ABB VTR354P11, Operation Manual

Page: 55 / 261

3
Betrieb und
Unterhalt
3
Operation and
maintenance
Turbocharger VTR..4 Seite / Page 1
Betrieb und Unterhalt Kap. / Chap. 3 Operation and maintenance
ABB Turbo Systems Ltd HZTL 10011
- L -
Volume: 46 pages
Edition: 02 / 2011

Inhalt
1 Prüfarbeiten..............................................3
1.1 Übersicht Prüfarbeiten .............................3
1.2 Prüfen alle
25 bis 50 Stunden ....................................5
1.3 Prüfen alle 100 Stunden ..........................6
1.4 Prüfen bei jedem Service .........................6
1.5 Einträge in das Maschinentagebuch .........6
2 Überwachung ...........................................9
2.1 Drehzahlmessung ....................................9
2.2 U-Manometer ......................................... 11
2.3 Pumpen des Turboladers .......................12
2.4 Streifen von rotierenden Teilen .............13
3 Pflegearbeiten ........................................14
3.1 Sicherheitshinweise ...............................14
3.2 Übersicht Pflegearbeiten .......................15
3.3 Luftfilter reinigen.....................................21
3.4 Kühlwasserräume und
Sperrluftkanäle reinigen .........................23
3.5 Ölräume reinigen....................................27
3.6 Turbine reinigen .....................................28
3.7 Verdichter reinigen ................................33
4 Unterhaltsarbeiten ..................................36
4.1 Übersicht Unterhaltsarbeiten ................37
4.2 Schmieröl wechseln ...............................40
4.3 Lagerwechselzeit ...................................43
4.4 Verdichterradwechselzeit .......................44
4.5 Turbinenwechselzeit ..............................44
Contents
1 Inspection ................................................3
1.1 Outline of inspection work ........................3
1.2 Inspection every
25 to 50 hours ..........................................5
1.3 Inspection every 100 hours ......................6
1.4 Inspection with every service ...................6
1.5 Entries in the machine logbook ................6
2 Monitoring ................................................9
2.1 Speed measurement ................................9
2.2 U-tube manometer ................................. 11
2.3 Surging of turbocharger .........................12
2.4 Contact with rotating parts .....................13
3 Cleaning work ........................................14
3.1 Safety instructions ..................................14
3.2 Outline of cleaning work .........................15
3.3 Cleaning the air filter ..............................21
3.4 Cleaning the cooling water spaces
and the sealing air ducts ........................23
3.5 Cleaning the oil spaces ..........................27
3.6 Cleaning the turbine ...............................28
3.7 Cleaning the compressor .......................33
4 Maintenance work ..................................36
4.1 Outline of maintenance work .................37
4.2 Changing the lubricating oil ....................40
4.3 Intervals for replacing the bearings ........43
4.4 Intervals for replacing
the compressor wheel .........................44
4.5 Intervals for replacing
the bladed shaft .................................44