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User’s Guide

MODELS: ALLIANCE E-SERIES (E48-20)

DOCUMENT NUMBER AND REVISION

Doc # 0055 Version 1.0

Summary of Contents for ALLIANCE E Series

Page 1: ...User s Guide MODELS ALLIANCE E SERIES E48 20 DOCUMENT NUMBER AND REVISION Doc 0055 Version 1 0...

Page 2: ...safe based on conditions anticipated or encountered during use Customer s misuse of the products or modification of the products may lead to malfunction of the products that may cause injury and cust...

Page 3: ...chantability fitness for a particular purpose freedom from patent infringement suitability accuracy reliability or completeness of this information or the products materials or processes described Pag...

Page 4: ...ness for a particular purpose freedom from patent infringement suitability accuracy reliability or completeness of this information or the products materials or processes described Page 4 CONGRATULATI...

Page 5: ...Documents and Resources 9 Introducing the Alliance Intelligent Battery Series Alliance Intelligent Battery Series Product Line 10 Regulatory Compliance Environmental Compliance 12 Transporting Lithium...

Page 6: ...this information or the products materials or processes described Page 6 Battery Configuration 32 Integrated Battery Protection 33 Transient Energy Limit 33 Over Current Protection 34 Over Discharge P...

Page 7: ...al information regarding proper care and maintenance of your new battery Please read through this User s Guide carefully and completely before using your battery It will help you achieve optimum perfo...

Page 8: ...e do not represent warrant or otherwise guarantee expressly or impliedly the merchantability fitness for a particular purpose freedom from patent infringement suitability accuracy reliability or compl...

Page 9: ...Air Transport Association IATA Dangerous Goods Regulations http www iata org whatwedo cargo dgr Pages lithium batteries aspx Link to International Maritime Dangerous Goods IMDG Code http www imo org P...

Page 10: ...to provide exceptional energy run time and cycle life in a variety of applications The line currently consists of one model the E48 20 48V Nominal 2kWh They are designed to replace lead acid batterie...

Page 11: ...e reliable on the date compiled but we do not represent warrant or otherwise guarantee expressly or impliedly the merchantability fitness for a particular purpose freedom from patent infringement suit...

Page 12: ...es for Use in Light Electric Vehicles IEC60529 Meets IP67 Environmental Enclosure rating IEC61000 6 1 Generic standards Immunity for residential commercial and light industrial environments IEC61000 6...

Page 13: ...zation and Restriction of Chemicals REACH Management Methods for Controlling Pollution Caused by Electronic Information Products Regulation RoHS Transporting Lithium Ion Batteries The material present...

Page 14: ...rnational Air Transport Association IATA DangerousGoods Regulations International Maritime Dangerous Goods IMDG Code In the United States transportation of hazardous material Dangerous Goods is regula...

Page 15: ...unload hazardous materials Table 2 outlines an example process to help ensure that batteries are shipped per the required regulations Table 2 Example of Steps to Obtain or Ensure Regulatory Complianc...

Page 16: ...ed but we do not represent warrant or otherwise guarantee expressly or impliedly the merchantability fitness for a particular purpose freedom from patent infringement suitability accuracy reliability...

Page 17: ...ility or completeness of this information or the products materials or processes described Page 17 Handling Storage and Installation Safety and Handling The Alliance Intelligent Battery Series battery...

Page 18: ...Always keep sparks and flames away from batteries This includes sources of static electricity Never charge a battery when the temperature is above 140 F 60 C Always use short cables of appropriate si...

Page 19: ...e compiled but we do not represent warrant or otherwise guarantee expressly or impliedly the merchantability fitness for a particular purpose freedom from patent infringement suitability accuracy reli...

Page 20: ...temperature expected See table 6 for Environmental operation conditions The battery can accommodate a maximum inductance of 10 H For reference 10 H is equivalent to 6 meters 20 feet of individual sta...

Page 21: ...t washer and finally by the bolt or nut Configuring Batteries in a Parallel Group up to 1S10P To achieve higher capacity arrange the batteries in a single series 1S parallel group by connecting all li...

Page 22: ...mpleteness of this information or the products materials or processes described Page 22 Series and Parallel Battery Configuration Warning and Notices Connecting Alliance Intelligent Battery SeriesTM C...

Page 23: ...ctor Pin Out Descriptions Transportation and Storage When storing or transporting the Alliance Intelligent Battery Series batteries American Battery Solutions recommends the following Batteries can be...

Page 24: ...ce Intelligent Battery Series batteries are engineered to disconnect from the host system under a variety of conditions in order to avoid internal damage When this occurs in equipment with Alliance ba...

Page 25: ...OD at 25 C a 40Aa Maximum Continuous Charge Current to 100 capacity at 25 C a 12Aa Maximum Pulse Discharge Current 150A for 2secb 120A for 10secb 104A for 30secb 80A for 120secb Maximum Pulse Charge C...

Page 26: ...9 IP67 Environmental Rating for Battery Enclosure Recommended Storage Environment Conditions Temperature 40 C to 35 C b Relative Humidity noncondensing 5 to 95 Altitude Up to 25 000 ft 7600 m Transpor...

Page 27: ...ve samples and not the actual product shipped We based the information on data believed to be reliable on the date compiled but we do not represent warrant or otherwise guarantee expressly or impliedl...

Page 28: ...eedom from patent infringement suitability accuracy reliability or completeness of this information or the products materials or processes described Page 28 Operation and System Design General Battery...

Page 29: ...Moderate and Sever with elevating effects to the condition All fault states are broadcast on CAN in the Batt_Eventmatrix_A B messages Table 8 Alliance Intelligent Battery SeriesTM Fault State Reaction...

Page 30: ...attery Series can be woken by connecting the Ign Low Pin 2 of the low voltage connector to the negative terminal of the battery or connecting the Ign 12V to an external 12V source It is assumed that c...

Page 31: ...wake but not delivering power either by the None command or because there is a fault in the system preventing the power to from the battery The Sleep state is a low power state the BMS will enter when...

Page 32: ...wer or energy required Series configuration of the Alliance Intelligent Battery Series is not supported and will result in permanent damage to the BMS if configured as such a Single Module Setup The b...

Page 33: ...tegrated protection circuitry to prevent the battery from certain damaging use conditions The battery s circuitry interrupts either charging or discharging current if the battery is in danger of excee...

Page 34: ...Series battery supports 2 level of over current protection 1 Overcurrent Protection will trigger if the sensed current exceeds the allowed current limits for a time In the event of exceeding the curr...

Page 35: ...1 Undervoltage Warning Undervoltage Warning sets a warning flag if any of the Battery cell voltage goes below Minimum Discharge Voltage This notifies the user to take appropriate actions and use the...

Page 36: ...nnect its terminals and not accept further charge current Toexit the OVP state apply a load to discharge the Alliance Intelligent Battery Series The battery s internal balancing circuitry will also ca...

Page 37: ...mperature limit as described in UL 1973 For operation beyond those touch temperature limits not to exceed 90 C the Alliance Intelligent Battery Series will require the placement of guards to prevent a...

Page 38: ...ut opening the FETs 2 Under Temperature Moderate Under Temperature Moderate flag is set if any of the Battery cell Temperatures go below Charge under Temperature Protection Limit This fault restricts...

Page 39: ...information or the products materials or processes described Page 39 Constant Current CC Float Voltage Chargers For Alliance Intelligent Battery Series batteries operating under normal conditions duri...

Page 40: ...lliance Intelligent Battery Series modules Charge Limits and Temperatures At room temperature and above the Alliance Intelligent Battery Series battery can accept full rated charge As with all battery...

Page 41: ...ility or completeness of this information or the products materials or processes described Page 41 Figure 12 Connecting multiple modules in parallel to a charger When charging multiple batteries maxim...

Page 42: ...n your application The Alliance Intelligent Battery Series battery End of Discharge EOD terminal voltage is a function of the core cells any cell to cell variations and series impedance of the interna...

Page 43: ...elf Life Alliance Intelligent Battery Series batteries ship from the factory at approximately 30 State of Charge SOC and slowly discharge primarily due to the small parasitic load of the battery manag...

Page 44: ...ligent Battery Series is based upon the CAN 2 0A B protocol All messaging from the pack 1 10 modules in parallel to the host application and charger is accomplished using CAN 2 0A protocol 11 bit mess...

Page 45: ...pressly or impliedly the merchantability fitness for a particular purpose freedom from patent infringement suitability accuracy reliability or completeness of this information or the products material...

Page 46: ...BATT_packStatus 0x103 State of Charge for the battery pack BATT_PACKSTATE BATT_packStatus 0x103 Reports the current state of the battery CHRG_CHARGERENABLED CHRG_chargingControl 0x111 0 Charger is di...

Page 47: ...e 47 Operational Protection Alarms and Settings Table 14 lists the Alliance Intelligent Battery Series Operational Protection matrix covering warnings alarms and hardware circuitry for voltage and tem...

Page 48: ...Battery 0x1514 Module Under Temp Warning 1 1 1 1 0 1 Battery 0x1305 Overcurrent Charge 0 0 0 0 0 0 Battery 0x1315 Overcurrent Discharge 0 0 0 0 0 0 Battery 0x1325 Overcurrent HW 0 0 0 0 0 0 FET 0x30CF...

Page 49: ...C5 Abnormal Reset Reason 1 1 1 1 1 1 Platform 0x5015 Flash App CRC Error 0 0 0 0 0 0 Platform 0x5025 Flash Bootloader CRC Error 1 1 1 1 1 1 Platform 0x5035 Task Lockup 0 0 0 0 0 0 Platform 0x5045 RAM...

Page 50: ...like pressing ignition button on car and then transmitting CAN messages to keep alive 2 Maintaining a ground connection with no CAN In the first case the batteries will stay alive until a shutdown co...

Page 51: ...defined in the DBC file Messages from the host are expected every 1000 ms and timeout currently is after 10 seconds Q If CAN is not used how does the keep alive work A By grounding the Ign pin When r...

Page 52: ...ies and the appropriate troubleshooting procedures Table 16 Alliance Intelligent Battery Series Troubleshooting and Solutions Problem Possible Cause s Solution s The battery does not deliver the expec...

Page 53: ...ochemical and ionic resistances Ah Amp Hour An Ampere hour or Amp hour is a unit of electrical charge having the dimensions of electric current multiplied by time equal to the charge transferred by a...

Page 54: ...munications protocol used for communication between battery modules battery management systems and customer application systems Cell A single unit of electrical energy storage Charger A device specifi...

Page 55: ...rom patent infringement suitability accuracy reliability or completeness of this information or the products materials or processes described Page 55 LVCO Low voltage Cut off Module See Battery Module...

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