 5 mm The shield should at one end be connected to PE See wiring and interconnection diagram in 30 490 and 30 500 The Controller or CPU selector switch is located next to the CPU slots The connection for the remote selector switch is provided in the right compartmen...

Page 40: ...rtment 2 Remove the protective cover covering the opening in the door panel 3 Take the metal lid off the back of the Human Interface 4 Prepare the flat cable included in package It has on one side a large connector and on the other two smaller connectors 5 Plug the flat cable large connector into the socket on the upper right hand corner viewed from the PCB side with the red cable facing towards t...

Page 41: ...EURODIM TWIN TECH User Manual page 39 Issue 2 1 www adbstagelight com Figure 2 Human Interface Installed SD Card Slot towards front ...

Page 42: ...nology 4 x 2 5 kW this module contains 4 dimmers of 2 5 kW 9 3 NON DIM Feed Through modules 4 x 3 kW NON DIM module with 4 MCB s of 13 A 3 x 5 kW NON DIM module with 3 MCB s of 20 A NON DIM modules are direct feed through with no remote control They cannot be switched from the lighting control desk 9 4 Blank Panels Panels are available to cover one or eight slots These modules contain no dimmer 9 ...

Page 43: ...ragraph The protection in the main switchboard must be selected to ensure a proper fault current protection in relation with the line distribution short circuit current 9 8 Dimmer protection by MCB All ADB EURODIM Twin Tech power modules are standard equipped with MCBs per dimmer channel The MCBs comply with EU rules and protect the wiring against overload and short circuit Please note that in unf...

Page 44: ...he crate the connectors on the back may be damaged or in the worst case the backplane PCB of the dimmer cabinet is damaged This will make a replacement of the large PCB necessary by dismantling the entire cabinet Power Module Example OUTPUT CONNECTOR DATA CONNECTION INPUT CONNECTOR MODULE LABEL SUPPLY VOLTAGE MCB per CIRUIT RCD per MODULE optional OUTPUT CURRENT PER CIRCUIT OUTPUT VOLTAGE PER CIRC...

Page 45: ...igure the cabinet with 2 identical Controller units for full data and power backup or 1 Controller CPU unit 1 PSU unit for power supply backup In order to assure permanent contact with the CPU backplane the units shall be secured with one screw left and right See below DMX A B IN TRAFFIC ETHERNET TRAFFIC LINE 1 LINE 3 FAILURE INDICATOR LINE 2 PROCESSOR LED 24 V SUPPLY INDICATOR ...

Page 46: ...les for one slot The blank modules must be screwed on each side to the module rack Open the two doors and use the delivered screws at the assigned drill holes TTD TB 8 Blank modules for eight slots The blank modules must be screwed Open the two doors and use the delivered screw at the assigned drill whole The 8 slot blank panel shall only be used to cover slot 1 8 9 16 17 24 and 25 32 ...

Page 47: ...able ADB REF TTD CAB LOCK ADB Code 1113 33 010 These are intended to be used a locks for the modules to avoid physical tampering with the configuration of the dimmer and the placement of the modules The bars must be screwed on the left hand side of dimmer Remove if any the plastic plugs from the front and screw on the two bars ...

Page 48: ...6 cabinet fully fitted with 3 x 5 kW modules 320 kW 0 68 Fault current rating 50 kA Capacity of the cabinet 32 x Dimmer modules 4 x 3 kW thyristors 32 x Dimmer modules 3 x 5 kW thyristors 32 x Dimmer modules 4 x 2 5 kW sine wave 32 x Dimmer modules 3 x 5 kW sine wave Or any mix thereof Control inputs of each processor unit Two digital inputs according to DMX512 A ANSI E1 11 One Ethernet port incl ...

Page 49: ... x 3 kW 12 2 kg for 400µs 9 5 kg for 200µs Thyristor module 3 x 5 kW 10 9 kg for 400µs 9 3 kg for 200µs Sine wave module 4 x 2 5 kW 11 5 kg Sine wave module 3 x 5 kW 10 kg Storage Temperature 30 C to 70 C with humidity 0 to 90 non condensing Operating Temperature 10 C to 35 C with humidity 0 to 90 non condensing Cable entry apertures top bottom for supply cables on left side Cable entry apertures ...

Page 50: ...EURODIM TWIN TECH User Manual page 48 Issue 2 1 www adbstagelight com 3 8 8 142 990 596 216 ...

Page 51: ...EURODIM TWIN TECH User Manual page 49 Issue 2 1 www adbstagelight com 11 Appendix B Drawings 11 1 3500 01 650 Power Modules 1 8 ...

Page 52: ...EURODIM TWIN TECH User Manual page 50 Issue 2 1 www adbstagelight com 11 2 3500 01 660 Power Modules 9 16 ...

Page 53: ...EURODIM TWIN TECH User Manual page 51 Issue 2 1 www adbstagelight com 11 3 3500 01 670 Power Modules 17 24 ...

Page 54: ...EURODIM TWIN TECH User Manual page 52 Issue 2 1 www adbstagelight com 11 4 3500 01 680 Power Modules 25 32 ...

Page 55: ...EURODIM TWIN TECH User Manual page 53 Issue 2 1 www adbstagelight com 11 5 10 kW Module Connection ...

Page 56: ...EURODIM TWIN TECH User Manual page 54 Issue 2 1 www adbstagelight com 11 6 3650 00 311 PCB3031 DMX512 Connection ...

Page 57: ...EURODIM TWIN TECH User Manual page 55 Issue 2 1 www adbstagelight com 11 7 3650 00 311 PCB3031 Selector with Wiring ...

Page 58: ...EURODIM TWIN TECH User Manual page 56 Issue 2 1 www adbstagelight com 11 8 3500 01 710 OUTPUT TERMINAL FOR FLUO Modules ...

Page 59: ...rt of a sine wave So the current contains the same harmonics as the dimmer output voltage Note this current flows through all parts of the system lamp dimmer supply cables switchgear supply transformer 12 2 Use true rms voltmeters only For a correct measurement of the output voltage of a dimmer you need a true rms voltmeter Other cheaper voltmeters are useless They give a false reading when used o...

Page 60: ... Neutral Try out various combinations of level settings including combinations of one dimmer 100 one 70 one 0 You ll find that the Neutral current can reach 125 of the lamp current 12 5 Practical implications 12 5 1 Example No 1 If you want certainty for continuous duty and any combination of dimmer levels then a CEE63 3P N E plug is suitable for a dimmer unit of max 34kW Larger loads can overload...

Page 61: ...load 12 7 Voltage distortion and short circuit voltage of the main transformer Another aspect is that the harmonic currents cause distortion of the sine wave voltage And with a distorted voltage wave form the dimmer electronics have a harder time to find the zero crossing unstable zero crossing means that the light levels may flicker in some instances In more technical terms the combination of the...

Page 62: ...s perform intelligent soft starts when flashing the circuit by the lighting console to full This clever programming algorithm of our digital dimmers prevents the MCB from tripping and helps you to save lamp life by inflicting less stress on the lamp filament Attention But one must never plug in cold tungsten halogen loads in a dimmer or even an undimmed circuit at 100 Full Large tungsten filament ...

Page 63: ...EURODIM TWIN TECH User Manual page 61 Issue 2 1 www adbstagelight com 14 CONFIGURATION TABLES ...

Page 64: ...umber CABLE TYPE 9 1 9 2 3x5kW 9 3 L3 9 4x3kW 9 4 10 1 10 2 3x5kW 10 3 L1 10 4x3kW 10 4 11 1 11 2 3x5kW 11 3 L2 11 4x3kW 11 4 12 1 12 2 3x5kW 12 3 L3 12 4x3kW 12 4 13 1 13 2 3x5kW 13 3 L1 13 4x3kW 13 4 14 1 14 2 3x5kW 14 3 L2 14 4x3kW 14 4 15 1 15 2 3x5kW 15 3 L3 15 4x3kW 15 4 16 1 16 2 3x5kW 16 3 L1 16 4x3kW 16 4 ...

Page 65: ...EURODIM TWIN TECH User Manual page 63 Issue 2 1 www adbstagelight com ...

Page 66: ...odule types and required outlets 4 x 3 kW 4 x L N PE 4 x 2 5 kW 4 x L N PE 3 x 5 kW 3 x L N PE 2 x 3 kW FLUO 2 x L 2 x N 2 x L direct 2 x PE 1 x 10 kW 1 x L N PE DO NOT PLACE directly above under a 10 kW module Remark A special adaptor must first installed see Chapter 6 6 ...

Page 67: ...EURODIM TWIN TECH User Manual page 65 Issue 2 1 www adbstagelight com Notes ...

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Page 69: ...uentin FRANCE Phone 33 3 23 06 35 70 Fax 33 3 23 67 66 56 info adblighting com www adbstagelight com Headquarters International Sales CLAY PAKY S p A Via Pastrengo 3 b 24068 Seriate BG ITALY Contact info adblighting com Phone 39 035 654 311 Fax 39 035 30 18 76 info claypaky it www claypaky com ...

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Page 71: ...M 3213 E 09p Subject to modifications www adbstagelight com info adblighting com ...

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