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  WBPEEUI240751C0

List of Figures

 (continued)

No.

Title

Page

7-3.

Auxiliary Block Front Panel .....................................................................7-10

10-1.

Replacement Flowchart (1 of 4) ................................................................10-2

10-2.

I/O Module Replacement Flowchart (2 of 4)..............................................10-2

10-3.

I/O Block and Auxiliary Block Replacement Flowchart (3 of 4) .................10-3

10-4.

Relay Replacement Flowchart (4 of 4) .......................................................10-3

A-1.

I/O Module............................................................................................... A-1

A-2.

Nonredundant Base.................................................................................. A-2

A-3.

Redundant Base ....................................................................................... A-3

A-4.

Auxiliary Block ......................................................................................... A-4

PR2-1.

Base Attachment .................................................................................. PR2-2

PR3-1.

I/O Module Attachment........................................................................ PR3-2

PR4-1.

Auxiliary Block Installation................................................................... PR4-2

PR5-1.

Base Attachment .................................................................................. PR5-2

PR5-2.

Blank Module Attachment .................................................................... PR5-3

PR6-1.

User-Configurable Jumpers - Base ....................................................... PR6-4

PR6-2.

Analog Input Field Power Selection (J17/J18) ....................................... PR6-5

PR7-1.

Analog Input (Simplified) ...................................................................... PR7-2

PR8-1.

User-Configurable Jumpers - Base ....................................................... PR8-4

PR8-2.

Analog Input Field Power Selection (J17/J18) ....................................... PR8-5

PR8-3.

Analog Input (Simplified) ...................................................................... PR8-6

PR9-1.

Analog Input (Simplified) ...................................................................... PR9-2

PR10-1.

Analog Output (Simplified).................................................................. PR10-2

PR11-1.

User-Configurable Jumpers - Base ..................................................... PR11-5

PR11-2.

Analog Input Field Power Selection (J15/J16) ..................................... PR11-6

PR11-3.

Configuration Jumper Access ............................................................. PR11-6

PR11-4.

User-Configurable Jumpers - I/O Board ............................................. PR11-7

PR11-5.

Analog Input (Simplified) .................................................................... PR11-8

PR11-6.

Analog Output (Simplified).................................................................. PR11-9

PR11-7.

Digital Input (Simplified)..................................................................... PR11-9

PR11-8.

Digital Output (Simplified) .................................................................PR11-10

PR12-1.

Configuration Jumper Access ............................................................. PR12-5

PR12-2.

User-Configurable Jumpers - I/O Board ............................................. PR12-6

PR12-3.

Digital Input (Simplified)..................................................................... PR12-7

PR12-4.

Digital Output (Simplified) .................................................................. PR12-7

PR12-5.

DIO with RLY - Digital Output (Simplified) .......................................... PR12-8

PR13-1.

Digital Output (Simplified) .................................................................. PR13-2

PR14-1.

Configuration Jumper Access ............................................................. PR14-3

PR14-2.

User-Configurable Jumpers - I/O Board ............................................. PR14-4

PR14-3.

Digital Output (Simplified) .................................................................. PR14-5

PR15-1.

I/O Board Layout ............................................................................... PR15-2

PR16-1.

I/O Board Layout (Shown Without Relays) .......................................... PR16-3

PR17-1.

CIO Connection .................................................................................. PR17-1

PR17-2.

Current Mode Bypass Cable Connection ............................................. PR17-3

Summary of Contents for Symphony Harmony Series

Page 1: ...Instruction Harmony Series HarmonyInput O utput System I O and Auxiliary Blocks ...

Page 2: ...pplication The Harmony I O system is part of the Symphony Enterprise Management and Control System It is however fully compatible with the INFI 90 OPEN Strategic Enterprise Management System This instruction overviews the Harmony I O system describes the analog digital and control I O blocks and auxiliary blocks used for field I O interface and provides I O and auxiliary block installation and con...

Page 3: ...ough PR7 2 Original PR8 1 through PR8 6 Original PR9 1 through PR9 2 Original PR10 1 through PR10 2 Original PR11 1 through PR11 10 Original PR12 1 through PR12 8 Original PR13 1 through PR13 2 Original PR14 1 through PR14 5 Original PR15 1 through PR15 2 Original PR16 1 through PR16 3 Original PR17 1 through PR17 4 Original PR18 1 through PR18 2 Original PR19 1 through PR19 14 Original PR20 1 thr...

Page 4: ...How to Use this Instruction 1 11 Document Conventions 1 12 Glossary of Terms and Abbreviations 1 12 Reference Documents 1 13 Abbreviated Harmony I O Nomenclature 1 13 Related Nomenclature 1 14 Design Standards 1 14 Specifications 1 16 Section 2 Input Output Blocks 2 1 Introduction 2 1 AIN 120 2 1 AIN 200 2 2 AIN 220 2 4 AIN 300 2 5 AOT 150 2 6 BLK 100 2 7 CIO 100 2 8 CIO 110 2 12 DIO 400 2 13 DOT ...

Page 5: ...ial Link Interface 3 12 LED Drivers and Status LEDs 3 14 I O Channel Interface 3 14 I O Section 3 14 Special Operations Switch SW2 3 15 Base 3 15 Screw and Clamp Termination Bases 3 15 Cable Connection 3 18 Shield Terminations Chassis Ground 3 19 I O Module Mounting 3 19 Hardware Keying 3 20 I O Redundancy 3 20 Failure Mode Outputs 3 20 Short Circuit Protection 3 22 Auxiliary Block 3 24 I O System...

Page 6: ...y Controller 6 1 Download 6 1 Verification 6 2 Changes 6 2 Time Synchronization 6 3 Firmware Download 6 3 Labels 6 3 Device Label 6 4 Electronic ID 6 4 Establishing a Device Label 6 4 Predefining a Device Label 6 5 Online Configuration 6 5 Channel Label 6 6 Duplicate Labels 6 6 Function Codes 6 7 I O Device Definition FC 221 6 8 I O Channel FC 222 223 224 225 6 9 I O Channel Data 6 11 Suspect Cond...

Page 7: ...abels 7 5 I O Module Rear Panel 7 5 Termination Base Color Coding and Markings 7 6 Operation 7 7 Startup 7 7 Stop Reset Button 7 7 Initialization 7 8 Auxiliary Block 7 9 Section 8 Troubleshooting 8 1 Introduction 8 1 Troubleshooting Procedures 8 1 Operating Mode Normal and Fault LEDs 8 1 Power LEDs 8 2 Status Code LEDs 8 2 I O Block Problem Reports 8 6 Station Problem Reports 8 9 I O Block Status ...

Page 8: ...ock Nomenclature 11 1 Cable Nomenclature 11 4 Miscellaneous Parts 11 6 Appendix A Hardware Drawings A 1 Introduction A 1 I O Block A 1 Auxiliary Block A 4 List of Procedures No Title PR1 Installation Preparation PR2 I O Block Base Installation PR3 I O Module Installation PR4 Auxiliary Block Installation PR5 BLK 100 Installation PR6 AIN 120 Setup PR7 AIN 200 Setup PR8 AIN 220 Setup PR9 AIN 300 Setu...

Page 9: ...PR23 RLY 100 200 Wiring PR24 Offline Diagnostics PR25 Device Label Definition PR26 I O System Configuration PR27 Connections Check PR28 I O Module Removal PR29 I O Block Base Removal PR30 Auxiliary Block Removal PR31 Wiring and Cabling Disconnection PR32 DOT 100 120 Relay Replacement PR33 RLY 100 Relay Replacement PR34 RLY 200 Relay Replacement List of Worksheets No Title WS1 AIN 120 WS2 AIN 200 W...

Page 10: ...ction 3 19 3 15 Redundant I O Block 3 21 3 16 Auxiliary Block 3 24 3 17 Example I O Connection Setup and Configuration 3 25 4 1 AIN 120 Block Voltage Mode Differential or Single Ended 4 4 4 2 AIN 120 Block Current Mode IFP or LFP Powered 4 5 4 3 AIN 120 Block Current Mode RFP Powered 4 6 4 4 AIN 200 220 Block Voltage and Thermocouple Mode 4 7 4 5 AIN 220 Block Current Mode IFP or LFP Powered 4 8 4...

Page 11: ...put Simplified PR8 6 PR9 1 Analog Input Simplified PR9 2 PR10 1 Analog Output Simplified PR10 2 PR11 1 User Configurable Jumpers Base PR11 5 PR11 2 Analog Input Field Power Selection J15 J16 PR11 6 PR11 3 Configuration Jumper Access PR11 6 PR11 4 User Configurable Jumpers I O Board PR11 7 PR11 5 Analog Input Simplified PR11 8 PR11 6 Analog Output Simplified PR11 9 PR11 7 Digital Input Simplified P...

Page 12: ...6 PR21 4 Analog Output PR21 6 PR21 5 Digital Input PR21 7 PR21 6 Digital Output PR21 7 PR22 1 Wiring Terminals and Assignments PR22 2 PR23 1 Wiring Terminals and Assignments RLY 100 PR23 3 PR23 2 Wiring Terminals and Assignments RLY 200 PR23 4 PR24 1 Diagnostics Status LED Indications PR24 1 PR28 1 I O Module Removal PR28 2 PR29 1 Base Removal PR29 2 PR30 1 Auxiliary Block Removal PR30 2 PR32 1 Co...

Page 13: ... Output Conditions 3 22 3 2 Channel Fault Currents Nominal Under Short Conditions 3 23 5 1 Installation Procedures 5 2 6 1 I O Channel Function Code Summary 6 9 6 2 I O Channel Specifications Summary 6 9 7 1 Operating Mode Normal and Fault LEDs 7 3 7 2 Normal Operating Mode Status Codes 7 3 7 3 Digital Channel Status 7 4 7 4 Special Operations Switch SW2 Settings 7 6 7 5 Terminal Strip Markings an...

Page 14: ...ield Power Select Jumpers PR9 1 PR10 1 Field Power Select Jumpers PR10 1 PR11 1 Field Power Select Jumpers PR11 2 PR11 2 Analog Input Field Power Select Jumpers Base PR11 2 PR11 3 Analog Input Channel Jumpers PR11 3 PR11 4 Analog Output Channel Jumpers PR11 3 PR11 5 Digital Input Channel Jumpers PR11 4 PR11 6 Digital Output Channel Jumpers PR11 4 PR12 1 Digital Output Field Power Select Jumpers PR...

Page 15: ... RTS Cable Requirements PR21 3 PR21 2 Terminal Strip Markings and Color Coding PR21 5 PR21 3 Connector Pin Assignments Tables PR21 5 PR21 4 AIN 120 and AIN 220 PR21 8 PR21 5 AIN 200 PR21 9 PR21 6 AIN 300 PR21 10 PR21 7 AOT 150 PR21 11 PR21 8 CIO 100 PR21 12 PR21 9 DIO 400 PR21 13 PR21 10 DOT 100 and DOT 120 PR21 14 PR22 1 Station to Wiring Terminal Relationship PR22 3 PR22 2 Terminal Assignments P...

Page 16: ...ion unless the area is known to be nonhazardous p 3 7 PR3 1 PR28 1 Verify the main power field power and power entry panel circuit breakers switches are turned off before starting installation retrofit upgrade or wiring procedures Failure to do so could result in severe or fatal shock Do not turn the power on until the installation retrofit upgrade or wiring procedures are complete p PR19 1 PR20 1...

Page 17: ... PR28 1 Insure the setting for the digital input field power monitor jumper DIFP J2 matches the actual field power voltage IFP or LFP Circuit damage will occur if the LFP voltage is greater than the voltage set ting of jumper DIFP J2 p PR12 1 Use only ABB Automation approved relays on the relay assembly Using unapproved relays could improperly route signals and dam age equipment connected to the r...

Page 18: ...t descriptions from equipment manuals Parts without a description must be ordered from the nearest sales or service office Recommended spare parts lists including prices are available through the nearest sales or service office ABB has modern training facilities available for training your personnel On site training is also available Contact your nearest ABB sales office for specific information a...

Page 19: ...tions Registrations and trademarks used in this document include Composer Trademark of Elsag Bailey Process Automation INFI 90 Registered trademark of Elsag Bailey Process Automation INFI NET Registered trademark of Elsag Bailey Process Automation ...

Page 20: ...pplication The Harmony I O system is part of the Symphony Enterprise Management and Control System It is however fully compatible with the INFI 90 OPEN Strategic Enterprise Management System This instruction overviews the Harmony I O system describes the analog digital and control I O blocks and auxiliary blocks used for field I O interface and provides I O and auxiliary block installation and con...

Page 21: ...ough PR7 2 Original PR8 1 through PR8 6 Original PR9 1 through PR9 2 Original PR10 1 through PR10 2 Original PR11 1 through PR11 10 Original PR12 1 through PR12 8 Original PR13 1 through PR13 2 Original PR14 1 through PR14 5 Original PR15 1 through PR15 2 Original PR16 1 through PR16 3 Original PR17 1 through PR17 4 Original PR18 1 through PR18 2 Original PR19 1 through PR19 14 Original PR20 1 thr...

Page 22: ...How to Use this Instruction 1 11 Document Conventions 1 12 Glossary of Terms and Abbreviations 1 12 Reference Documents 1 13 Abbreviated Harmony I O Nomenclature 1 13 Related Nomenclature 1 14 Design Standards 1 14 Specifications 1 16 Section 2 Input Output Blocks 2 1 Introduction 2 1 AIN 120 2 1 AIN 200 2 2 AIN 220 2 4 AIN 300 2 5 AOT 150 2 6 BLK 100 2 7 CIO 100 2 8 CIO 110 2 12 DIO 400 2 13 DOT ...

Page 23: ...ial Link Interface 3 12 LED Drivers and Status LEDs 3 14 I O Channel Interface 3 14 I O Section 3 14 Special Operations Switch SW2 3 15 Base 3 15 Screw and Clamp Termination Bases 3 15 Cable Connection 3 18 Shield Terminations Chassis Ground 3 19 I O Module Mounting 3 19 Hardware Keying 3 20 I O Redundancy 3 20 Failure Mode Outputs 3 20 Short Circuit Protection 3 22 Auxiliary Block 3 24 I O System...

Page 24: ...y Controller 6 1 Download 6 1 Verification 6 2 Changes 6 2 Time Synchronization 6 3 Firmware Download 6 3 Labels 6 3 Device Label 6 4 Electronic ID 6 4 Establishing a Device Label 6 4 Predefining a Device Label 6 5 Online Configuration 6 5 Channel Label 6 6 Duplicate Labels 6 6 Function Codes 6 7 I O Device Definition FC 221 6 8 I O Channel FC 222 223 224 225 6 9 I O Channel Data 6 11 Suspect Cond...

Page 25: ...abels 7 5 I O Module Rear Panel 7 5 Termination Base Color Coding and Markings 7 6 Operation 7 7 Startup 7 7 Stop Reset Button 7 7 Initialization 7 8 Auxiliary Block 7 9 Section 8 Troubleshooting 8 1 Introduction 8 1 Troubleshooting Procedures 8 1 Operating Mode Normal and Fault LEDs 8 1 Power LEDs 8 2 Status Code LEDs 8 2 I O Block Problem Reports 8 6 Station Problem Reports 8 9 I O Block Status ...

Page 26: ...ock Nomenclature 11 1 Cable Nomenclature 11 4 Miscellaneous Parts 11 6 Appendix A Hardware Drawings A 1 Introduction A 1 I O Block A 1 Auxiliary Block A 4 List of Procedures No Title PR1 Installation Preparation PR2 I O Block Base Installation PR3 I O Module Installation PR4 Auxiliary Block Installation PR5 BLK 100 Installation PR6 AIN 120 Setup PR7 AIN 200 Setup PR8 AIN 220 Setup PR9 AIN 300 Setu...

Page 27: ...PR23 RLY 100 200 Wiring PR24 Offline Diagnostics PR25 Device Label Definition PR26 I O System Configuration PR27 Connections Check PR28 I O Module Removal PR29 I O Block Base Removal PR30 Auxiliary Block Removal PR31 Wiring and Cabling Disconnection PR32 DOT 100 120 Relay Replacement PR33 RLY 100 Relay Replacement PR34 RLY 200 Relay Replacement List of Worksheets No Title WS1 AIN 120 WS2 AIN 200 W...

Page 28: ...ction 3 19 3 15 Redundant I O Block 3 21 3 16 Auxiliary Block 3 24 3 17 Example I O Connection Setup and Configuration 3 25 4 1 AIN 120 Block Voltage Mode Differential or Single Ended 4 4 4 2 AIN 120 Block Current Mode IFP or LFP Powered 4 5 4 3 AIN 120 Block Current Mode RFP Powered 4 6 4 4 AIN 200 220 Block Voltage and Thermocouple Mode 4 7 4 5 AIN 220 Block Current Mode IFP or LFP Powered 4 8 4...

Page 29: ...put Simplified PR8 6 PR9 1 Analog Input Simplified PR9 2 PR10 1 Analog Output Simplified PR10 2 PR11 1 User Configurable Jumpers Base PR11 5 PR11 2 Analog Input Field Power Selection J15 J16 PR11 6 PR11 3 Configuration Jumper Access PR11 6 PR11 4 User Configurable Jumpers I O Board PR11 7 PR11 5 Analog Input Simplified PR11 8 PR11 6 Analog Output Simplified PR11 9 PR11 7 Digital Input Simplified P...

Page 30: ...6 PR21 4 Analog Output PR21 6 PR21 5 Digital Input PR21 7 PR21 6 Digital Output PR21 7 PR22 1 Wiring Terminals and Assignments PR22 2 PR23 1 Wiring Terminals and Assignments RLY 100 PR23 3 PR23 2 Wiring Terminals and Assignments RLY 200 PR23 4 PR24 1 Diagnostics Status LED Indications PR24 1 PR28 1 I O Module Removal PR28 2 PR29 1 Base Removal PR29 2 PR30 1 Auxiliary Block Removal PR30 2 PR32 1 Co...

Page 31: ... Output Conditions 3 22 3 2 Channel Fault Currents Nominal Under Short Conditions 3 23 5 1 Installation Procedures 5 2 6 1 I O Channel Function Code Summary 6 9 6 2 I O Channel Specifications Summary 6 9 7 1 Operating Mode Normal and Fault LEDs 7 3 7 2 Normal Operating Mode Status Codes 7 3 7 3 Digital Channel Status 7 4 7 4 Special Operations Switch SW2 Settings 7 6 7 5 Terminal Strip Markings an...

Page 32: ...ield Power Select Jumpers PR9 1 PR10 1 Field Power Select Jumpers PR10 1 PR11 1 Field Power Select Jumpers PR11 2 PR11 2 Analog Input Field Power Select Jumpers Base PR11 2 PR11 3 Analog Input Channel Jumpers PR11 3 PR11 4 Analog Output Channel Jumpers PR11 3 PR11 5 Digital Input Channel Jumpers PR11 4 PR11 6 Digital Output Channel Jumpers PR11 4 PR12 1 Digital Output Field Power Select Jumpers PR...

Page 33: ... RTS Cable Requirements PR21 3 PR21 2 Terminal Strip Markings and Color Coding PR21 5 PR21 3 Connector Pin Assignments Tables PR21 5 PR21 4 AIN 120 and AIN 220 PR21 8 PR21 5 AIN 200 PR21 9 PR21 6 AIN 300 PR21 10 PR21 7 AOT 150 PR21 11 PR21 8 CIO 100 PR21 12 PR21 9 DIO 400 PR21 13 PR21 10 DOT 100 and DOT 120 PR21 14 PR22 1 Station to Wiring Terminal Relationship PR22 3 PR22 2 Terminal Assignments P...

Page 34: ...ion unless the area is known to be nonhazardous p 3 7 PR3 1 PR28 1 Verify the main power field power and power entry panel circuit breakers switches are turned off before starting installation retrofit upgrade or wiring procedures Failure to do so could result in severe or fatal shock Do not turn the power on until the installation retrofit upgrade or wiring procedures are complete p PR19 1 PR20 1...

Page 35: ... PR28 1 Insure the setting for the digital input field power monitor jumper DIFP J2 matches the actual field power voltage IFP or LFP Circuit damage will occur if the LFP voltage is greater than the voltage set ting of jumper DIFP J2 p PR12 1 Use only ABB Automation approved relays on the relay assembly Using unapproved relays could improperly route signals and dam age equipment connected to the r...

Page 36: ...t descriptions from equipment manuals Parts without a description must be ordered from the nearest sales or service office Recommended spare parts lists including prices are available through the nearest sales or service office ABB has modern training facilities available for training your personnel On site training is also available Contact your nearest ABB sales office for specific information a...

Page 37: ...tions Registrations and trademarks used in this document include Composer Trademark of Elsag Bailey Process Automation INFI 90 Registered trademark of Elsag Bailey Process Automation INFI NET Registered trademark of Elsag Bailey Process Automation ...

Page 38: ...pplication The Harmony I O system is part of the Symphony Enterprise Management and Control System It is however fully compatible with the INFI 90 OPEN Strategic Enterprise Management System This instruction overviews the Harmony I O system describes the analog digital and control I O blocks and auxiliary blocks used for field I O interface and provides I O and auxiliary block installation and con...

Page 39: ...ough PR7 2 Original PR8 1 through PR8 6 Original PR9 1 through PR9 2 Original PR10 1 through PR10 2 Original PR11 1 through PR11 10 Original PR12 1 through PR12 8 Original PR13 1 through PR13 2 Original PR14 1 through PR14 5 Original PR15 1 through PR15 2 Original PR16 1 through PR16 3 Original PR17 1 through PR17 4 Original PR18 1 through PR18 2 Original PR19 1 through PR19 14 Original PR20 1 thr...

Page 40: ...How to Use this Instruction 1 11 Document Conventions 1 12 Glossary of Terms and Abbreviations 1 12 Reference Documents 1 13 Abbreviated Harmony I O Nomenclature 1 13 Related Nomenclature 1 14 Design Standards 1 14 Specifications 1 16 Section 2 Input Output Blocks 2 1 Introduction 2 1 AIN 120 2 1 AIN 200 2 2 AIN 220 2 4 AIN 300 2 5 AOT 150 2 6 BLK 100 2 7 CIO 100 2 8 CIO 110 2 12 DIO 400 2 13 DOT ...

Page 41: ...ial Link Interface 3 12 LED Drivers and Status LEDs 3 14 I O Channel Interface 3 14 I O Section 3 14 Special Operations Switch SW2 3 15 Base 3 15 Screw and Clamp Termination Bases 3 15 Cable Connection 3 18 Shield Terminations Chassis Ground 3 19 I O Module Mounting 3 19 Hardware Keying 3 20 I O Redundancy 3 20 Failure Mode Outputs 3 20 Short Circuit Protection 3 22 Auxiliary Block 3 24 I O System...

Page 42: ...y Controller 6 1 Download 6 1 Verification 6 2 Changes 6 2 Time Synchronization 6 3 Firmware Download 6 3 Labels 6 3 Device Label 6 4 Electronic ID 6 4 Establishing a Device Label 6 4 Predefining a Device Label 6 5 Online Configuration 6 5 Channel Label 6 6 Duplicate Labels 6 6 Function Codes 6 7 I O Device Definition FC 221 6 8 I O Channel FC 222 223 224 225 6 9 I O Channel Data 6 11 Suspect Cond...

Page 43: ...abels 7 5 I O Module Rear Panel 7 5 Termination Base Color Coding and Markings 7 6 Operation 7 7 Startup 7 7 Stop Reset Button 7 7 Initialization 7 8 Auxiliary Block 7 9 Section 8 Troubleshooting 8 1 Introduction 8 1 Troubleshooting Procedures 8 1 Operating Mode Normal and Fault LEDs 8 1 Power LEDs 8 2 Status Code LEDs 8 2 I O Block Problem Reports 8 6 Station Problem Reports 8 9 I O Block Status ...

Page 44: ...ock Nomenclature 11 1 Cable Nomenclature 11 4 Miscellaneous Parts 11 6 Appendix A Hardware Drawings A 1 Introduction A 1 I O Block A 1 Auxiliary Block A 4 List of Procedures No Title PR1 Installation Preparation PR2 I O Block Base Installation PR3 I O Module Installation PR4 Auxiliary Block Installation PR5 BLK 100 Installation PR6 AIN 120 Setup PR7 AIN 200 Setup PR8 AIN 220 Setup PR9 AIN 300 Setu...

Page 45: ...PR23 RLY 100 200 Wiring PR24 Offline Diagnostics PR25 Device Label Definition PR26 I O System Configuration PR27 Connections Check PR28 I O Module Removal PR29 I O Block Base Removal PR30 Auxiliary Block Removal PR31 Wiring and Cabling Disconnection PR32 DOT 100 120 Relay Replacement PR33 RLY 100 Relay Replacement PR34 RLY 200 Relay Replacement List of Worksheets No Title WS1 AIN 120 WS2 AIN 200 W...

Page 46: ...ction 3 19 3 15 Redundant I O Block 3 21 3 16 Auxiliary Block 3 24 3 17 Example I O Connection Setup and Configuration 3 25 4 1 AIN 120 Block Voltage Mode Differential or Single Ended 4 4 4 2 AIN 120 Block Current Mode IFP or LFP Powered 4 5 4 3 AIN 120 Block Current Mode RFP Powered 4 6 4 4 AIN 200 220 Block Voltage and Thermocouple Mode 4 7 4 5 AIN 220 Block Current Mode IFP or LFP Powered 4 8 4...

Page 47: ...put Simplified PR8 6 PR9 1 Analog Input Simplified PR9 2 PR10 1 Analog Output Simplified PR10 2 PR11 1 User Configurable Jumpers Base PR11 5 PR11 2 Analog Input Field Power Selection J15 J16 PR11 6 PR11 3 Configuration Jumper Access PR11 6 PR11 4 User Configurable Jumpers I O Board PR11 7 PR11 5 Analog Input Simplified PR11 8 PR11 6 Analog Output Simplified PR11 9 PR11 7 Digital Input Simplified P...

Page 48: ...6 PR21 4 Analog Output PR21 6 PR21 5 Digital Input PR21 7 PR21 6 Digital Output PR21 7 PR22 1 Wiring Terminals and Assignments PR22 2 PR23 1 Wiring Terminals and Assignments RLY 100 PR23 3 PR23 2 Wiring Terminals and Assignments RLY 200 PR23 4 PR24 1 Diagnostics Status LED Indications PR24 1 PR28 1 I O Module Removal PR28 2 PR29 1 Base Removal PR29 2 PR30 1 Auxiliary Block Removal PR30 2 PR32 1 Co...

Page 49: ... Output Conditions 3 22 3 2 Channel Fault Currents Nominal Under Short Conditions 3 23 5 1 Installation Procedures 5 2 6 1 I O Channel Function Code Summary 6 9 6 2 I O Channel Specifications Summary 6 9 7 1 Operating Mode Normal and Fault LEDs 7 3 7 2 Normal Operating Mode Status Codes 7 3 7 3 Digital Channel Status 7 4 7 4 Special Operations Switch SW2 Settings 7 6 7 5 Terminal Strip Markings an...

Page 50: ...ield Power Select Jumpers PR9 1 PR10 1 Field Power Select Jumpers PR10 1 PR11 1 Field Power Select Jumpers PR11 2 PR11 2 Analog Input Field Power Select Jumpers Base PR11 2 PR11 3 Analog Input Channel Jumpers PR11 3 PR11 4 Analog Output Channel Jumpers PR11 3 PR11 5 Digital Input Channel Jumpers PR11 4 PR11 6 Digital Output Channel Jumpers PR11 4 PR12 1 Digital Output Field Power Select Jumpers PR...

Page 51: ... RTS Cable Requirements PR21 3 PR21 2 Terminal Strip Markings and Color Coding PR21 5 PR21 3 Connector Pin Assignments Tables PR21 5 PR21 4 AIN 120 and AIN 220 PR21 8 PR21 5 AIN 200 PR21 9 PR21 6 AIN 300 PR21 10 PR21 7 AOT 150 PR21 11 PR21 8 CIO 100 PR21 12 PR21 9 DIO 400 PR21 13 PR21 10 DOT 100 and DOT 120 PR21 14 PR22 1 Station to Wiring Terminal Relationship PR22 3 PR22 2 Terminal Assignments P...

Page 52: ...ion unless the area is known to be nonhazardous p 3 7 PR3 1 PR28 1 Verify the main power field power and power entry panel circuit breakers switches are turned off before starting installation retrofit upgrade or wiring procedures Failure to do so could result in severe or fatal shock Do not turn the power on until the installation retrofit upgrade or wiring procedures are complete p PR19 1 PR20 1...

Page 53: ... PR28 1 Insure the setting for the digital input field power monitor jumper DIFP J2 matches the actual field power voltage IFP or LFP Circuit damage will occur if the LFP voltage is greater than the voltage set ting of jumper DIFP J2 p PR12 1 Use only ABB Automation approved relays on the relay assembly Using unapproved relays could improperly route signals and dam age equipment connected to the r...

Page 54: ...t descriptions from equipment manuals Parts without a description must be ordered from the nearest sales or service office Recommended spare parts lists including prices are available through the nearest sales or service office ABB has modern training facilities available for training your personnel On site training is also available Contact your nearest ABB sales office for specific information a...

Page 55: ...tions Registrations and trademarks used in this document include Composer Trademark of Elsag Bailey Process Automation INFI 90 Registered trademark of Elsag Bailey Process Automation INFI NET Registered trademark of Elsag Bailey Process Automation ...

Page 56: ...pplication The Harmony I O system is part of the Symphony Enterprise Management and Control System It is however fully compatible with the INFI 90 OPEN Strategic Enterprise Management System This instruction overviews the Harmony I O system describes the analog digital and control I O blocks and auxiliary blocks used for field I O interface and provides I O and auxiliary block installation and con...

Page 57: ...ough PR7 2 Original PR8 1 through PR8 6 Original PR9 1 through PR9 2 Original PR10 1 through PR10 2 Original PR11 1 through PR11 10 Original PR12 1 through PR12 8 Original PR13 1 through PR13 2 Original PR14 1 through PR14 5 Original PR15 1 through PR15 2 Original PR16 1 through PR16 3 Original PR17 1 through PR17 4 Original PR18 1 through PR18 2 Original PR19 1 through PR19 14 Original PR20 1 thr...

Page 58: ...How to Use this Instruction 1 11 Document Conventions 1 12 Glossary of Terms and Abbreviations 1 12 Reference Documents 1 13 Abbreviated Harmony I O Nomenclature 1 13 Related Nomenclature 1 14 Design Standards 1 14 Specifications 1 16 Section 2 Input Output Blocks 2 1 Introduction 2 1 AIN 120 2 1 AIN 200 2 2 AIN 220 2 4 AIN 300 2 5 AOT 150 2 6 BLK 100 2 7 CIO 100 2 8 CIO 110 2 12 DIO 400 2 13 DOT ...

Page 59: ...ial Link Interface 3 12 LED Drivers and Status LEDs 3 14 I O Channel Interface 3 14 I O Section 3 14 Special Operations Switch SW2 3 15 Base 3 15 Screw and Clamp Termination Bases 3 15 Cable Connection 3 18 Shield Terminations Chassis Ground 3 19 I O Module Mounting 3 19 Hardware Keying 3 20 I O Redundancy 3 20 Failure Mode Outputs 3 20 Short Circuit Protection 3 22 Auxiliary Block 3 24 I O System...

Page 60: ...y Controller 6 1 Download 6 1 Verification 6 2 Changes 6 2 Time Synchronization 6 3 Firmware Download 6 3 Labels 6 3 Device Label 6 4 Electronic ID 6 4 Establishing a Device Label 6 4 Predefining a Device Label 6 5 Online Configuration 6 5 Channel Label 6 6 Duplicate Labels 6 6 Function Codes 6 7 I O Device Definition FC 221 6 8 I O Channel FC 222 223 224 225 6 9 I O Channel Data 6 11 Suspect Cond...

Page 61: ...abels 7 5 I O Module Rear Panel 7 5 Termination Base Color Coding and Markings 7 6 Operation 7 7 Startup 7 7 Stop Reset Button 7 7 Initialization 7 8 Auxiliary Block 7 9 Section 8 Troubleshooting 8 1 Introduction 8 1 Troubleshooting Procedures 8 1 Operating Mode Normal and Fault LEDs 8 1 Power LEDs 8 2 Status Code LEDs 8 2 I O Block Problem Reports 8 6 Station Problem Reports 8 9 I O Block Status ...

Page 62: ...ock Nomenclature 11 1 Cable Nomenclature 11 4 Miscellaneous Parts 11 6 Appendix A Hardware Drawings A 1 Introduction A 1 I O Block A 1 Auxiliary Block A 4 List of Procedures No Title PR1 Installation Preparation PR2 I O Block Base Installation PR3 I O Module Installation PR4 Auxiliary Block Installation PR5 BLK 100 Installation PR6 AIN 120 Setup PR7 AIN 200 Setup PR8 AIN 220 Setup PR9 AIN 300 Setu...

Page 63: ...PR23 RLY 100 200 Wiring PR24 Offline Diagnostics PR25 Device Label Definition PR26 I O System Configuration PR27 Connections Check PR28 I O Module Removal PR29 I O Block Base Removal PR30 Auxiliary Block Removal PR31 Wiring and Cabling Disconnection PR32 DOT 100 120 Relay Replacement PR33 RLY 100 Relay Replacement PR34 RLY 200 Relay Replacement List of Worksheets No Title WS1 AIN 120 WS2 AIN 200 W...

Page 64: ...ction 3 19 3 15 Redundant I O Block 3 21 3 16 Auxiliary Block 3 24 3 17 Example I O Connection Setup and Configuration 3 25 4 1 AIN 120 Block Voltage Mode Differential or Single Ended 4 4 4 2 AIN 120 Block Current Mode IFP or LFP Powered 4 5 4 3 AIN 120 Block Current Mode RFP Powered 4 6 4 4 AIN 200 220 Block Voltage and Thermocouple Mode 4 7 4 5 AIN 220 Block Current Mode IFP or LFP Powered 4 8 4...

Page 65: ...put Simplified PR8 6 PR9 1 Analog Input Simplified PR9 2 PR10 1 Analog Output Simplified PR10 2 PR11 1 User Configurable Jumpers Base PR11 5 PR11 2 Analog Input Field Power Selection J15 J16 PR11 6 PR11 3 Configuration Jumper Access PR11 6 PR11 4 User Configurable Jumpers I O Board PR11 7 PR11 5 Analog Input Simplified PR11 8 PR11 6 Analog Output Simplified PR11 9 PR11 7 Digital Input Simplified P...

Page 66: ...6 PR21 4 Analog Output PR21 6 PR21 5 Digital Input PR21 7 PR21 6 Digital Output PR21 7 PR22 1 Wiring Terminals and Assignments PR22 2 PR23 1 Wiring Terminals and Assignments RLY 100 PR23 3 PR23 2 Wiring Terminals and Assignments RLY 200 PR23 4 PR24 1 Diagnostics Status LED Indications PR24 1 PR28 1 I O Module Removal PR28 2 PR29 1 Base Removal PR29 2 PR30 1 Auxiliary Block Removal PR30 2 PR32 1 Co...

Page 67: ... Output Conditions 3 22 3 2 Channel Fault Currents Nominal Under Short Conditions 3 23 5 1 Installation Procedures 5 2 6 1 I O Channel Function Code Summary 6 9 6 2 I O Channel Specifications Summary 6 9 7 1 Operating Mode Normal and Fault LEDs 7 3 7 2 Normal Operating Mode Status Codes 7 3 7 3 Digital Channel Status 7 4 7 4 Special Operations Switch SW2 Settings 7 6 7 5 Terminal Strip Markings an...

Page 68: ...ield Power Select Jumpers PR9 1 PR10 1 Field Power Select Jumpers PR10 1 PR11 1 Field Power Select Jumpers PR11 2 PR11 2 Analog Input Field Power Select Jumpers Base PR11 2 PR11 3 Analog Input Channel Jumpers PR11 3 PR11 4 Analog Output Channel Jumpers PR11 3 PR11 5 Digital Input Channel Jumpers PR11 4 PR11 6 Digital Output Channel Jumpers PR11 4 PR12 1 Digital Output Field Power Select Jumpers PR...

Page 69: ... RTS Cable Requirements PR21 3 PR21 2 Terminal Strip Markings and Color Coding PR21 5 PR21 3 Connector Pin Assignments Tables PR21 5 PR21 4 AIN 120 and AIN 220 PR21 8 PR21 5 AIN 200 PR21 9 PR21 6 AIN 300 PR21 10 PR21 7 AOT 150 PR21 11 PR21 8 CIO 100 PR21 12 PR21 9 DIO 400 PR21 13 PR21 10 DOT 100 and DOT 120 PR21 14 PR22 1 Station to Wiring Terminal Relationship PR22 3 PR22 2 Terminal Assignments P...

Page 70: ...ion unless the area is known to be nonhazardous p 3 7 PR3 1 PR28 1 Verify the main power field power and power entry panel circuit breakers switches are turned off before starting installation retrofit upgrade or wiring procedures Failure to do so could result in severe or fatal shock Do not turn the power on until the installation retrofit upgrade or wiring procedures are complete p PR19 1 PR20 1...

Page 71: ... PR28 1 Insure the setting for the digital input field power monitor jumper DIFP J2 matches the actual field power voltage IFP or LFP Circuit damage will occur if the LFP voltage is greater than the voltage set ting of jumper DIFP J2 p PR12 1 Use only ABB Automation approved relays on the relay assembly Using unapproved relays could improperly route signals and dam age equipment connected to the r...

Page 72: ...t descriptions from equipment manuals Parts without a description must be ordered from the nearest sales or service office Recommended spare parts lists including prices are available through the nearest sales or service office ABB has modern training facilities available for training your personnel On site training is also available Contact your nearest ABB sales office for specific information a...

Page 73: ...tions Registrations and trademarks used in this document include Composer Trademark of Elsag Bailey Process Automation INFI 90 Registered trademark of Elsag Bailey Process Automation INFI NET Registered trademark of Elsag Bailey Process Automation ...

Page 74: ...pplication The Harmony I O system is part of the Symphony Enterprise Management and Control System It is however fully compatible with the INFI 90 OPEN Strategic Enterprise Management System This instruction overviews the Harmony I O system describes the analog digital and control I O blocks and auxiliary blocks used for field I O interface and provides I O and auxiliary block installation and con...

Page 75: ...ough PR7 2 Original PR8 1 through PR8 6 Original PR9 1 through PR9 2 Original PR10 1 through PR10 2 Original PR11 1 through PR11 10 Original PR12 1 through PR12 8 Original PR13 1 through PR13 2 Original PR14 1 through PR14 5 Original PR15 1 through PR15 2 Original PR16 1 through PR16 3 Original PR17 1 through PR17 4 Original PR18 1 through PR18 2 Original PR19 1 through PR19 14 Original PR20 1 thr...

Page 76: ...How to Use this Instruction 1 11 Document Conventions 1 12 Glossary of Terms and Abbreviations 1 12 Reference Documents 1 13 Abbreviated Harmony I O Nomenclature 1 13 Related Nomenclature 1 14 Design Standards 1 14 Specifications 1 16 Section 2 Input Output Blocks 2 1 Introduction 2 1 AIN 120 2 1 AIN 200 2 2 AIN 220 2 4 AIN 300 2 5 AOT 150 2 6 BLK 100 2 7 CIO 100 2 8 CIO 110 2 12 DIO 400 2 13 DOT ...

Page 77: ...ial Link Interface 3 12 LED Drivers and Status LEDs 3 14 I O Channel Interface 3 14 I O Section 3 14 Special Operations Switch SW2 3 15 Base 3 15 Screw and Clamp Termination Bases 3 15 Cable Connection 3 18 Shield Terminations Chassis Ground 3 19 I O Module Mounting 3 19 Hardware Keying 3 20 I O Redundancy 3 20 Failure Mode Outputs 3 20 Short Circuit Protection 3 22 Auxiliary Block 3 24 I O System...

Page 78: ...y Controller 6 1 Download 6 1 Verification 6 2 Changes 6 2 Time Synchronization 6 3 Firmware Download 6 3 Labels 6 3 Device Label 6 4 Electronic ID 6 4 Establishing a Device Label 6 4 Predefining a Device Label 6 5 Online Configuration 6 5 Channel Label 6 6 Duplicate Labels 6 6 Function Codes 6 7 I O Device Definition FC 221 6 8 I O Channel FC 222 223 224 225 6 9 I O Channel Data 6 11 Suspect Cond...

Page 79: ...abels 7 5 I O Module Rear Panel 7 5 Termination Base Color Coding and Markings 7 6 Operation 7 7 Startup 7 7 Stop Reset Button 7 7 Initialization 7 8 Auxiliary Block 7 9 Section 8 Troubleshooting 8 1 Introduction 8 1 Troubleshooting Procedures 8 1 Operating Mode Normal and Fault LEDs 8 1 Power LEDs 8 2 Status Code LEDs 8 2 I O Block Problem Reports 8 6 Station Problem Reports 8 9 I O Block Status ...

Page 80: ...ock Nomenclature 11 1 Cable Nomenclature 11 4 Miscellaneous Parts 11 6 Appendix A Hardware Drawings A 1 Introduction A 1 I O Block A 1 Auxiliary Block A 4 List of Procedures No Title PR1 Installation Preparation PR2 I O Block Base Installation PR3 I O Module Installation PR4 Auxiliary Block Installation PR5 BLK 100 Installation PR6 AIN 120 Setup PR7 AIN 200 Setup PR8 AIN 220 Setup PR9 AIN 300 Setu...

Page 81: ...PR23 RLY 100 200 Wiring PR24 Offline Diagnostics PR25 Device Label Definition PR26 I O System Configuration PR27 Connections Check PR28 I O Module Removal PR29 I O Block Base Removal PR30 Auxiliary Block Removal PR31 Wiring and Cabling Disconnection PR32 DOT 100 120 Relay Replacement PR33 RLY 100 Relay Replacement PR34 RLY 200 Relay Replacement List of Worksheets No Title WS1 AIN 120 WS2 AIN 200 W...

Page 82: ...ction 3 19 3 15 Redundant I O Block 3 21 3 16 Auxiliary Block 3 24 3 17 Example I O Connection Setup and Configuration 3 25 4 1 AIN 120 Block Voltage Mode Differential or Single Ended 4 4 4 2 AIN 120 Block Current Mode IFP or LFP Powered 4 5 4 3 AIN 120 Block Current Mode RFP Powered 4 6 4 4 AIN 200 220 Block Voltage and Thermocouple Mode 4 7 4 5 AIN 220 Block Current Mode IFP or LFP Powered 4 8 4...

Page 83: ...put Simplified PR8 6 PR9 1 Analog Input Simplified PR9 2 PR10 1 Analog Output Simplified PR10 2 PR11 1 User Configurable Jumpers Base PR11 5 PR11 2 Analog Input Field Power Selection J15 J16 PR11 6 PR11 3 Configuration Jumper Access PR11 6 PR11 4 User Configurable Jumpers I O Board PR11 7 PR11 5 Analog Input Simplified PR11 8 PR11 6 Analog Output Simplified PR11 9 PR11 7 Digital Input Simplified P...

Page 84: ...6 PR21 4 Analog Output PR21 6 PR21 5 Digital Input PR21 7 PR21 6 Digital Output PR21 7 PR22 1 Wiring Terminals and Assignments PR22 2 PR23 1 Wiring Terminals and Assignments RLY 100 PR23 3 PR23 2 Wiring Terminals and Assignments RLY 200 PR23 4 PR24 1 Diagnostics Status LED Indications PR24 1 PR28 1 I O Module Removal PR28 2 PR29 1 Base Removal PR29 2 PR30 1 Auxiliary Block Removal PR30 2 PR32 1 Co...

Page 85: ... Output Conditions 3 22 3 2 Channel Fault Currents Nominal Under Short Conditions 3 23 5 1 Installation Procedures 5 2 6 1 I O Channel Function Code Summary 6 9 6 2 I O Channel Specifications Summary 6 9 7 1 Operating Mode Normal and Fault LEDs 7 3 7 2 Normal Operating Mode Status Codes 7 3 7 3 Digital Channel Status 7 4 7 4 Special Operations Switch SW2 Settings 7 6 7 5 Terminal Strip Markings an...

Page 86: ...ield Power Select Jumpers PR9 1 PR10 1 Field Power Select Jumpers PR10 1 PR11 1 Field Power Select Jumpers PR11 2 PR11 2 Analog Input Field Power Select Jumpers Base PR11 2 PR11 3 Analog Input Channel Jumpers PR11 3 PR11 4 Analog Output Channel Jumpers PR11 3 PR11 5 Digital Input Channel Jumpers PR11 4 PR11 6 Digital Output Channel Jumpers PR11 4 PR12 1 Digital Output Field Power Select Jumpers PR...

Page 87: ... RTS Cable Requirements PR21 3 PR21 2 Terminal Strip Markings and Color Coding PR21 5 PR21 3 Connector Pin Assignments Tables PR21 5 PR21 4 AIN 120 and AIN 220 PR21 8 PR21 5 AIN 200 PR21 9 PR21 6 AIN 300 PR21 10 PR21 7 AOT 150 PR21 11 PR21 8 CIO 100 PR21 12 PR21 9 DIO 400 PR21 13 PR21 10 DOT 100 and DOT 120 PR21 14 PR22 1 Station to Wiring Terminal Relationship PR22 3 PR22 2 Terminal Assignments P...

Page 88: ...ion unless the area is known to be nonhazardous p 3 7 PR3 1 PR28 1 Verify the main power field power and power entry panel circuit breakers switches are turned off before starting installation retrofit upgrade or wiring procedures Failure to do so could result in severe or fatal shock Do not turn the power on until the installation retrofit upgrade or wiring procedures are complete p PR19 1 PR20 1...

Page 89: ... PR28 1 Insure the setting for the digital input field power monitor jumper DIFP J2 matches the actual field power voltage IFP or LFP Circuit damage will occur if the LFP voltage is greater than the voltage set ting of jumper DIFP J2 p PR12 1 Use only ABB Automation approved relays on the relay assembly Using unapproved relays could improperly route signals and dam age equipment connected to the r...

Page 90: ...t descriptions from equipment manuals Parts without a description must be ordered from the nearest sales or service office Recommended spare parts lists including prices are available through the nearest sales or service office ABB has modern training facilities available for training your personnel On site training is also available Contact your nearest ABB sales office for specific information a...

Page 91: ...tions Registrations and trademarks used in this document include Composer Trademark of Elsag Bailey Process Automation INFI 90 Registered trademark of Elsag Bailey Process Automation INFI NET Registered trademark of Elsag Bailey Process Automation ...

Page 92: ...n time NOTE Abbreviated nomenclature is used in this instruction whenever possible refer to Table 1 5 Refer to Section 11 for complete nomenclature Harmony I O System Documentation Complete information about Harmony I O system installation and operation is contained in the following instructions I O and Auxiliary Blocks I O and Auxiliary Blocks I O and Auxiliary Blocks I O and Auxiliary Blocks ove...

Page 93: ...ler with I O blocks Figure 1 2 shows a rack mounted Harmony bridge controller with I O blocks The main components of the Harmony I O system are I O blocks and Hnet Fig 1 3 Together they operate as a sub system dedicated to the Harmony controller Hnet is the redundant network over which Harmony controllers and Har mony I O blocks communicate The controller performs the actual control functions The ...

Page 94: ...The repeater mounting unit RMU is also an important com ponent of the Harmony I O system The repeater mounting unit provides mounting slots for Hnet repeaters used to com municate with remote enclosures over fiber optic cables Figure 1 2 Harmony Bridge Controller with Harmony I O Blocks HARMONY RACK COMM UNICATION M ODULES HARM ONY BRIDGE CONTROLLER I O BLOCK ANALOG CONTROL STATIONS T01079C REPEAT...

Page 95: ...control stations SAC can connect and communicate through CIO blocks as shown in Figure 1 3 Communication is over an RS 485 serial station link Input Output The Harmony I O system supports a variety of input output blocks to interface analog digital and control I O Table 1 1 Figure 1 3 Harmony I O System T02056B I O HNET REDUNDANT TO REMOTE I O BLOCKS CIO HNET REDUNDANT CIO DIO DIO RLY SAC AOT DOT ...

Page 96: ...unting unit It sup ports Hnet communication protocol device labeling and the function code environment necessary to configure and operate the Harmony I O system Refer to the Harmony Bridge Con Harmony Bridge Con Harmony Bridge Con Harmony Bridge Con troller troller troller troller instruction for a detailed description Table 1 1 Available I O and Auxiliary Blocks Block Description AIN 120 Current ...

Page 97: ...tandard 100 Ω platinum U S Industry Standard 100 Ω platinum European Standard 120 Ω nickel Chinese 53 Ω copper Channels 16 16 16 16 4 Isolated Analog Out Current 4 to 20 mA High level VDC 1 to 5 VDC Channels 16 2 Isolated Digital In 24 VDC 19 5 to 28 VDC 48 VDC 39 to 56 VDC 125 VDC 95 to 144 VDC 120 VAC 85 to 138 VAC 240 VAC 190 to 265 VAC Channels 4 16 Isolated Digital Out Open collector 24 VDC a...

Page 98: ...onment necessary to operate the Harmony I O system It col lects process I O data performs control algorithms and outputs control signals to final control elements through either or both Harmony I O blocks and rack I O devices Fig 1 4 The controller offers enhanced communications and process interface abilities Refer to the Harmony Area Controller Harmony Area Controller Harmony Area Controller Har...

Page 99: ...process input and output signals Or the I O system can be installed to replace existing INFI 90 OPEN I O The Harmony controller can communicate with Harmony I O and INFI 90 OPEN I O simultaneously Communication is over Hnet for Harmony I O blocks and over I O expander bus for INFI 90 OPEN I O Features Intelligent I O system Intelligent I O system Intelligent I O system Intelligent I O system A mic...

Page 100: ...tches to set and downloadable firmware Compatibility with existing systems Compatibility with existing systems Compatibility with existing systems Compatibility with existing systems Works with both the Harmony bridge controller and Harmony area controller works in combination with Harmony rack I O and INFI 90 OPEN I O Advanced features Advanced features Advanced features Advanced features Downloa...

Page 101: ...lock installation and connection Configuration Describes controller and I O block function code configuration and operation Operating Procedures Details I O block and auxiliary block front and rear panel items startup stop reset and initialization procedures Troubleshooting Provides troubleshooting information including LED error indications status codes and problem reports and describes online an...

Page 102: ...nnect Hnet components for com munication 3 Refer to this instruction when installing operating trou bleshooting maintaining and replacing individual I O and auxiliary blocks To use this instruction 1 Read Section 1 for an overview of the Harmony I O system and a description of the instruction content 2 Refer to Section 2 for I O and auxiliary block descriptions and specifications 3 Read Section 3 ...

Page 103: ...ter string assigned to an I O block The device label identifies a block instead of a hardware address Exception report Information update generated when the status or value of a point changes by more than a specified significant amount Function code FC An algorithm that manipulates specific functions These functions are linked together to form the control strategy HAC Harmony area controller Harmo...

Page 104: ...ains Hnet repeaters RFO Fiber optic repeater used to connect Hnet between enclosures RMU Repeater mounting unit Table 1 3 Glossary of Terms and Abbreviations continued Term Definition Table 1 4 Reference Documents Number Document Title WBPEEUD240001 Harmony Analog I O Data Sheet WBPEEUD240002 Harmony Digital I O Data Sheet WBPEEUD240003 Harmony Control I O Data Sheet WBPEEUI200505 Symphony Site Pl...

Page 105: ...e Description AIN 120 AIN 200 AIN 220 AIN 300 Analog input block AOT 150 Analog output block BLK 100 Blank block BRC PBA Processor bus adapter CIO 100 Control input output block CIO 110 Electric drive pulse positioner termination block DIO 400 Digital input output block DOT 100 DOT 120 Digital output block HRM RLY HRM RTS Cables RLY 100 RLY 200 Auxiliary relay assembly Table 1 6 Related Nomenclatu...

Page 106: ...E 514 4 Storage transportation vibration Category 1 basic transportation Vibration MIL STD 810E 514 4 Transportation IEC 60068 2 27 Shock IEC 61298 3 Endurance EMI RFI and electrical surge IEC 61000 4 2 level 3 ESD IEC 61000 4 3 level 3 EMI susceptibility IEC 61000 4 4 level 3 Electrical fast transient IEC 61000 4 5 level 3 Electrical surges IEC 61000 4 6 level 3 Conducted immunity IEC 61000 4 8 l...

Page 107: ...proved for use in Class I Division 2 Groups A B C D hazardous locations SUBJECT TO CHANGE WITHOUT NOTICE Table 1 7 Design Standards continued Category Standard Description Table 1 8 General I O Block Specifications Property Characteristic Value1 I O blocks Refer to indicated table for individual block specifications Microprocessor 16 bit processor running at 16 MHz Memory 64 kb SRAM 512 kb flash R...

Page 108: ...es are maximums unless stated otherwise 2 Applies only to blocks with isolated input and output channels Refer to Section 2 to determine if a block has isolated channels 3 Applies only to blocks with nonisolated input and output channels Refer to Section 2 to determine if a block has isolated channels SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Table 1 8 General I O Block Specifications contin...

Page 109: ...ansportation Air quality Noncorrosive Noncorrosive Altitude Sea level to 3 048 m 10 000 ft Sea level to 12 000 m 40 000 ft Relative humidity noncondensing 20 to 95 up to 55 C 131 F 20 to 45 at 55 to 70 C 131 to 158 F 20 to 95 up to 55 C 131 F 20 to 45 at 55 to 70 C 131 to 158 F Temperature 0 to 70 C 32 to 158 F internal enclosure 40 to 85 C 40 to 185 F Vibration 10 to 60 Hz 1 37 mm 0 054 in pp 60 ...

Page 110: ...ption and heat dissipation specifications AIN 120 Current High Level Voltage In Analog input signals 4 to 20 milliampere 10 to 10 VDC high level differential 10 to 10 VDC high level single ended The AIN 120 block supports 16 nonisolated input channels that are individually hardware configurable for either voltage or current mode and software configurable for voltage range The block supports redund...

Page 111: ...t limiting and automatic recovery 60 mA nominal IFP LFP 100 mA nominal RFP 160 mA nominal IFP LFP BLP fuse A and B 1 6 A 250 V 5 x 20 mm fast acting low break capacity IEC 127 2 II IFP LFP fuse 3 15 A 250 V 5 x 20 mm time lag medium break capacity IEC 127 2 VI Weight Module Nonredundant base Redundant base 1 0 kg 2 2 lb 1 3 kg 2 8 lb 1 7 kg 3 9 lb NOTES 1 All specification values are maximums unle...

Page 112: ...l value Update rate3 All channels 18 times per second 56 msec Rejection 50 60 Hz Normal mode Common mode 70 dB 120 dB Number of A to D converters 16 1 for cold junction Full scale resolution 18 bit resolution for 10 to 10 VDC range or 100 to 100 mVDC range BLP fuse A and B 1 6 A 250 V 5 x 20 mm fast acting low break capacity IEC 127 2 II IFP LFP fuse 3 15 A 250 V 5 x 20 mm time lag medium break ca...

Page 113: ...or thermocouple type Cold junction compensation for thermo couple inputs is included The block supports redundant I O electronics Table 2 3 AIN 220 Specifications Property Characteristic Value1 Input range 4 to 20 mA 10 to 10 VDC 100 to 100 mVDC Thermocouple types B E J K L N 14 AWG N 28 AWG R S T U Chinese E S Channels 16 isolated Input impedance 10 MΩ minimum Full scale range 20 V or 200 mV Maxi...

Page 114: ...break capacity IEC 127 2 VI Weight Module Nonredundant base Redundant base 1 0 kg 2 2 lb 1 2 kg 2 7 lb 1 6 kg 3 4 lb NOTES 1 All specification values are maximums unless stated otherwise 2 Maximum error includes effects of nonlinearity repeatability hysteresis noise and quantization error 3 This is the rate at which the block reads and updates values The rate at which the values are actually read ...

Page 115: ...0 mm fast acting low break capacity IEC 127 2 II IFP LFP fuse 3 15 A 250 V 5 x 20 mm time lag medium break capacity IEC 127 2 VI Weight Module Nonredundant base Redundant base 1 0 kg 2 2 lb 1 4 kg 3 1 lb 1 7 kg 3 7 lb NOTES 1 All specification values are maximums unless stated otherwise 2 Maximum error includes effects of nonlinearity repeatability hysteresis noise and quantization error 3 This is...

Page 116: ...dback A to D full scale resolution 16 bit readback Load compliance Resistive Inductive 0 to 750 Ω 600 mH BLP fuse A and B 1 6 A 250 V 5 x 20 mm fast acting low break capacity IEC 127 2 II IFP LFP fuse 3 15 A 250 V 5 x 20 mm time lag medium break capacity IEC 127 2 VI Weight Module Nonredundant base Redundant base 1 0 kg 2 3 lb 1 3 kg 2 9 lb 1 5 kg 3 4 lb NOTES 1 All specification values are maximu...

Page 117: ... output chan nels The CIO 100 block provides two station connectors to support connection of up to eight IISAC01 Analog Control Stations Fig 2 1 Up to four stations can be daisy chained from each connector The first station connected can be configured as a bypass control station while the remaining three daisy chained from the first station operate as indicator stations i e no bypass capability A ...

Page 118: ...ace T02040A CIO CIO SAC BYPASS SAC BYPASS SAC NO BYPASS SAC NO BYPASS SAC NO BYPASS SAC BYPASS SAC BYPASS SAC NO BYPASS Figure 2 2 Station Connection T02043A CIO 100 CIO 110 CIO 100 IISAC01 CURRENT BYPASS STATION IISAC01 ELECTRIC DR IVE PU LSE POSITIONER BYPASS STATION ...

Page 119: ...error2 Current Voltage 0 20 of full scale range 0 05 of full scale range Temperature effect 0 to 70 C 0 005 C Update rate3 All channels 40 times per second 25 msec Settling time for all four chan nels 100 step change 700 msec to 95 of final value Number of A to D converters 1 A to D full scale resolution 16 bit Rejection 50 60 Hz Normal mode Common mode 70 dB 90 dB Fault currents per channel Short...

Page 120: ...nel voltage and current modes 50 mA nominal IFP LFP DI 24 VDC 48 VDC 125 VDC 120 VAC 240 VAC 19 5 to 28 VDC 39 to 56 VDC 95 to 144 VDC 85 to 138 VAC 190 to 265 VAC Sample rate All channels 1 000 times per second 1 msec Update rate All channels 63 times per second 16 msec when debounce4 0 Turn ON voltage 24 VDC 48 VDC 125 VDC 120 VAC 240 VAC 19 5 VDC minimum 39 VDC minimum 95 VDC minimum 85 VAC min...

Page 121: ...250 V 5 x 20 mm time lag medium break capacity IEC 127 2 VI Station link RS 485 40 kbaud BLP fuse A and B 1 6 A 250 V 5 x 20 mm fast acting low break capacity IEC 127 2 II IFP LFP fuse 3 15 A 250 V 5 x 20 mm time lag medium break capacity IEC 127 2 VI Weight Module Base 1 0 kg 2 2 lb 1 4 kg 3 1 lb NOTES 1 All specification values are maximums unless stated otherwise 2 Maximum error includes effect...

Page 122: ...O electronics Table 2 8 CIO 110 Specifications Property Characteristic Value Station connectors 2 Field power LFP voltage1 24 0 VDC nominal Station fuse 24 VDC LFP 4 0 A 250 V 5 x 20 mm fast acting low break capacity IEC 127 2 II Weight 1 5 kg 3 2 lb NOTE 1 24 VDC to power manual auto stations Refer to IISAC01 Analog Control Station instruction for station current requirements SPECIFICATIONS SUBJE...

Page 123: ...e All channels 83 times per second 12 msec Switching speed 0 25 msec OFF leakage current 1 mA BLP fuse A and B 1 6 A 250 V 5 x 20 mm fast acting low break capacity IEC 127 2 II IFP LFP fuse 3 15 A 250 V 5 x 20 mm time lag medium break capacity IEC 127 2 VI Weight Module Nonredundant base Redundant base 1 0 kg 2 2 lb 1 3 kg 2 9 lb 1 7 kg 3 7 lb NOTES 1 All specification values are maximums unless s...

Page 124: ... 48 VDC 125 VDC 120 VAC 240 VAC Channels 16 isolated relay contacts Update rate All channels 83 times per second 12 msec Relay Type Magnacraft miniature epoxy sealed PC board EM relay Coil nominal voltage 24 VDC Coil nominal current 23 mA Contact configuration Contact material Contact resistance SPDT 1 form C Silver cadmium oxide 100 mΩ Cycle rate Minimum switching load Switching speed Bounce time...

Page 125: ...ANGE WITHOUT NOTICE Table 2 10 DOT 100 Specifications continued Property Characteristic Value1 Table 2 11 DOT 120 Specifications Property Characteristic Value1 Outputs 24 VDC 48 VDC 125 VDC 120 VAC 240 VAC Channels 16 isolated relay contacts Update rate All channels 83 times per second 12 msec Channel fuse 6 3 A 250 V 5 x 20 mm time lag high break capacity IEC 127 2 VI Relay Type Magnacraft miniat...

Page 126: ...2 VI Weight Module Nonredundant base Redundant base 1 4 kg 3 1 lb 1 4 kg 3 0 lb 1 6 kg 3 5 lb NOTES 1 All specification values are maximums unless stated otherwise SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Table 2 11 DOT 120 Specifications continued Property Characteristic Value1 Property 24 VDC 48 VDC 125 VDC 120 VAC 240 VAC Make 6 0 A 6 0 A 6 0 A 6 0 A 3 0 A Carry 3 0 A 3 0 A 3 0 A 3 0 A 1...

Page 127: ... 50 mΩ Cycle rate Minimum switching load Switching speed Bounce time 30 operations per minute at rated load 24 VDC at 10 mA 15 msecs 15 msecs average No of operations 100 000 Currents Field power IFP LFP voltage2 24 0 VDC nominal Weight with relays 2 3 kg 5 2 lb NOTES 1 All specification values are maximums unless stated otherwise 2 24 VDC from DIO block to power relay coils SPECIFICATIONS SUBJECT...

Page 128: ...wer relay coils SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Property 24 VDC 125 VDC 120 240 VAC Output range VDC VAC 5 to 60 10 to 200 12 to 280 Output current A 2 0 to 30 C 32 to 86 F 15 to 25 C 59 to 77 F at 70 C 158 F 3 0 1 2 1 0 0 4 3 0 1 2 Load frequency Hz 47 to 63 Leakage current mA 2 0 01 0 01 0 75 One cycle surge A 3 5 0 1 5 85 0 Relay Fuse Description 24 VDC 3 15 A 250 V 5 x 20 mm fa...

Page 129: ...WBPEEUI240751C0 ...

Page 130: ...er signals and thermocou ple TC and RTD temperature inputs Digital signals are two state signals that have discrete on and off voltage levels such as relay contacts switches and solenoids Inputs and outputs can be either internally I O system powered or exter nally powered Analog Input The following analog inputs are supported Fig 3 1 4 to 20 milliampere high level 10 to 10 VDC high level 100 to 1...

Page 131: ...w level inputs are converted to the proper engineer ing units based on input type and engineering unit high and low value specifications Thermocouple and RTD inputs are converted to the proper engineering units degrees C or degrees F using predefined conversion tables for each type of thermo couple and RTD supported Figure 3 1 Analog Input T00554C 3 W IRE RTD INTERNAL FIELD POW ERED TRANSM ITTER 4...

Page 132: ... The following analog outputs are supported Fig 3 2 4 to 20 milliampere high level 1 to 5 VDC high level Data Conversion An I O block that supports analog outputs receives output demand values in engineering units from the Harmony control ler scales the demand values to percentages of output and converts them to analog voltages or currents at the output channels User selectable default states of z...

Page 133: ...back values to the controller It automatically scales the values to their proper engineering units before reporting them The readback values are con verted to the proper engineering units based on engineering unit high and low value specifications Digital Input Digital input channels can be used to read the states of switches relay contacts and solenoids Fig 3 3 The following digital inputs are su...

Page 134: ...drive annunciators such as buzzers and lamps and to drive two state final control elements such as actuators relays and solenoids Fig 3 4 The following digital output voltages are supported 24 48 and 125 VDC 120 and 240 VAC The system can support current loads up to 10 amperes with auxiliary relay assemblies used with DIO blocks Figure 3 4 Digital Output OPEN COLLECTOR OUTPUTS ELECTRO MECHANICAL R...

Page 135: ...the process configuration In general a base is a passive device that connects and distributes signals between the I O module and field wiring terminals and between redundant I O modules There are several different I O block types available refer to Table 1 1 The three basic types being analog A digital D and control C All share the same housing layout and connec tion configuration and mounting met...

Page 136: ... functions are also provided Front panel LEDs provide power and digital I O status indications The block packaging provides access to configuration jumpers on the circuit boards as required by removing the side of the I O module Fig 3 6 A retractable handle facilitates the installation and removal of the I O module Figure 3 5 I O Block I O MOD ULE T00605B I O BLOC K TER MINATION BASE WARNING An I ...

Page 137: ...open circuit state in a nonredundant configuration I O channels will continue to operate normally when one of the modules in a redundant con figuration is removed Figure 3 7 is a block diagram of the I O circuitry The block diagram generally reflects the operation of all I O blocks The I O section varies from block to block Block Power Each block provides onboard regulation for any operating volt ...

Page 138: ...ut of range condi tion When this voltage is outside its normal operating range a hardware fault i e power on reset will occur and the block operation will halt Power Monitor The power monitor circuits test and report the status of the redundant 24 VDC BLP inputs The inputs are only tested for Figure 3 7 Block Diagram I O Module MEMORY I O CHANNEL INTER FACE MACHINE FAULT TIMER CPU SPECIAL O PERATI...

Page 139: ...ting Hardware instruction for a complete explanation of BLP IFP and LFP power and the SOA alarm signal for power status monitoring Central Processing Unit The central processing unit CPU contains a microprocessor and its supporting circuitry The CPU interprets and executes instructions to control the I O block functions Its responsibil ities include executing the I O block portion of the control c...

Page 140: ...t serial communication protocol over which the Harmony controller communicates with I O blocks Figure 3 9 details the Hnet interface section of the I O module circuitry The Hnet interface encodes and transmits Hnet mes sages receives and decodes Hnet messages and monitors Hnet status The Hnet control portion of the interface is a custom applica tion specific integrated circuit ASIC This circuit ma...

Page 141: ...xists that causes the I O module to fail or operate incorrectly the timer will not be reset and will cause a time out condition A time out condition triggers a reset signal to shut down the I O module The I O module performs a series of online diagnostics to ver ify circuit integrity A detected hardware failure may cause a time out condition If the cause of the problem is not a hard ware failure s...

Page 142: ...y of all I O channels Electronic ID Device label Station Link The station link interfaces the RS 485 serial link to communi cate with an analog control station IISAC01 This interface acts as a communications gateway between the Harmony con troller and the station The station link operates at a 40 kilo baud rate and supports up to eight analog control stations The base makes the station link hardwa...

Page 143: ... shows the interface in schematic fashion The actual implementation may vary depending on block type however the interface function still applies I O Section The I O section varies based on the I O block capabilities Each I O block is populated with varying numbers and types of I O channels The I O channel types include AI analog input AO analog output DI digital input DO digital output In general...

Page 144: ...om the clamp termination base for cable connection applications Refer to Cable Connection in this section The base attaches directly to a block mounting column Align ment posts help locate the base on the mounting column The assembly is physically mounted using two captive screws four screws for a redundant base Tabs on the base insert into slots in the mounting column to help further secure the b...

Page 145: ...echanical or solid state relays The R type base has screw or clamp terminals for digital input wiring and a connector to cable the digital outputs to the RLY block The terminals accept wiring with a cross sectional area of up to 3 3 square millimeters stranded 12 AWG stranded The num ber of terminals depends on the number and types of I O channels To simplify the installation process the terminals...

Page 146: ...onal documentation Black letter on blue background analog input channel Blue letter on black background analog output channel Black letter on orange background digital input channel Orange letter on black background digital output channel The base has a front panel door to conceal the terminal strips and connectors and to prevent accidental contact A label is affixed to the inside of the door for ...

Page 147: ...ed instead This supports applications that require a cable connection to external devices or termina tions that are part of a remote termination system RTS Figure 3 14 shows the C type base with the clamp terminals removed Figure 3 13 Terminal Markings Door Removed I O TERMINALS CHANNEL ASSIGNM ENTS LOCAL FIELD POW ER CHASSIS GROUND T00963A 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 LFP ...

Page 148: ...assis ground Fig 3 13 The ground plate has screw termi nals to connect shield wires requiring termination to chassis ground Attaching the assembly to the mounting column makes the connection between the ground plate and chassis ground I O Module Mounting The I O module attaches to the base This attachment con nects the I O channels Hnet communications and power to the module For redundant I O modu...

Page 149: ...read field inputs and to drive field outputs I O redundancy is accomplished by using two I O modules of the same type a wider base to mount and connect the two modules and a wider mounting column to attach the redundant base Fig 3 15 In this arrangement the field wir ing connects once at the base and is internally routed to both modules The redundancy feature allows a failed I O module to be repla...

Page 150: ...put or hold the current output Refer to Function Codes Function Codes Function Codes Function Codes in Section 6 for information about default state specifications Failure States Failure states for outputs are by default their unpowered or off states A nonredundant output channel will enter its failure state when All power to the I O module is lost Machine fault timer error occurs refer to Machine...

Page 151: ...urrent levels at faulted terminals which could cause circuit damage Specifi cally I O block channels are protected against shorts across the transmitter or load across positive and negative terminals from the positive terminal to ground and from the negative Table 3 1 I O Block Failure Mode Output Conditions Event Output Condition Loss of all power Failure state MFT time out Failure state Redundan...

Page 152: ...on For blocks that are not listed the channels are in a no current condition or operate within their normal operating range In these cases the I O block sees a zero volt input or a zero ohm load which are both valid Refer to Figures 3 1 3 2 3 3 and 3 4 for examples of I O connections Table 3 2 Channel Fault Currents Nominal Under Short Conditions Block I O Mode Power Short Condition Gnd Gnd AIN 12...

Page 153: ...ever The block occupies one block position on the mounting column but does not connect to either power or Hnet A front panel door conceals the terminal strips and various circuitry to pre vent accidental contact I O System Configuration Harmony I O system configuration requirements are minimal Auxiliary blocks Auxiliary blocks Auxiliary blocks Auxiliary blocks either require no configuration or re...

Page 154: ...ire any I O channel configuration I O Block Function Codes I O block function code configuration includes defining a device label and adding function codes to the control Figure 3 17 Example I O Connection Setup and Configuration T00996A FUNCTION CODES JUMPER SETTINGS HARMONY CONTROLLER AIN 220 CH 1 HNET 4 20m A 24 V FIELD POW ER SELECT I O CHANNEL CONFIGURATION 4 20m A IFP LFP 1 J1 1 J2 IFP J1 J2...

Page 155: ...device label is nor mally defined during installation I O block function codes are normally added to the control configuration during its cre ation however they can be added at any time to existing con figurations Refer to Section 6 for detailed information about using configuration tools ...

Page 156: ...lover from primary I O module to backup I O module is not instantaneous Typi cally failover should occur in less than 100 milliseconds Online diagnostics and readback checks are used to determine the operating status of an I O module Both the primary and the backup module perform the same diagnostics and read back tests In all cases the Harmony controller handles the data management The redundant ...

Page 157: ...7 2 for the LED indications The arbitration process also insures that a labeled I O module becomes the primary when there is an unlabeled I O module in the redundant pair After the labeled module starts up and assumes the primary role it will then automatically configure the unlabeled backup module with its label so both share iden tical device labels Failover The backup I O module automatically a...

Page 158: ...er I O module to read the input An open in an input channel circuit of the base will not allow either I O module to read the input AIN 120 Failures detectable by an AIN 120 module that cause a failover to the backup module include Multiplexer failure Amplifier failure A to D converter failure Bad voltage reference Channel failure or out of range AIN 200 220 Failures detectable by an AIN 200 220 mo...

Page 159: ...l circuitry that switches the channels between the primary I O module and the backup I O Figure 4 1 AIN 120 Block Voltage Mode Differential or Single Ended T03231A 24 V REF1 REF1 REF2 REF2 CH 1 CH 1 CH 16 CH 16 M UX M UX REDUNDANT AIN 120 BASE AIN 120 MODULE AIN 120 MODULE REDUNDANCY LINK REDUNDANCY LINK IFC VIN AM P AM P A D A D A A A B B B HNET CPU AND HNET INTERFACE CPU AND HNET INTERFACE ...

Page 160: ...rol the output NOTE Normal failover time for the AOT 150 block is less than 100 millisec onds Under rare conditions the output channels could be affected by a failover for up to 200 milliseconds Figure 4 2 AIN 120 Block Current Mode IFP or LFP Powered T03232A 24 V 150τ 250τ IFP LFP REF1 REF1 REF2 REF2 CH 1 CH 1 CH 16 CH 16 M UX M UX REDUNDANT AIN 120 BASE AIN 120 MODULE AIN 120 MODULE REDUNDANCY L...

Page 161: ...t amplifier Failed output sample and hold circuit Failed readback circuit Amplifier failure Figure 4 3 AIN 120 Block Current Mode RFP Powered T03240A 24 V REF1 REF1 REF2 REF2 CH 1 CH 1 CH 16 CH 16 MUX MUX REDUNDANT AIN 120 BASE AIN 120 MODULE AIN 120 MODULE REDUNDANCY LINK REDUNDANCY LINK AMP AMP A D A D A A A B B B HNET CPU AND HNET INTERFACE CPU AND HNET INTERFACE 24 V 4 20 mA LOOP 250τ ...

Page 162: ...d 4 10 A short Figure 4 4 AIN 200 220 Block Voltage and Thermocouple Mode T03234A REF1 REF1 REF16 REF16 REF17 REF17 CJC REF CJC REF 1 1 16 16 17 17 CH 1 CH 1 CH 16 CH 16 AIN 200 220 MODULE AIN 200 220 MODULE REDUNDANCY LINK REDUNDANCY LINK AMP AMP AMP AMP A D A D A D A D A D A D O PTO COUPLER O PTO COUPLER O PTO COUPLER O PTO COUPLER A A A RTD 1 RTD 2 B B B HNET CPU AND HNET INTERFACE CPU AND HNET...

Page 163: ...ing state faster than the module can handle It is typically caused by a problem with the input source All digital channel LEDs will flash steadily and at the same rate to indicate this type of error Figure 4 5 AIN 220 Block Current Mode IFP or LFP Powered T03241A REF1 REF1 REF16 REF16 1 1 16 16 CH 1 CH 1 CH 16 CH 16 AIN 220 M ODULE AIN 220 M ODULE REDUNDANCY LINK REDUNDANCY LINK AM P AM P AM P AM ...

Page 164: ...f there is a difference between the actual output and the read back output the channel will be marked as suspect For the DOT 120 block failover will occur if the primary I O module has an output stuck closed but the backup will be unable to correct this condition Figure 4 6 AIN 220 Block Current Mode RFP Powered T03242A REF1 REF1 REF16 REF16 1 1 16 16 CH 1 CH 1 CH 16 CH 16 AIN 220 M ODULE AIN 220 ...

Page 165: ...00 BASE AIN 300 M ODULE PRIM ARY AIN 300 M ODULE BACKUP REDUNDANCY LINK REDUNDANCY LINK C ISOLATED GND ISOLATED GND MATCHED CURRENT SOURCES MATCHED CURRENT SOURCES AM P AM P AM P AM P A D A D A D A D OPTO COUPLER OPTO COUPLER OPTO COUPLER OPTO COUPLER OPTO COUPLER OPTO COUPLER OPTO COUPLER OPTO COUPLER A A B B B A HNET CPU AND HNET INTERFACE CPU AND HNET INTERFACE RTD ...

Page 166: ...RY AOT 150 M ODULE BACKUP REDUNDANCY LINK REDUNDANCY LINK D A D A 16 1 16 1 A D A D SAMPLE AND HOLD 1 SAMPLE AND HOLD 1 A A B B B A HNET CPU AND HNET INTERFACE CPU AND HNET INTERFACE REDUNDANT AOT 150 BASE 0 75 LOAD τ IFP LFP IFP LFP IFC LFC CH 1 CH 1 BYPASS SW ITCH BYPASS SW ITCH OPEN CLOSED ...

Page 167: ... V 5 V 5 V 5 V IFP LFP IFP LFP 1 1 1 1 16 16 8 8 CH 1 CH 1 CH 16 CH 16 CH 17 CH 17 CH 24 CH 24 DIO 400 MODULE DIO 400 MODULE REDUNDANCY LINK REDUNDANCY LINK DI 1 DI 1 DI 16 DI 16 DO 1 DO 1 DO 8 DO 8 A A A B B B HNET CPU AND HNET INTERFACE CPU AND HNET INTERFACE REDUNDANT DIO 400 BASE DI DO ...

Page 168: ...5 V 5 V 5 V 1 1 1 1 16 16 8 8 CH 1 CH 1 CH 16 CH 16 CH 17 CH 17 CH 24 CH 24 DIO 400 MODULE DIO 400 MODULE REDUNDANCY LINK REDUNDANCY LINK DI 1 DI 1 DI 16 DI 16 DO 1 DO 1 DO 8 DO 8 A A A B B B HNET CPU AND HNET INTERFACE CPU AND HNET INTERFACE REDUNDANT DIO 400 BASE DI DO VSOURCE VSOURCE ...

Page 169: ...lock T03237A DOT 100 M ODULE DOT 100 M ODULE REDUNDANCY LINK REDUNDANCY LINK 16 16 1 1 A A B B B A HNET CPU AND HNET INTERFACE CPU AND HNET INTERFACE NC REDUNDANT DOT 100 BASE C NO LOAD RELAY RELAY CH 1 CH 1 OPTO COUPLER OPTO COUPLER LATCH DRIVER LATCH DRIVER ...

Page 170: ...NDANCY LINK REDUNDANCY LINK READBACK READBACK 16 16 1 1 A A B B B A HNET CPU AND HNET INTERFACE CPU AND HNET INTERFACE NC REDUNDANT DOT 120 BASE C NO LOAD RELAY RELAY CH 1 CH 1 OPTO COUPLER OPTO COUPLER READBACK JUMPER READBACK JUMPER READ BACK READ BACK OPTO COUPLER OPTO COUPLER LATCH DRIVER LATCH DRIVER ...

Page 171: ...WBPEEUI240751C0 ...

Page 172: ...ges 3 Avoid Touching Circuitry Avoid Touching Circuitry Avoid Touching Circuitry Avoid Touching Circuitry Handle assemblies by the plas tic outer packaging avoid touching the circuitry 4 Ground Test Equipment Ground Test Equipment Ground Test Equipment Ground Test Equipment 5 Use an Antistatic Field Service Vacuum Use an Antistatic Field Service Vacuum Use an Antistatic Field Service Vacuum Use an...

Page 173: ...nal packing material and container to store the hardware 5 Store the hardware in an environment of good air quality free from temperature and moisture extremes and corrosives Installation Procedures Table 5 1 lists all of the I O and auxiliary block installation procedures Refer to Installation and Connection Sequence Installation and Connection Sequence Installation and Connection Sequence Instal...

Page 174: ...ed task For example turn to section PR4 to read about auxiliary block installation Some steps are self explanatory and have no related procedure section Complete all steps given in a proce dure section before continuing to the next flowchart block The procedure sections are located towards the back of the instruction PR12 DIO 400 setup PR13 DOT 100 setup PR14 DOT 120 setup PR15 CIO 110 setup PR16 ...

Page 175: ...CK CIO BLOCK DIO BLOCK AOT BLOCK AIN BLOCK E F C D B A PR5 PREPARE FOR INSTALLATION PR1 PR25 PR24 Figure 5 2 AIN Block Flowchart INSTALL I O M ODULE ANOTHER I O BLOCK TR1978B NO YES DOT BLOCK CIO BLOCK DIO BLOCK AOT BLOCK AIN BLOCK AIN BLOCK E A C D B A F SEPARATE THE I O MODULE FROM ITS BASE INSTALL AIN BLOCK BASE CONNECT FIELD W IRING TO BASE SET UP AIN BLOCK SCREW TERMINAL AIN 120 PR19 PR6 PR20...

Page 176: ... I O M ODULE ANOTHER I O BLOCK TR1979B NO YES DOT BLOCK CIO BLOCK DIO BLOCK AOT BLOCK AIN BLOCK AOT BLOCK E B C D B A F SEPARATE THE I O MODULE FROM ITS BASE INSTALL AOT BLOCK BASE SET UP AOT 150 BLOCK CONNECT FIELD W IRING TO BASE SCREW TERMINAL PR19 PR20 PR21 CLAM P TERMINAL CABLE PR3 PR10 PR2 ...

Page 177: ...E BASE OR AT THE CIO 110 BLOCK IF INSTALLED FOR STATION OPERATION E C C D B A F SEPARATE THE I O MODULE FROM ITS BASE INSTALL CIO BLOCK BASE SET UP CIO 100 BLOCK CONNECT FIELD W IRING TO BASE NOTE 1 SCREW TERMINAL PR19 PR20 PR21 CLAMP TERM INAL CABLE SET UP CIO 110 BLOCK INSTALL CIO 110 BLOCK CONNECT FIELD W IRING TO CIO 110 BLOCK NOTE 1 CONNECT CABLES IISAC01 STATIONS ELECTRIC DRIVE PULSE POSITIO...

Page 178: ... O MODULE FROM ITS BASE INSTALL DIO BLOCK BASE NOTE 1 CONNECT FIELD W IRING TO BASE SCREW TERMINAL PR19 PR20 PR21 CLAMP TERMINAL CABLE CONNECT FIELD W IRING TO RLY BLOCK INSTALL RLY BLOCK CONNECT CABLES RELAY ASSEMBLY RELAY TYPE YES ELECTRO MECHANICAL NO SO LID STATE RLY 100 BLOCK SET UP RLY 200 BLOCK PR2 PR16 SET UP DIO 400 BLOCK PR12 PR4 PR23 PR18 PR3 NOTE 1 A RELAY CONNECTOR BASE IS REQUIRED TO...

Page 179: ...DULE ANOTHER I O BLOCK TR1982B NO YES DOT BLOCK CIO BLOCK DIO BLOCK AOT BLOCK AIN BLOCK DOT BLOCK E E C D B A F SEPARATE THE I O MODULE FROM ITS BASE INSTALL DOT BLOCK BASE CONNECT FIELD W IRING TO BASE SET UP DOT BLOCK SCREW TERMINAL DOT 100 PR19 PR13 PR20 PR14 PR21 CLAM P TERMINAL DOT 120 CABLE PR2 PR3 ...

Page 180: ...Harmony Controller The Harmony controller is responsible for downloading and verifying the process configuration executed by an I O block An I O block performs its input and output processing based on this process configuration Download When an I O block is first installed it contains only a base configuration This base configuration allows the block to par ticipate in the device labeling process ...

Page 181: ...cessary the configuration A down load will occur if the controller detects any of the following conditions Excluded function code Extra function code Difference in Harmony controller and I O block specifications Changes All control configuration changes made by the process engi neer technician or operator affect the control configuration that resides in the Harmony controller The changes can inclu...

Page 182: ... at the time the value is acquired Firmware Download The I O block firmware includes a real time operating system Hnet support redundancy link support and the function code environment The I O system supports firmware downloads which allows I O block firmware to be updated without having to replace physical components All firmware downloads are performed using Composer tools and are managed by the...

Page 183: ...ID of the I O block refer to I O Module Front Panel I O Module Front Panel I O Module Front Panel I O Module Front Panel in Section 7 for fur ther description The electronic ID does not not not not need to be remem bered or recorded for use in configuration User defined device labels are used instead The Harmony controller automatically associates device labels with electronic IDs during the devic...

Page 184: ...ons the label for a Harmony controller is derived from its hardware address This label cannot be modified Predefining a Device Label Typically the device label is defined for an I O block as the last step of block installation or I O module replacement as described in Section 5 and Section 10 respectively This is not a requirement however In some cases it may be easier and less time consuming to h...

Page 185: ...rmitted The Harmony controller checks for any duplicate device labels and will identify any occurrence as a configuration error It does not check for duplicate channel labels however The fol lowing paragraphs provide more detail about what occurs when a duplicate label is detected during configuration star tup and normal operation NOTE Both I O modules of a redundant block share the same device la...

Page 186: ...ion and the controller will continue to operate and communicate as normal with other I O blocks Function Codes The Harmony controller and I O blocks execute a control con figuration made up of function codes linked together and loaded in nonvolatile memory to perform the actual process control and process management Function codes are pre defined fixed function algorithms The controller supports n...

Page 187: ...ports Override simulation and status error inhibit permit Refer to Section 8 for I O block status reporting details Function code specifications Contain an I O block device label This associates the function code with a specific I O block Link I O channel function codes These function codes interface the I O block inputs and outputs Permit override simulation and status error inhibit modes for all...

Page 188: ...ities Table 6 1 I O Channel Function Code Summary FC I O Purpose Normal Mode Output 222 Analog input Reads analog input channel data Analog input value in engineering units and the channel status 223 Analog output Sets analog output demand value and acquires output channel readback data Readback analog output value in engineering units and the channel status 224 Digital input Reads digital input c...

Page 189: ...t change EU Value to output I O conditioning A D conversion accuracy 2 Debounce period EU conversion or shaping algorithm precedence Lead wire resistance Shaping algorithm I O source Normal input or undefined Override enable Override value Simulation enable Simulation value Operation Default state on stall Readback enable Status error inhibit NOTES 1 In normal mode this is redundant I O deviation ...

Page 190: ...ate is selected with an I O channel function code specification When the channel toggles to the selected alarm state an alarm is reported Channel Status Channel status is reported in the form of problem reports which appear on a human system interface Refer to Section 8 for channel problem report details Value or State The analog value is reported in IEEE real 4 format The digital state is reporte...

Page 191: ...nt enough to cause a process upset For override and simulation override and simulation override and simulation override and simulation inputs and outputs the function code reports a suspect condition when While in override or simulation mode the override or simu lation digital input state does not match the actual digital input state While in override mode the override digital output state does no...

Page 192: ... function code is an exception reporting function code Exception reported data can appear as dynamic values alarms and state changes on displays and in reports generated by operator interfaces and other system nodes Exception reporting is automatic An I O channel function code will generate an exception report periodically to update data after a process point reaches a defined alarm limit or chang...

Page 193: ...cts as the master switch for enabling or disabling the override and simulation I O source options for individ ual channels Normal The I O source is normal as long as the override simulation or undefined options are not selected Normal is the default Override The override option allows the I O channel value or state to be manually overridden locally substituted to support system checkout or field t...

Page 194: ...el function codes controls error status reporting If status reporting is dis abled any channel errors will not be reflected in I O block device status reports Block device status reports are inte grated into Harmony controller status reports This permits disabling status reporting during testing and for an out of ser vice point It does not disable input or output value and alarm status reporting h...

Page 195: ...precedence specification in the analog input channel function code deter mines when the shaping will be applied either before or after engineering unit conversion Test Status FC 226 The test status function code FC 226 provides access to Har mony I O status information Any I O block specific function code can be tested for status i e I O device definition and I O channel function codes Refer to th...

Page 196: ... following information can easily be discerned Block type and model Operating mode Operating status Power status I O channel status digital I O only Block Type and Model A block type identifier enables quickly and easily identifying general block type I O blocks are grouped into three major categories analog A digital D and control C These catego ries further divide into subcategories of input onl...

Page 197: ... an eight bit binary status code which can be deciphered using look up tables provided LED eight is the most significant bit Refer to Table 7 2 for normal Figure 7 1 I O Block Front Panel T00912B STOP RESET TYPE MODEL ACCESS DOOR FUSE HOLDER RETRACTABLE HANDLE LABELS I O 08 12 10 14 07 11 09 13 1ST FLOOR CABINET Control Loop IN OUT 1 2 3 4 5 6 7 8 A B C FAULT NORMAL STATUS BLOCK POW ER FIELD POW E...

Page 198: ...nd online Flashing Established communication but not initialized or configured Configured and operational but lost communica tion with the controller Off No power If this condition exists no front panel LEDs will be on Communication not established with controller for the first time Fault condition exists with FAULT indicator on Fault On CPU halted with status code given in eight status LEDs Machi...

Page 199: ... which means a bad input indication could be a blown fuse a bad connection or it could be a problem with the actual power source A problem with the power source however will cause a bad status indica tion on other blocks This assumes there are other blocks using the same power source however Digital Channels The channel status indicators show digital input and output channel states and status Only...

Page 200: ...t the factory The following is an example inner label Outer Label For customer use Provides an area for customer identification of the particular block It also contains a brief I O block appli cation description The following is an example outer label I O Module Rear Panel Figure 7 2 shows the typical rear panel of an I O module The switches jumpers and connectors are recessed to allow rest ing th...

Page 201: ...d color code meanings Figure 7 2 I O Module Rear Panel SW 2 SPECIAL OPERATION S P4 REDUNDANCY LINK P1 POW ER P5 COMMUNICATION FIELD POW ER SELECT J1 J2 LOCAL LFP Elsag Bailey Williamsport PA U S A INTERNAL IFP POWER CONSUMPTION P HB AIN 12010000 ATTENTION ELECTRO STATIC SEN SITIVE DEVICES See Instructions 24VDC 320mA E S D 8 7 6 5 4 3 2 1 T00913B CLOSED OPEN Table 7 4 Special Operations Switch SW2...

Page 202: ...of online diagnostics tests dur ing startup Refer to Diagnostics Diagnostics Diagnostics Diagnostics in Section 8 for a description Stop Reset Button The stop reset button Fig 7 1 is used to interrupt configura tion execution and to initiate a hardware reset The button is accessed through the small opening on the front panel Some type of thin rod preferably nonmetallic is required to press the but...

Page 203: ...ress After the hardware reset com pletes the block then begins its startup sequence Refer to Startup Startup Startup Startup in this section NOTE If the module has already stopped due to an error i e FAULT lit a sin gle press resets the module Initialization Initialization clears block memory and restores a known default configuration An initialization first clears nonvolatile memory then restores...

Page 204: ...ns on 5 Remove the I O module 6 Set switch SW2 for normal operation 7 Insert the I O module 8 Redefine the device label or insert the I O module as a backup module If inserted as a backup the primary will auto matically define the device label Auxiliary Block There are no startup or initialization procedures for auxiliary blocks The front panel of an auxiliary block contains a block type and model...

Page 205: ...7 10 WBPEEUI240751C0 Auxiliary Block Figure 7 3 Auxiliary Block Front Panel T01500A TYPE MODEL ACCESS DOOR LABELS 1ST FLOOR CABINET Electric Drive 110 110 ...

Page 206: ...tions to help further isolate the problem NOTE All tables in this section give corrective actions for single block indica tions If the same indication is given for more than one block consider a power system or communications system problem The operation of the front panel LEDs is described in Section 7 and in tables that follow in this section Refer to I O Block I O Block I O Block I O Block Prob...

Page 207: ...ists check the controller Configured and operational but lost communications with the controller 1 Check the controller status 2 Reset the I O module Off No power If this condition exists no front panel LEDs will be on Refer to Table 8 2 for power problem corrective actions Communication not established with controller for the first time Normal condition while waiting for controller to establish c...

Page 208: ...sts replace the I O module Field power C DI or DO On Good power input No action required Off IFP power problem if jumper selected 1 Verify front panel field power fuse on I O module is present and good If not replace the fuse 2 Verify the field power select jump ers are set to IFP power 3 Check the condition of the power connector P1 on the I O module If bad replace the I O module 4 Check the cond...

Page 209: ...field power failure LFP Halt error Replace I O module and troubleshoot offline as a nonredundant I O module or Stop new primary reset this I O module and troubleshoot according to error and status reports 5 0x05 1 3 Configuration error undefined block Check the controller status Verify the following in the controller configuration 1 Function block inputs reference valid function block outputs 2 Fu...

Page 210: ...ackup Same corrective actions as error code 13 17 0x11 1 5 Nonvolatile memory write error Same corrective actions as error code 1 19 0x13 1 2 5 Read only memory checksum error Program image in read only memory is corrupt 1 Perform a firmware download 2 If error persists replace the I O module 22 0x16 2 3 5 Block type code mis match between primary and backup Redundant I O modules are of different ...

Page 211: ... 35 0x23 1 2 6 Write violation Reset the I O module If error persists replace the I O module 49 0x31 1 5 6 Memory or CPU fault 50 0x32 2 5 6 Bus error 51 0x33 1 2 5 6 Illegal instruction 52 0x34 3 5 6 Internal error trace or privilege error 53 0x35 1 3 5 6 Internal error spurious or unassigned exception 54 0x36 2 3 5 6 Internal error divide by 0 or CHK instruction 55 0x37 1 2 3 5 6 Internal error ...

Page 212: ...t channel 1 Reset the I O module 2 Check the condition of the com munications connector P5 on the I O module If bad replace the I O module 3 Check the condition of the mounting column connector If bad replace the mounting column 4 If problem persists replace the I O module Bad power input A or B Device BLP power problem for the indi cated power input Refer to Table 8 2 for power prob lem correctiv...

Page 213: ...s If error persists replace the I O module Calibration Channel I O block is out of calibration I O blocks are factory calibrated Replace the I O module Channel failure out of range Channel Overvoltage or undervoltage con dition exits for the indicated channel 1 Check configuration to verify proper range selection 2 Check channel jumpers to verify proper configuration 3 Check field wiring connectio...

Page 214: ...on more than one I O block duplicate device labels are not permitted Redefine the device label for one of the blocks Refer to Duplicate Labels in Section 6 for further explanation Hnet channel A or B relay fault Device One of the relays that isolates the I O block from Hnet has failed Replace the I O module No response offline Device I O module missing not inserted properly or no power 1 Verify I ...

Page 215: ... Controller cannot communicate with IISAC01 station because FC 221 I O device definition does not exist Occurs when S28 in FC 80 control sta tion references a FC 223 analog out put channel that is not referenced by a FC 221 1 Add FC 221 function block 2 Redefine S28 of FC 80 to point to a referenced valid FC 223 function block Missing or miscon figured CIO Controller cannot communicate wit the CIO...

Page 216: ...ess matches S16 in FC 80 control sta tion 3 Check station link connectors and cabling between CIO 100 block and IISAC01 station or between CIO 100 CIO 110 and IISCA01 sta tion 4 Check LFP power to the IISAC01 station Verify a minimum of 3 3 square millimeters stranded 12 AWG stranded wire is used to con nect power 5 Replace IISAC01 station 6 Replace CIO 100 module Null device definition label Cont...

Page 217: ...startup online and others can be invoked manually offline Online An I O block runs the following online diagnostic checks dur ing startup Hnet Data converters D to A and A to D I O channel bus Memory Power status Voltage references If any of these checks detect a hardware problem the I O block will provide error status code indications if possible and the block will halt Refer to Table 8 3 to deci...

Page 218: ...nk and P5 com munication Tables 8 6 8 7 and 8 8 list the pin assignments for P1 P4 and P5 Table 8 6 P1 Power Pins Pin Connection A 1 BLP A 2 BLP B 3 IFP B 1 BLC A 2 BLC B 3 IFC Table 8 7 P4 Redundancy Link Pins Pin Connection Pin Connection 1 Transmit data A 2 Receive data A 3 Ground 4 Transmit data A 5 Receive data A 6 Handshake OUT 7 Primary backup 8 Ground 9 Handshake IN 10 Transmit data B 11 R...

Page 219: ...Ground 13 Clock B 14 Ground Table 8 9 CIO 100 P7 and P8 Connector Pins Pin P7 P8 1 LFP LFP 2 Serial link Serial link 3 Not connected Not connected 4 Analog output 1 Analog output 2 5 Analog input 2 Analog input 4 6 Analog input 1 Analog input 3 7 Ground Ground 8 LFP1 LFP1 9 Serial link Serial link 10 Not connected Not connected 11 Analog output 1 Analog output 2 12 Analog output 1 bypass Analog ou...

Page 220: ...sts the pin assignments for the P17 connector of the DIO blocks Table 8 10 DIO P17 Connector Pins Pin Connection Pin Connection 1 Common 2 DO 22 3 DO 21 4 DO 20 5 DO 19 6 DO 18 7 DO 17 8 DO 23 24 9 DO 24 10 DO 23 11 DO 21 22 12 Not connected 13 DO 19 20 14 DO 17 18 ...

Page 221: ...WBPEEUI240751C0 ...

Page 222: ...ed to meet the cleaning needs of your system Personnel responsible for maintenance should be familiar with the Harmony I O system have experience working with pro cess control systems and know what precautions to take when working on live AC systems Preventive Maintenance Schedule Table 9 1 is the preventive maintenance schedule for the Har mony I O system The table lists the preventive maintenanc...

Page 223: ...er on the cloth and not directly on the equipment N A As required Check cabinet air filters Clean or replace them as necessary Check the air filter more frequently in excessively dirty environ ments N A 3 months Check block faceplate and housing and the cooling fan assembly for dust Clean as necessary using an antistatic vacuum Insure air vents are free of dust and lint N A Check all signal power ...

Page 224: ...n 5 when handling an I O module The replacement procedures for most parts and assemblies are intuitive Figures 10 1 through 10 4 comprise the replacement flowchart which contains replacement procedures for those parts and assemblies that need explanation In the flowchart each flowchart block represents a single task The PR code in the flowchart block identifies the procedure section that describes...

Page 225: ...ARY BLOCK I O BLOCK BASE I O M ODULE D C B A E RLY BLOCK RELAY REPLACEMENT RLY 100 PR33 PR34 RLY 200 Figure 10 2 I O Module Replacement Flowchart 2 of 4 TR1984B I O M ODULE A E SET UP SW 2 JUM PERS AND FUSES ON REPLACEM ENT SAME AS MODULE BEING REPLACED INSTALL REPLACEM ENT I O MODULE DEFINE DEVICE LABEL REMOVE I O MODULE PR28 PR3 PR25 ...

Page 226: ...RS FUSES AND RELAYS ON REPLACEM ENT THE SAME AS BLOCK BEING REPLACED I O BLOCK BASE AUXILIARY BLOCK INSTALL REPLACEMENT AUXILIARY BLOCK DISCONNECT W IRING AND CABLING REM OVE AUXILIARY BLOCK CONNECT W IRING AND CABLING REM OVE I O MODULE DISCONNECT W IRING AND CABLING INSTALL REPLACEM ENT BASE CONNECT W IRING AND CABLING REMOVE BASE INSTALL I O MODULE TR1985B B C E PR4 PR29 PR3 TURN ON POW ER TO F...

Page 227: ...WBPEEUI240751C0 ...

Page 228: ...ut Nomenclature 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 P H B A I N _ _ _ _ _ _ _ _ Block Nomenclature Block Type 1 2 0 _ _ _ _ _ Current high level voltage in 2 0 0 _ _ _ _ _ Isolated high level voltage low level voltage TC in 2 2 0 _ _ _ _ _ Isolated current high level voltage low level voltage TC in 3 0 0 _ _ _ _ _ Isolated RTD in Module Base Option 0 C 1 _ _ Nonredundant cable clamp terminal...

Page 229: ...e 11 3 Control Input Output Nomenclature 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 P H B C I O 1 0 0 _ _ _ _ _ Block Nomenclature Control Loop In Out Module Base Option1 0 C 1 _ _ Nonredundant cable clamp terminal base 0 S 1 _ _ Nonredundant screw terminal base 1 0 0 _ _ I O module Reserved for Future Use 0 0 Must be zeros P H B C I O 1 1 0 0 0 0 0 0 Electric Drive Pulse Positioner Termination2 NO...

Page 230: ...rminals DO cable1 0 S 1 _ _ Nonredundant screw terminal base 0 S 2 _ _ Redundant screw terminal base 1 0 0 _ _ I O module Reserved for Future Use 0 0 Must be zeros NOTE 1 Used in combination with RLY 100 and RLY 200 Provides screw clamp terminals for DI and cable connection to the DO lo cated on RLY block Table 11 5 Digital Output Nomenclature 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 P H B D O T ...

Page 231: ...12 for part numbers Table 11 7 Blank Block Nomenclature 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 P H B B L K 1 0 0 _ _ _ _ _ Block Nomenclature1 Module Base Option 0 0 1 _ _ Nonredundant base 0 0 2 _ _ Redundant base 1 0 0 _ _ Blank module Reserved for Future Use 0 0 Must be zeros NOTES 1 Blank blocks maintain column air flow They are only required in the middle of a column where air flow would b...

Page 232: ...zardous areas Cable Length x x 01 to 60 for 1 0 to 60 m 3 3 to 200 ft NOTE 1 Used with cable clamp terminal base C type with the clamp terminals removed Refer to Table PR21 1 to determine cable usage Table 11 10 CIO Cable Nomenclature 1 2 3 4 5 6 7 8 9 10 N K C S 0 3 0 0 _ CIO 100 to NKCS01 11 02 12 Adapter Cable Cable Length 3 0 9 m 3 ft 5 1 5 m 5 ft N K C S 0 4 _ _ _ _ CIO 100 to CIO 110 Cable 0...

Page 233: ...2A6301 6 3 A 250 V 5 x 20 mm time lag medium break capacity 1949697A3151 3 15 A 250 V 5 x 20 mm time lag high break capacity 1949697A6301 6 3 A 250 V 5 x 20 mm time lag high break capacity NOTES 1 Used in all I O blocks 2 Refer to the individual block specification tables in Section 2 for fuse usage Table 11 12 Relays Number Part DOT 100 DOT 120 RLY 100 RLY 200 1947684A32 Solid state relay 120 240...

Page 234: ...er 1948616A12 12 position terminal block clamp terminal base 1948616A16 16 position terminal block clamp terminal base 1949459A2 2 position terminal block base 200021A040S080 M4 8 mm screw 200021A040S100 M4 10 mm screw with captive star washer 6642146A1 Plastic lens I O block label cover 6642153A1 Plastic lens auxiliary block label cover 6643676A1 Wire guide P HA MSC SCREW100 100 M4 10 mm screws f...

Page 235: ...WBPEEUI240751C0 ...

Page 236: ... block field power and I O channel require ments Refer to the appropriate worksheet or any other system documentation available 3 Set the field power select jumpers J1 and J2 located on the back of the I O module as appropriate Table PR11 1 NOTE J1 and J2 affect the I O channels only The fused LFP power to operate the stations is routed directly from the LFP terminals to the station connectors 15 ...

Page 237: ...1 Field Power Select Jumpers Field Power J1 J2 Description IFP Field power from mounting column bus LFP Field power from LFP terminals on base 1 2 3 1 2 3 1 2 3 1 2 3 C1 Table PR11 2 Analog Input Field Power Select Jumpers Base Field Power J15 J16 Description Fused AI IFP LFP1 no station Routes IFP LFP field power through the fuse in the I O module Unfused AI LFP2 3 station Routes LFP power direct...

Page 238: ...rresponds to the channel number from 1 to 4 For example 1 J1 1 J2 1 J3 and 1 J4 con figure channel one Table PR11 4 Analog Output Channel Jumpers Output Field Power n1 J1 4 to 20 mA2 IFP LFP 1 to 5 VDC IFP LFP NOTE 1 n corresponds to the channel number either 5 or 6 For example 5 J1 configures channel five 2 A current output is required to support the IISAC01 out put bypass feature 1 2 3 1 2 3 1 2...

Page 239: ... RFP 125 VDC RFP 120 VAC RFP 240 VAC RFP NOTE 1 n corresponds to the channel number from 7 to 10 For example 7 J1 and 7 J2 configure channel seven 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 Table PR11 6 Digital Output Channel Jumpers Output Field Power n1 J1 24 VDC IFP LFP RFP ...

Page 240: ...IISAC01 control sta tions The fuse protects the power distributed to both station connectors NOTE If connecting to a CIO 110 block for electric drive pulse positioner termi nation 24 VDC LFP power to operate the IISAC01 control stations attaches and is fuse protected at the CIO 110 block instead of at the CIO 100 block Figure PR11 1 User Configurable Jumpers Base T00959A J15 J16 1 J1 1 J3 1 J2 1 J...

Page 241: ...edure Figure PR11 2 Analog Input Field Power Selection J15 J16 Figure PR11 3 Configuration Jumper Access BASE T03226A I O BLOCK I O M ODULE IFP LFP LFP J15 J16 ANALOG INPUT CHANNELS LFP 1 1 2 2 3 3 T00914A ACCESS COVER I O BOARD ...

Page 242: ...ocedure WBPEEUI240751C0 PR11 7 Figure PR11 4 User Configurable Jumpers I O Board T00894A DI3 DI4 AO1 AO2 DI2 DI1 7 J2 8 J2 9 J2 10 J2 7 J1 8 J1 9 J1 10 J1 11 J1 13 J1 14 J1 12 J1 6 J1 5 J1 DO1 DO2 DO3 DO4 ...

Page 243: ...field wiring and setting jumpers Figure PR11 5 Analog Input Simplified INTER NAL LOCAL FIELD POW ERED SINGLE ENDED VOLTAGE REMOTE FIELD POW ERED DIFFERENTIAL VOLTAGE M EASURED INPUT M EASURED INPUT M EASURED INPUT M EASURED INPUT T00828A TRANSM ITTER TRANSM ITTER CO MM O N CO MM O N CO MM O N 1 5 V 1 5 V 24 V 24 VDC 4 20 m A 1 5 V 1 5 V 4 20 m A VSOURCE VSOURCE ...

Page 244: ... PR11 6 Analog Output Simplified Figure PR11 7 Digital Input Simplified INTER NAL LOCAL FIELD POW ERED INTER NAL LOCAL FIELD POW ERED 1 5 V 4 20 m A LOAD LOAD T00829A 24 V 24 V CO MM O N CO MM O N T00834A REM OTE FIELD POW ERED CO MM ON INPUT 5 V VSOURCE ...

Page 245: ...PR11 10 WBPEEUI240751C0 Field Device Connection Figure PR11 8 Digital Output Simplified INTER NAL LOCAL FIELD POW ERED REMOTE FIELD POW ERED LOAD LOAD T00838A IFP LFP CO MM O N CO MM O N VSOURCE ...

Page 246: ... located on the back of the I O module to normal operation 2 Determine the block field power and I O channel require ments Refer to the appropriate worksheet or any other system documentation available 3 Set the digital output field power select jumpers J1 and J2 located on the back of the I O module as appropriate Table PR12 1 10 min CAUTION 1 Insure the setting for the digital input field power ...

Page 247: ...ut channels Refer to Figure PR12 2 for the jumper location Table PR12 1 Digital Output Field Power Select Jumpers Field Power1 J1 J2 Description IFP Field power from mounting column bus LFP Field power from LFP terminals on base NOTE 1 24 VDC IFP LFP required when connecting to an RLY block 1 2 3 1 2 3 1 2 3 1 2 3 Table PR12 2 Digital Input Field Power Select Jumper Field Power DIFP J1 IFP 24 VDC ...

Page 248: ...Channel Jumpers Input Field Power n1 J1 n1 J2 n1 J3 24 VDC IFP LFP RFP 48 VDC LFP RFP 125 VDC LFP RFP 120 VAC LFP 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7...

Page 249: ...ut Field Power n1 J1 n1 J2 n1 J3 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 Table PR12 5 Digital Output Channel Jumpers Output Field Power n1 J1 24 VDC IFP LFP2 RFP 48 VDC LFP RFP NOTE 1 n corresponds to the channel number from 17 to 24 For example 17 J1 configures channel 17 2 24 VDC IFP ...

Page 250: ...e holder 12 If installing redundant I O modules insure the settings for both I O modules are the same Field Device Connection Figures PR12 3 and PR12 4 show the circuit connections made after attaching field wiring and setting jumpers Figure PR12 5 shows the circuit connections made when oper ating the DIO 400 block with an RLY 100 or RLY 200 block Figure PR12 1 Configuration Jumper Access T00914A...

Page 251: ...1 23 J1 17 J1 18 J1 21 J1 22 J1 24 J1 DIFP J1 1 J2 3 J2 6 J2 10 J2 14 J2 2 J2 5 J2 9 J2 13 J2 4 J2 8 J2 12 J2 16 J2 DIFP J2 7 J2 11 J2 15 J2 2 J3 3 J3 4 J3 5 J3 6 J3 7 J3 8 J3 9 J3 10 J3 11 J3 12 J3 13 J3 14 J3 15 J3 16 J3 DIGITAL OUTPUTS DIGITAL INPUT FIELD POW ER SELECT DIGITAL INPUT FIELD POW ER MONITOR DIGITAL INPUTS ...

Page 252: ... Simplified Figure PR12 4 Digital Output Simplified T00833A REM OTE FIELD POW ERED INTERNAL LO CAL FIELD POW ER ED CO MM ON CO MM O N INPUT INPUT 5 V 5 V VSOURCE IFP LFP INTER NAL LOCAL FIELD POW ERED REMOTE FIELD POW ERED LOAD LOAD T00838A IFP LFP CO MM O N CO MM O N VSOURCE ...

Page 253: ...PR12 8 WBPEEUI240751C0 Field Device Connection Figure PR12 5 DIO with RLY Digital Output Simplified 24 V VSOURCE CO MM O N ELECTRO MECHANICAL OR SOLID STATE RELAY HRM RLY CO MM O N T00839A LOAD C NO NC ...

Page 254: ...vices to the normally open relay contacts on a redundant DOT block Both the normally open and normally closed relay contacts can be used on a nonredundant DOT block Procedure 1 Set the special operations switch SW2 located on the back of the I O module to normal operation 2 Determine the block field power and I O channel require ments Refer to the appropriate worksheet or any other system document...

Page 255: ...gs for both I O modules are the same Field Device Connection Figure PR13 1 shows the circuit connections made after attaching field wiring Table PR13 1 Field Power Select Jumpers Field Power1 J1 J2 Description IFP Field power from mounting column bus LFP Field power from LFP terminals on base NOTE 1 24 VDC to power output relay coils 1 2 3 1 2 3 1 2 3 1 2 3 Figure PR13 1 Digital Output Simplified ...

Page 256: ...vices to the normally open relay contacts on a redundant DOT block Both the normally open and normally closed relay contacts can be used on a nonredundant DOT block Procedure 1 Set the special operations switch SW2 located on the back of the I O module to normal operation 2 Determine the block field power and I O channel require ments Refer to the appropriate worksheet or any other system document...

Page 257: ...e is monitored depending on the jumper settings 6 Replace the access cover 7 Verify 6 3 A 250 V fuses are present in each of the DOT 120 block fuse holders XF1 through XF16 Fig PR14 2 8 Verify 1 6 A 250 V fuses are present in both the A and B channel block power fuse holders on the I O module Table PR14 1 Field Power Select Jumpers Field Power1 J1 J2 Description IFP Field power from mounting colum...

Page 258: ... Verify a 3 15 A 250 V fuse is present in the field power fuse holder 10 If installing redundant I O modules insure the settings for both I O modules are the same Figure PR14 1 Configuration Jumper Access T00914A ACCESS COVER I O BOARD ...

Page 259: ...I O Board T00895A 1 J1 1 J2 2 J1 2 J2 3 J1 3 J2 4 J1 4 J2 5 J1 5 J2 6 J1 6 J2 7 J1 7 J2 8 J1 8 J2 9 J1 9 J2 10 J1 10 J2 11 J1 11 J2 12 J1 12 J2 13 J1 13 J2 14 J1 14 J2 15 J1 15 J2 16 J1 16 J2 XF16 XF15 XF14 XF13 XF12 XF11 XF10 XF9 XF8 XF7 XF6 XF5 XF4 XF3 XF2 XF1 FUSE HOLDER ...

Page 260: ...751C0 PR14 5 Field Device Connection Figure PR14 3 shows the circuit connections made after attaching field wiring Figure PR14 3 Digital Output Simplified INTERNAL LOCAL FIELD POW ERED 24 V VSOURCE COM M ON COMM ON T03013A C NO NC LOAD ...

Page 261: ...WBPEEUI240751C0 ...

Page 262: ...Control Station IISAC01 Analog Control Station IISAC01 Analog Control Station instruction for an explanation of the M A power 2 Verify a 1 6 A 250 V fuse is present in fuse holder XF3 This fuse is required when using LFP power for M A power 3 Verify 4 0 A 250 V fuses are present in fuse holders XF1 and XF2 These fuses are for the 24 VDC LFP power that operates IISAC01 control stations connected at...

Page 263: ...ut T01009B P1 TB1 J1 J2 XF1 XF2 XF3 TB2 P3 P2 P4 M A POW ER LFP FUSE HOLDER M A POW ER 1 SELECT JUMPER M A POW ER 2 SELECT JUMPER STATION POW ER 1 FUSE HOLDER STATION POW ER 2 FUSE HOLDER M A PWR MA SEL RAISE LOW ER M A PWR MA SEL RAISE LOW ER LFP 1 1 1 1 2 2 2 2 ...

Page 264: ...he same a Verify the relay being installed is an approved relay refer to Section 11 15 min Number Qty Description 1947684A32 1 8 120 VAC solid state relay 240 VAC solid state relay 1947685A31 24 VDC solid state relay 1947685A32 125 VDC solid state relay 1949438A1001 1 8 125 VDC relay fuse 1949438A3151 24 VDC relay fuse 1949697A3151 120 VAC relay fuse 240 VAC relay fuse CAUTION 1 Use only ABB Autom...

Page 265: ...fuse in each fuse holder XF17 through XF24 The fuse is dependent on the type of relay installed Table PR16 1 Table PR16 1 Fuses Relay Fuse Description 24 VDC 3 15 A 250 V 5 x 20 mm fast acting low break capacity IEC 127 2 II 125 VDC 1 0 A 250 V 5 x 20 mm fast acting low break capacity IEC 127 2 II 120 VAC 3 15 A 250 V 5 x 20 mm time lag high break capacity IEC 127 2 V 240 VAC ...

Page 266: ...EUI240751C0 PR16 3 Figure PR16 1 I O Board Layout Shown Without Relays T00896A XK17 XF17 XK18 XF18 XF20 XK22 XF22 XF24 XF23 XK21 XF21 XK23 XK24 XK19 XK20 XF19 TB2 TB1 P1 RELAY SOCKET ATTACHMENT SCREW HOLE FUSE HOLDER ...

Page 267: ...WBPEEUI240751C0 ...

Page 268: ... IISAC01 Analog Control Station IISAC01 Analog Control Station IISAC01 Analog Control Station IISAC01 Analog Control Station instruction for station setup installation and cabling requirements Parts Figure PR17 1 CIO Connection 10 min T02043A CIO 100 CIO 110 CIO 100 IISAC01 CURRENT BYPASS STATION IISAC01 ELECTRIC DR IVE PU LSE POSITIONER BYPASS STATION Number Qty Description NKCS03 1 per station c...

Page 269: ...ive pulse positioner bypass operation NOTE The CIO 110 block must be located either directly above or directly below the CIO 100 block it is to connect to Make the necessary cable connections as shown in Figure PR17 2 or PR17 3 Table PR17 1 CIO 100 to CIO 110 Connector Relationship Station CIO 100 CIO 110 1 P7 P1 P2 2 P8 P3 P4 Table PR17 2 CIO 100 and IISAC01 Analog Input Relationship Station CIO ...

Page 270: ...Procedure WBPEEUI240751C0 PR17 3 Figure PR17 2 Current Mode Bypass Cable Connection CIO 100 P7 P8 TO IISAC01 STATION 1 TO IISAC01 STATION 2 T01013A NKCS01 NKCS11 NKCS02 NKCS12 NKCS03 ...

Page 271: ...I240751C0 Procedure Figure PR17 3 Electric Drive Pulse Positioner Bypass Cable Connection CIO 100 CIO 110 P7 P1 P3 P8 P2 P4 TO IISAC01 STATION 1 TO IISAC01 STATION 2 T01014A NKCS01 NKCS11 NKCS02 NKCS12 NKCS04 NKCS05 ...

Page 272: ... connector base P HB DIO 4000R 00 to connect DIO outputs to an RLY block Parts Tools None Figure PR18 1 DIO to RLY Connection 5 min T02109B RLY 100 RLY 200 DIO 400 Number1 2 Qty Description P MK HRM RLY12Hxx 1 DIO to RLY cable P MK HRM RLY12Sxx DIO to RLY cable NOTES 1 H PLTC rated for use in external enclosure applications S for use in internal enclosure ap plications 2 Refer to Section 11 for co...

Page 273: ...ary cable connections as shown in Figure PR18 2 This figure shows the cabling required to con nect an RLY 100 or RLY 200 block to the DIO block Figure PR18 2 DIO Block to RLY Block Cable Connection DIO DIO RLY 100 RLY 200 P1 P1 P17 P17 T01015A HRM RLY HRM RLY ...

Page 274: ... Considerations Procedure 1 Depress the stop reset button once to halt block operation if not already halted 2 Loosen the captive front panel fastening screw Fig PR28 1 3 Grasp the I O module by its handle and gently pull 1 min WARNING 1 An I O module should not be inserted or removed with power applied when located in a class I division 2 hazardous location unless the area is known to be nonhazar...

Page 275: ...PR28 2 WBPEEUI240751C0 Procedure Figure PR28 1 I O Module Removal T00911B ALIGNMENT POSTS FASTENING SC REW RETRACTABLE HANDLE ...

Page 276: ...e is the same whether removing a nonredundant or redundant base Parts None Tools Phillips screwdriver Procedure 1 Loosen the two captive screws that attach the base to the column Fig PR29 1 A redundant base has four captive screws 2 Slide the base to the right so the tabs on the back of the base clear the slots in the column as shown in Figure PR29 1 then remove the base 5 min ...

Page 277: ...PR29 2 WBPEEUI240751C0 Procedure Figure PR29 1 Base Removal T03246A ALIGNMENT HOLES CAPTIVE FASTENING SCREW S REAR VIEW ...

Page 278: ... all auxiliary blocks Parts None Tools Phillips screwdriver Procedure 1 Separate the auxiliary block housing from its mounting bracket by opening the front panel door and loosening the four captive screws that attach the housing to the bracket Fig PR30 1 2 Remove the auxiliary housing bracket by removing the three screws attaching the bracket to the column 10 min ...

Page 279: ...PR30 2 WBPEEUI240751C0 Procedure Figure PR30 1 Auxiliary Block Removal T00962B CAPTIVE FASTENING SCREW 4 REAR VIEW ALIGNM ENT HOLES SCREW 3 ...

Page 280: ... 2 Verify that power is off to the Harmony I O system and field devices being disconnected 3 Disconnect all field wiring from the block Screw Terminals If the wiring is attached using screw terminals remove each wire attached Clamp Terminals If the field wiring is attached using clamp terminals unplug the terminal strip from the connector on the base Individual wires can remain connected to the te...

Page 281: ...1 2 WBPEEUI240751C0 Procedure Cable Connector If the field wiring is attached using a cable connector unplug the cable from the base 4 Disconnect the LFP power wiring from the block 5 Disconnect all cables ...

Page 282: ...relay from side to side to loosen and remove it 3 Verify the replacement relay is an approved relay and of the same type 4 Align and insert the new relay Insure that it is seated flush with the socket 5 Replace the access cover 15 min Number Qty Description 1949002A3 1 16 Electromechanical relay SPDT CAUTION 1 Use only ABB Automation approved relays on the relay assembly Using unapproved relays co...

Page 283: ...PR32 2 WBPEEUI240751C0 Procedure Figure PR32 1 Configuration Jumper Access T00914A ACCESS COVER I O BOARD ...

Page 284: ...C0 PR32 3 Figure PR32 2 I O Board Layout Shown Without Relays T01835A XF16 XF15 XF14 XF13 XF12 XF11 XF10 XF9 XF8 XF7 XF6 XF5 XF4 XF3 XF2 XF1 XK1 XK3 XK5 XK7 XK9 XK11 XK13 XK15 XK2 XK4 XK6 XK8 XK10 XK12 XK14 XK16 RELAY SOCKET ...

Page 285: ...WBPEEUI240751C0 ...

Page 286: ...nd down to loosen and remove it 3 Verify the replacement relay is an approved relay and of the same type 5 min Number Qty Description 1949562A1 1 8 Electromechanical relay DPDT WARNING 1 Verify field power is turned off before starting the replace ment procedure Failure to do so could result in severe or fatal shock Do not turn the power on until the replacement proce dure is complete CAUTION 1 Us...

Page 287: ...PR33 2 WBPEEUI240751C0 Procedure 4 Align and insert the new relay Insure that it is seated flush with the socket 5 Turn on power previously turned off in Step 1 ...

Page 288: ...Procedure WBPEEUI240751C0 PR33 3 Figure PR33 1 RLY 100 Board Layout Shown Without Relays T00897A RELAY SOCKET TB2 XK17 XK20 XK22 XK21 XK23 XK24 XK19 P1 XK18 TB1 ...

Page 289: ...WBPEEUI240751C0 ...

Page 290: ...5 min Number Qty Description 1947684A32 1 8 120 VAC solid state relay 1947685A31 24 VDC solid state relay 1947685A32 125 VDC solid state relay 1947803A1 240 VAC solid state relay WARNING 1 Verify field power is turned off before starting the replace ment procedure Failure to do so could result in severe or fatal shock Do not turn the power on until the replacement proce dure is complete CAUTION 1 ...

Page 291: ... its socket XK17 through XK24 4 Verify the replacement relay is an approved relay and of the same type 5 Align and insert the new relay Insure that it is seated flush with the socket 6 Tighten the attachment screw 7 Turn on power previously turned off in Step 1 C1 ...

Page 292: ...I240751C0 PR34 3 Figure PR34 1 RLY 200 Board Layout Shown Without Relays T00896A XK17 XF17 XK18 XF18 XF20 XK22 XF22 XF24 XF23 XK21 XF21 XK23 XK24 XK19 XK20 XF19 TB2 TB1 P1 RELAY SOCKET ATTACHMENT SCREW HOLE FUSE HOLDER ...

Page 293: ...WBPEEUI240751C0 ...

Page 294: ...__________________ Column _______ Row _______ Device Label _______________________________________________________ 32 characters max Internal Field Power IFP 24 VDC always available Local Field Power LFP 24 VDC None Field Power Selection IFP LFP Input Range Current 4 to 20 mA High Level Voltage 0 to 1 VDC 0 to 5 VDC 0 to 10 VDC 1 to 5 VDC 10 to 10 VDC Custom voltage 10 to 10 VDC ...

Page 295: ..._____________________ Channel Label _________________________________________ optional 32 characters max Input 4 to 20 mA IFP LFP RFP _______ to _______ VDC RFP only Single ended Differential voltage mode Eng Units ____________________ Percent Deg F Deg C Low Value ___________ High Value ___________ CH3 Channel Info ____________________________________________________________ Channel Label _______...

Page 296: ..._____________________ Channel Label _________________________________________ optional 32 characters max Input 4 to 20 mA IFP LFP RFP _______ to _______ VDC RFP only Single ended Differential voltage mode Eng Units ____________________ Percent Deg F Deg C Low Value ___________ High Value ___________ CH6 Channel Info ____________________________________________________________ Channel Label _______...

Page 297: ..._____________________ Channel Label _________________________________________ optional 32 characters max Input 4 to 20 mA IFP LFP RFP _______ to _______ VDC RFP only Single ended Differential voltage mode Eng Units ____________________ Percent Deg F Deg C Low Value ___________ High Value ___________ CH9 Channel Info ____________________________________________________________ Channel Label _______...

Page 298: ...______________________ Channel Label _________________________________________ optional 32 characters max Input 4 to 20 mA IFP LFP RFP _______ to _______ VDC RFP only Single ended Differential voltage mode Eng Units ____________________ Percent Deg F Deg C Low Value ___________ High Value ___________ CH12 Channel Info ____________________________________________________________ Channel Label _____...

Page 299: ...______________________ Channel Label _________________________________________ optional 32 characters max Input 4 to 20 mA IFP LFP RFP _______ to _______ VDC RFP only Single ended Differential voltage mode Eng Units ____________________ Percent Deg F Deg C Low Value ___________ High Value ___________ CH15 Channel Info ____________________________________________________________ Channel Label _____...

Page 300: ...______________________ Channel Label _________________________________________ optional 32 characters max Input 4 to 20 mA IFP LFP RFP _______ to _______ VDC RFP only Single ended Differential voltage mode Eng Units ____________________ Percent Deg F Deg C Low Value ___________ High Value ___________ ...

Page 301: ...WBPEEUI240751C0 ...

Page 302: ...Row _______ Device Label _______________________________________________________ 32 characters max Internal Field Power IFP 24 VDC always available Field Power Selection IFP only option Input Range Type High level voltage 0 to 1 VDC 0 to 5 VDC 0 to 10 VDC 1 to 5 VDC 10 to 10 VDC Low level voltage 0 to 100 mV 100 to 100 mV Custom voltage 10 to 10 VDC Thermocouple TC B E J K L N 14 AWG N 28 AWG R S ...

Page 303: ...hannel Label ___________________________________________ optional 32 characters max Input _______ to _______ VDC Thermocouple TC Type _________________________________ Lead Wire Ω _________________________________ mV or TC input Eng Units _______________ Percent Deg F Deg C Low Value ______________ High Value ______________ CH3 Channel Info _________________________________________________________...

Page 304: ...hannel Label ___________________________________________ optional 32 characters max Input _______ to _______ VDC Thermocouple TC Type _________________________________ Lead Wire Ω _________________________________ mV or TC input Eng Units _______________ Percent Deg F Deg C Low Value ______________ High Value ______________ CH6 Channel Info _________________________________________________________...

Page 305: ...hannel Label ___________________________________________ optional 32 characters max Input _______ to _______ VDC Thermocouple TC Type _________________________________ Lead Wire Ω _________________________________ mV or TC input Eng Units _______________ Percent Deg F Deg C Low Value ______________ High Value ______________ CH9 Channel Info _________________________________________________________...

Page 306: ...hannel Label ___________________________________________ optional 32 characters max Input _______ to _______ VDC Thermocouple TC Type _________________________________ Lead Wire Ω _________________________________ mV or TC input Eng Units _______________ Percent Deg F Deg C Low Value ______________ High Value ______________ CH12 Channel Info ________________________________________________________...

Page 307: ...hannel Label ___________________________________________ optional 32 characters max Input _______ to _______ VDC Thermocouple TC Type _________________________________ Lead Wire Ω _________________________________ mV or TC input Eng Units _______________ Percent Deg F Deg C Low Value ______________ High Value ______________ CH15 Channel Info ________________________________________________________...

Page 308: ...hannel Label ___________________________________________ optional 32 characters max Input _______ to _______ VDC Thermocouple TC Type _________________________________ Lead Wire Ω _________________________________ mV or TC input Eng Units _______________ Percent Deg F Deg C Low Value ______________ High Value ______________ ...

Page 309: ...WBPEEUI240751C0 ...

Page 310: ...el _______________________________________________________ 32 characters max Internal Field Power IFP 24 VDC always available Local Field Power LFP 24 VDC None Field Power Selection IFP LFP Input Range Type Current 4 to 20 mA High level voltage 0 to 1 VDC 0 to 5 VDC 0 to 10 VDC 1 to 5 VDC 10 to 10 VDC Low level voltage 0 to 100 mV 100 to 100 mV Custom voltage 10 to 10 VDC Thermocouple TC B E J K L...

Page 311: ...___________ mV or TC input Eng Units ____________________ Percent Deg F Deg C Low Value ___________ High Value ___________ CH2 Channel Info __________________________________________________________ Channel Label ________________________________________ optional 32 characters max Input 4 to 20 mA IFP LFP RFP _______ to _______ VDC RFP only Single ended Differential voltage mode Thermocouple TC Typ...

Page 312: ...___________ mV or TC input Eng Units ____________________ Percent Deg F Deg C Low Value ___________ High Value ___________ CH4 Channel Info __________________________________________________________ Channel Label ________________________________________ optional 32 characters max Input 4 to 20 mA IFP LFP RFP _______ to _______ VDC RFP only Single ended Differential voltage mode Thermocouple TC Typ...

Page 313: ...___________ mV or TC input Eng Units ____________________ Percent Deg F Deg C Low Value ___________ High Value ___________ CH6 Channel Info __________________________________________________________ Channel Label ________________________________________ optional 32 characters max Input 4 to 20 mA IFP LFP RFP _______ to _______ VDC RFP only Single ended Differential voltage mode Thermocouple TC Typ...

Page 314: ...___________ mV or TC input Eng Units ____________________ Percent Deg F Deg C Low Value ___________ High Value ___________ CH8 Channel Info __________________________________________________________ Channel Label ________________________________________ optional 32 characters max Input 4 to 20 mA IFP LFP RFP _______ to _______ VDC RFP only Single ended Differential voltage mode Thermocouple TC Typ...

Page 315: ...__________ mV or TC input Eng Units ____________________ Percent Deg F Deg C Low Value ___________ High Value ___________ CH10 Channel Info __________________________________________________________ Channel Label ________________________________________ optional 32 characters max Input 4 to 20 mA IFP LFP RFP _______ to _______ VDC RFP only Single ended Differential voltage mode Thermocouple TC Typ...

Page 316: ...___________ mV or TC input Eng Units ____________________ Percent Deg F Deg C Low Value ___________ High Value ___________ CH12 Channel Info __________________________________________________________ Channel Label ________________________________________ optional 32 characters max Input 4 to 20 mA IFP LFP RFP _______ to _______ VDC RFP only Single ended Differential voltage mode Thermocouple TC Ty...

Page 317: ...___________ mV or TC input Eng Units ____________________ Percent Deg F Deg C Low Value ___________ High Value ___________ CH14 Channel Info __________________________________________________________ Channel Label ________________________________________ optional 32 characters max Input 4 to 20 mA IFP LFP RFP _______ to _______ VDC RFP only Single ended Differential voltage mode Thermocouple TC Ty...

Page 318: ...___________ mV or TC input Eng Units ____________________ Percent Deg F Deg C Low Value ___________ High Value ___________ CH16 Channel Info __________________________________________________________ Channel Label ________________________________________ optional 32 characters max Input 4 to 20 mA IFP LFP RFP _______ to _______ VDC RFP only Single ended Differential voltage mode Thermocouple TC Ty...

Page 319: ...WBPEEUI240751C0 ...

Page 320: ...___ 32 characters max Internal Field Power IFP 24 VDC always available Field Power Selection IFP only option CH1 Channel Info _____________________________________________________________ Channel Label ___________________________________________ optional 32 characters max Input 10 Ω copper 100 Ω platinum U S Lab Std U S Ind Std Euro Std 120 Ω nickel Chinese 53 Ω copper Lead Wire Ω ________________...

Page 321: ... Lead Wire Ω _________________________________ Eng Units Deg F Deg C Low Value ________________ High Value _______________ CH3 Channel Info _____________________________________________________________ Channel Label ___________________________________________ optional 32 characters max Input 10 Ω copper 100 Ω platinum U S Lab Std U S Ind Std Euro Std 120 Ω nickel Chinese 53 Ω copper Lead Wire Ω __...

Page 322: ... Lead Wire Ω _________________________________ Eng Units Deg F Deg C Low Value ________________ High Value _______________ CH5 Channel Info _____________________________________________________________ Channel Label ___________________________________________ optional 32 characters max Input 10 Ω copper 100 Ω platinum U S Lab Std U S Ind Std Euro Std 120 Ω nickel Chinese 53 Ω copper Lead Wire Ω __...

Page 323: ... Lead Wire Ω _________________________________ Eng Units Deg F Deg C Low Value ________________ High Value _______________ CH7 Channel Info _____________________________________________________________ Channel Label ___________________________________________ optional 32 characters max Input 10 Ω copper 100 Ω platinum U S Lab Std U S Ind Std Euro Std 120 Ω nickel Chinese 53 Ω copper Lead Wire Ω __...

Page 324: ... Lead Wire Ω _________________________________ Eng Units Deg F Deg C Low Value ________________ High Value _______________ CH9 Channel Info _____________________________________________________________ Channel Label ___________________________________________ optional 32 characters max Input 10 Ω copper 100 Ω platinum U S Lab Std U S Ind Std Euro Std 120 Ω nickel Chinese 53 Ω copper Lead Wire Ω __...

Page 325: ... Lead Wire Ω _________________________________ Eng Units Deg F Deg C Low Value ________________ High Value _______________ CH11 Channel Info _____________________________________________________________ Channel Label ___________________________________________ optional 32 characters max Input 10 Ω copper 100 Ω platinum U S Lab Std U S Ind Std Euro Std 120 Ω nickel Chinese 53 Ω copper Lead Wire Ω _...

Page 326: ... Lead Wire Ω _________________________________ Eng Units Deg F Deg C Low Value ________________ High Value _______________ CH13 Channel Info _____________________________________________________________ Channel Label ___________________________________________ optional 32 characters max Input 10 Ω copper 100 Ω platinum U S Lab Std U S Ind Std Euro Std 120 Ω nickel Chinese 53 Ω copper Lead Wire Ω _...

Page 327: ... Lead Wire Ω _________________________________ Eng Units Deg F Deg C Low Value ________________ High Value _______________ CH15 Channel Info _____________________________________________________________ Channel Label ___________________________________________ optional 32 characters max Input 10 Ω copper 100 Ω platinum U S Lab Std U S Ind Std Euro Std 120 Ω nickel Chinese 53 Ω copper Lead Wire Ω _...

Page 328: ..._________ Channel Label ___________________________________________ optional 32 characters max Input 10 Ω copper 100 Ω platinum U S Lab Std U S Ind Std Euro Std 120 Ω nickel Chinese 53 Ω copper Lead Wire Ω _________________________________ Eng Units Deg F Deg C Low Value ________________ High Value _______________ ...

Page 329: ...WBPEEUI240751C0 ...

Page 330: ...Power Selection IFP LFP CH1 Channel Info _____________________________________________________________ Channel Label ___________________________________________ optional 32 characters max Stall State 0 100 Hold Output Eng Units _______________ Percent Deg F Deg C Low Value ______________ High Value ______________ CH2 Channel Info _____________________________________________________________ Channe...

Page 331: ...l State 0 100 Hold Output Eng Units _______________ Percent Deg F Deg C Low Value ______________ High Value ______________ CH5 Channel Info _____________________________________________________________ Channel Label ___________________________________________ optional 32 characters max Stall State 0 100 Hold Output Eng Units _______________ Percent Deg F Deg C Low Value ______________ High Value _...

Page 332: ...l State 0 100 Hold Output Eng Units _______________ Percent Deg F Deg C Low Value ______________ High Value ______________ CH9 Channel Info _____________________________________________________________ Channel Label ___________________________________________ optional 32 characters max Stall State 0 100 Hold Output Eng Units _______________ Percent Deg F Deg C Low Value ______________ High Value _...

Page 333: ...l State 0 100 Hold Output Eng Units _______________ Percent Deg F Deg C Low Value ______________ High Value ______________ CH13 Channel Info _____________________________________________________________ Channel Label ___________________________________________ optional 32 characters max Stall State 0 100 Hold Output Eng Units _______________ Percent Deg F Deg C Low Value ______________ High Value ...

Page 334: ...l State 0 100 Hold Output Eng Units _______________ Percent Deg F Deg C Low Value ______________ High Value ______________ CH16 Channel Info _____________________________________________________________ Channel Label ___________________________________________ optional 32 characters max Stall State 0 100 Hold Output Eng Units _______________ Percent Deg F Deg C Low Value ______________ High Value ...

Page 335: ...WBPEEUI240751C0 ...

Page 336: ...______________________________________________ Channel Label _________________________________________ optional 32 characters max Input 4 to 20 mA IFP LFP RFP 1 to 5 VDC RFP only Single ended Differential voltage mode Eng Units ____________________ Percent Deg F Deg C Low Value ___________ High Value ___________ CH2 Channel Info ____________________________________________________________ Channel ...

Page 337: ...______________________________________ Channel Label _________________________________________ optional 32 characters max Input 4 to 20 mA IFP LFP RFP 1 to 5 VDC RFP only Single ended Differential voltage mode Eng Units ____________________ Percent Deg F Deg C Low Value ___________ High Value ___________ CH5 Channel Info _____________________________________________________________ Channel Label _...

Page 338: ...Units _______________ Percent Deg F Deg C Low Value ______________ High Value ______________ CH7 Channel Info ____________________________________________________________ Channel Label _________________________________________ optional 32 characters max Input RFP only 24 VDC 48 VDC 125 VDC 120 VAC 240 VAC CH8 Channel Info ____________________________________________________________ Channel Label _...

Page 339: ...el Label _________________________________________ optional 32 characters max Input RFP only 24 VDC 48 VDC 125 VDC 120 VAC 240 VAC CH11 Channel Info _____________________________________________________________ Channel Label ___________________________________________ optional 32 characters max 24 VDC IFP LFP RFP Stall State On 0 Off 1 Hold Output CH12 Channel Info ________________________________...

Page 340: ...__________________________________________ optional 32 characters max 24 VDC IFP LFP RFP Stall State On 0 Off 1 Hold Output CH14 Channel Info _____________________________________________________________ Channel Label ___________________________________________ optional 32 characters max 24 VDC IFP LFP RFP Stall State On 0 Off 1 Hold Output ...

Page 341: ...WBPEEUI240751C0 ...

Page 342: ...nfigured as 24 VDC IFP LFP to operate with an RLY block Block ID ____________________________________________________________________ Location ____________________________________ Column _______ Row _______ Device Label _______________________________________________________ 32 characters max Internal Field Power IFP 24 VDC always available Local Field Power LFP 24 VDC 48 VDC 125 VDC 120 VAC 240 V...

Page 343: ...C LFP RFP CH2 Channel Info ____________________________________________________________ Channel Label _________________________________________ optional 32 characters max Input 24 VDC IFP LFP RFP 48 VDC LFP RFP 125 VDC LFP RFP 120 VAC LFP RFP 240 VAC LFP RFP CH3 Channel Info ____________________________________________________________ Channel Label _________________________________________ optiona...

Page 344: ...H5 Channel Info ____________________________________________________________ Channel Label _________________________________________ optional 32 characters max Input 24 VDC IFP LFP RFP 48 VDC LFP RFP 125 VDC LFP RFP 120 VAC LFP RFP 240 VAC LFP RFP CH6 Channel Info ____________________________________________________________ Channel Label _________________________________________ optional 32 charac...

Page 345: ...H8 Channel Info ____________________________________________________________ Channel Label _________________________________________ optional 32 characters max Input 24 VDC IFP LFP RFP 48 VDC LFP RFP 125 VDC LFP RFP 120 VAC LFP RFP 240 VAC LFP RFP CH9 Channel Info ____________________________________________________________ Channel Label _________________________________________ optional 32 charac...

Page 346: ...11 Channel Info ____________________________________________________________ Channel Label _________________________________________ optional 32 characters max Input 24 VDC IFP LFP RFP 48 VDC LFP RFP 125 VDC LFP RFP 120 VAC LFP RFP 240 VAC LFP RFP CH12 Channel Info ____________________________________________________________ Channel Label _________________________________________ optional 32 chara...

Page 347: ...14 Channel Info ____________________________________________________________ Channel Label _________________________________________ optional 32 characters max Input 24 VDC IFP LFP RFP 48 VDC LFP RFP 125 VDC LFP RFP 120 VAC LFP RFP 240 VAC LFP RFP CH15 Channel Info ____________________________________________________________ Channel Label _________________________________________ optional 32 chara...

Page 348: ...____________________________________ optional 32 characters max Output 24 VDC IFP LFP RFP 48 VDC LFP RFP Stall State On 0 Off 1 Hold Output CH18 Channel Info _____________________________________________________________ Channel Label ___________________________________________ optional 32 characters max Output 24 VDC IFP LFP RFP 48 VDC LFP RFP Stall State On 0 Off 1 Hold Output CH19 Channel Info _...

Page 349: ...____________________ optional 32 characters max Output 24 VDC IFP LFP RFP 48 VDC LFP RFP Stall State On 0 Off 1 Hold Output CH22 Channel Info _____________________________________________________________ Channel Label ___________________________________________ optional 32 characters max Output 24 VDC IFP LFP RFP 48 VDC LFP RFP Stall State On 0 Off 1 Hold Output CH23 Channel Info _________________...

Page 350: ... 9 CH24 Channel Info _____________________________________________________________ Channel Label ___________________________________________ optional 32 characters max Output 24 VDC IFP LFP RFP 48 VDC LFP RFP Stall State On 0 Off 1 Hold Output ...

Page 351: ...WBPEEUI240751C0 ...

Page 352: ...x Internal Field Power IFP 24 VDC always available Local Field Power LFP 24 VDC None Field Power Selection IFP LFP CH1 Channel Info ____________________________________________________________ Channel Label _________________________________________ optional 32 characters max Output Normally open Normally closed Stall State On 0 Off 1 Hold Output CH2 Channel Info ___________________________________...

Page 353: ...________________________ optional 32 characters max Output Normally open Normally closed Stall State On 0 Off 1 Hold Output CH6 Channel Info ____________________________________________________________ Channel Label _________________________________________ optional 32 characters max Output Normally open Normally closed Stall State On 0 Off 1 Hold Output CH7 Channel Info __________________________...

Page 354: ..._______________________ optional 32 characters max Output Normally open Normally closed Stall State On 0 Off 1 Hold Output CH12 Channel Info ____________________________________________________________ Channel Label _________________________________________ optional 32 characters max Output Normally open Normally closed Stall State On 0 Off 1 Hold Output CH13 Channel Info _________________________...

Page 355: ...________________________ optional 32 characters max Output Normally open Normally closed Stall State On 0 Off 1 Hold Output CH16 Channel Info ____________________________________________________________ Channel Label _________________________________________ optional 32 characters max Output Normally open Normally closed Stall State On 0 Off 1 Hold Output ...

Page 356: ...ax Internal Field Power IFP 24 VDC always available Local Field Power LFP 24 VDC None Field Power Selection IFP LFP CH1 Channel Info ____________________________________________________________ Channel Label _________________________________________ optional 32 characters max Output Normally open Normally closed Stall State On 0 Off 1 Hold Output CH2 Channel Info __________________________________...

Page 357: ...________________________ optional 32 characters max Output Normally open Normally closed Stall State On 0 Off 1 Hold Output CH6 Channel Info ____________________________________________________________ Channel Label _________________________________________ optional 32 characters max Output Normally open Normally closed Stall State On 0 Off 1 Hold Output CH7 Channel Info __________________________...

Page 358: ..._______________________ optional 32 characters max Output Normally open Normally closed Stall State On 0 Off 1 Hold Output CH12 Channel Info ____________________________________________________________ Channel Label _________________________________________ optional 32 characters max Output Normally open Normally closed Stall State On 0 Off 1 Hold Output CH13 Channel Info _________________________...

Page 359: ...________________________ optional 32 characters max Output Normally open Normally closed Stall State On 0 Off 1 Hold Output CH16 Channel Info ____________________________________________________________ Channel Label _________________________________________ optional 32 characters max Output Normally open Normally closed Stall State On 0 Off 1 Hold Output ...

Page 360: ...tion provides drawings showing dimensions for I O and auxiliary blocks I O Block Figures A 1 through A 3 are I O block components I O mod ule nonredundant base and redundant base Figure A 1 I O Module T01104B 76 2 3 00 162 6 38 DIM ENSIONS M ILLIM ETERS INCHES 266 0 10 47 ...

Page 361: ...A 2 WBPEEUI240751C0 I O Block Figure A 2 Nonredundant Base T01105B 137 6 5 42 DIM ENSIONS M ILLIM ETERS INCHES 169 2 6 66 267 1 10 51 ...

Page 362: ...I O Block WBPEEUI240751C0 A 3 Figure A 3 Redundant Base T01451A 216 6 8 53 169 2 6 66 267 1 10 51 DIMENSIONS MILLIMETERS INCHES ...

Page 363: ...A 4 WBPEEUI240751C0 Auxiliary Block Auxiliary Block Figure A 4 is the auxiliary block Figure A 4 Auxiliary Block T01440A 168 5 6 64 266 0 10 47 143 6 5 65 DIMENSIONS MILLIMETERS INCHES ...

Page 364: ...embly column mounting bars and block mounting columns installed in the enclosure 24 VDC BLP and IFP power connected from the power sys tem to each block mounting column Hnet connected from the controller to a mounting column primary enclosure only Hnet properly connected between the block mounting columns Hnet terminators properly installed or connected Repeater mounting units with Hnet repeaters ...

Page 365: ...t the worksheets is not necessary Table PR1 1 provides a listing of worksheets The worksheets are located towards the back of the instruction in the WS sec tions Refer to I O Block Worksheets I O Block Worksheets I O Block Worksheets I O Block Worksheets in this section for more information I O and Auxiliary Block Considerations Keep the following considerations in mind when locating I O and auxil...

Page 366: ...Table PR1 1 Table PR1 2 describes the information recorded in these worksheets and where it is used Table PR1 2 Worksheet Information Information Description Where Used Location Physical location including block column and row I O block installation Device label 32 character label assigned to the I O block I O block installation and con troller configuration Field power option selected for the I O...

Page 367: ...WBPEEUI240751C0 ...

Page 368: ...in an enclosure in any available empty mounting position 2 Position the base on the mounting column Insert the tabs at the back left side of the base into the slots in the column as shown in Figure PR2 1 Tilt the base slightly to properly insert the tabs The base is properly positioned when the posts on the back of the base line up with the alignment holes in the column The mounting column connect...

Page 369: ...PR2 2 WBPEEUI240751C0 Procedure Figure PR2 1 Base Attachment T00910B ALIGNMENT HOLES INSERT TABS IN SLOTS CAPTIVE FASTENING SCREW S REAR VIEW ...

Page 370: ...nt a mismatch 2 Grasp the retractable handle when inserting the I O mod ule Insure the handle is extended completely so that the fas tening screw does not stick out from the back of the module Fig PR3 1 3 Position the I O module on the base The I O module is properly positioned when the posts protruding from the base line up with the alignment holes on the back of the I O module NOTE Do not use th...

Page 371: ...is not properly aligned or it is not compatible with the particular base 5 Tighten the captive front panel fastening screw The fas tening screw actually threads into the mounting column and not into the base Do not overtighten Figure PR3 1 I O Module Attachment T00911B ALIGNMENT POSTS FASTENING SC REW RETRACTABLE HANDLE ...

Page 372: ...e located directly above or below its associated I O block 3 Install the auxiliary housing bracket a Position the bracket on the column by aligning the posts on the back of the bracket with the alignment holes in the column The backplane connectors should protrude through the back of the bracket when positioned properly b Attach the bracket to the column using three M4 screws 4 Attach the auxiliar...

Page 373: ...PR4 2 WBPEEUI240751C0 Procedure Figure PR4 1 Auxiliary Block Installation T00962B CAPTIVE FASTENING SCREW 4 REAR VIEW ALIGNM ENT HOLES SCREW 3 ...

Page 374: ...nting column Insert the tabs at the back left side of the base into the slots in the column as shown in Figure PR5 1 The base is properly positioned when the posts on the back of the base line up with the alignment holes in the column The mounting col umn connectors should protrude through the base b Tighten the two captive screws to attach the base to the column A redundant base has four captive ...

Page 375: ...he blank module c Gently push the module in until the front of the base and the front of the module are flush This should not require much pressure If the module cannot be pushed in flush with the base then it is not properly aligned Figure PR5 1 Base Attachment T00910B ALIGNMENT HOLES INSERT TABS IN SLOTS CAPTIVE FASTENING SCREW S REAR VIEW ...

Page 376: ...ew The fastening screw actually threads into the mounting column and not into the base Do not overtighten e For a redundant block repeat steps a through d for the second blank module Figure PR5 2 Blank Module Attachment T01377B FASTENING SC REW RETRACTABLE HANDLE ALIGN MENT POSTS ...

Page 377: ...WBPEEUI240751C0 ...

Page 378: ... switch SW2 located on the back of the I O module to normal operation 2 Determine the block field power and I O channel require ments Refer to the appropriate worksheet or any other system documentation available 3 Set the field power select jumpers J1 and J2 located on the back of the I O module Table PR6 1 15 min CAUTION 1 For analog input channels if the fused AI IFP LFP option is selected to p...

Page 379: ... 2 3 1 2 3 C1 Table PR6 2 Analog Input Field Power Select Jumpers Base Field Power J17 J18 Description Fused AI IFP LFP1 Routes IFP LFP field power through the fuse in the I O module Unfused AI LFP2 3 Routes LFP power directly to the base terminals NOTES 1 This option can be selected to provide fused IFP or LFP power to the analog input channels however removing the I O module from the base in a n...

Page 380: ...V fuse is present in the field power fuse holder 8 If installing redundant I O modules insure the settings for both I O modules are the same Single ended high level voltage RFP NOTE 1 n corresponds to the channel number from 1 to 16 For example 1 J1 and 1 J2 configure channel one Table PR6 3 Input Channel Jumpers continued Input Field Power n1 J1 n1 J2 3 2 1 3 2 1 ...

Page 381: ...Figure PR6 1 User Configurable Jumpers Base T01410A 6 J1 6 J2 2 J1 2 J2 7 J1 7 J2 3 J1 3 J2 8 J1 8 J2 4 J1 4 J2 14 J1 14 J2 1 J1 10 J1 10 J2 5 J1 15 J1 15 J2 11 J1 11 J2 1 J2 16 J1 J17 16 J2 J18 12 J1 5 J2 12 J2 9 J2 9 J1 13 J2 13 J1 ...

Page 382: ...e Connection Figure PR6 4 shows the circuit connections made after attach ing field wiring and setting jumpers Figure PR6 2 Analog Input Field Power Selection J17 J18 BASE T01413B I O BLOCK I O M ODULE IFP LFP LFP J17 J18 ANALOG INPUT CHANNELS LFP 1 1 2 2 3 3 ...

Page 383: ...L FIELD POW ERED TRANSMITTER TRANSMITTER 24 V 24 VDC 24 V 24 V 24 V 24 V _ _ _ _ _ _ _ _ COMMON COMMON COMMON 4 20 m A 4 20 m A 10 V 10 V 1 5 V 1 5 V VSOURCE VSOURCE MEASURED INPUT MEASURED INPUT MEASURED INPUT MEASURED INPUT T00825B REMOTE FIELD POW ERED SINGLE ENDED VOLTAGE DIFFERENTIAL VOLTAGE ...

Page 384: ...normal operation 2 Determine the block field power and I O channel require ments Refer to the appropriate worksheet or any other system documentation available 3 Verify the field power select jumpers J1 and J2 located on the back of the I O module are set as shown in Table PR7 1 4 Verify 1 6 A 250 V fuses are present in both the A and B channel block power fuse holders on the I O module 5 Verify a...

Page 385: ...settings for both I O modules are the same Field Device Connection Figure PR7 1 shows the circuit connections made after attach ing field wiring Figure PR7 1 Analog Input Simplified DIFFERENTIAL VOLTAGE M EASURED INPUT 10 V OR 100 m V VSO URCE T00826B THERM OCOUPLE M EASURED INPUT R LEAD1 R LEAD2 ...

Page 386: ... switch SW2 located on the back of the I O module to normal operation 2 Determine the block field power and I O channel require ments Refer to the appropriate worksheet or any other system documentation available 3 Set the field power select jumpers J1 and J2 located on the back of the I O module Table PR8 1 15 min CAUTION 1 For analog input channels if the fused AI IFP LFP option is selected to p...

Page 387: ... 2 3 1 2 3 C1 Table PR8 2 Analog Input Field Power Select Jumpers Base Field Power J17 J18 Description Fused AI IFP LFP1 Routes IFP LFP field power through the fuse in the I O module Unfused AI LFP2 3 Routes LFP power directly to the base terminals NOTES 1 This option can be selected to provide fused IFP or LFP power to the analog input channels however removing the I O module from the base in a n...

Page 388: ...nt in the field power fuse holder 8 If installing redundant I O modules insure the settings for both I O modules are the same Single ended high level voltage RFP Thermocouple RFP NOTE 1 n corresponds to the channel number from 1 to 16 For example 1 J1 and 1 J2 configure channel one Table PR8 3 Input Channel Jumpers continued Input Field Power n1 J1 n1 J2 3 2 1 3 2 1 3 2 1 3 2 1 ...

Page 389: ...Figure PR8 1 User Configurable Jumpers Base T01410A 6 J1 6 J2 2 J1 2 J2 7 J1 7 J2 3 J1 3 J2 8 J1 8 J2 4 J1 4 J2 14 J1 14 J2 1 J1 10 J1 10 J2 5 J1 15 J1 15 J2 11 J1 11 J2 1 J2 16 J1 J17 16 J2 J18 12 J1 5 J2 12 J2 9 J2 9 J1 13 J2 13 J1 ...

Page 390: ...e Connection Figure PR8 3 shows the circuit connections made after attach ing field wiring and setting jumpers Figure PR8 2 Analog Input Field Power Selection J17 J18 BASE T01413B I O BLOCK I O M ODULE IFP LFP LFP J17 J18 ANALOG INPUT CHANNELS LFP 1 1 2 2 3 3 ...

Page 391: ...NPUT TRANSMITTER COM MON 1 5 V 24 V 4 20 mA 24 V REMOTE FIELD POW ERED M EASURED INPUT TRANSMITTER COM MON 1 5 V 24 VDC 4 20 mA 24 V SINGLE ENDED VOLTAGE MEASURED INPUT COMM ON 10 V OR 100 mV 24 V DIFFERENTIAL VOLTAGE MEASURED INPUT 10 V OR 100 m V VSOURCE VSOURCE 24 V T00824C THERMOCOUPLE MEASURED INPUT R LEAD1 R LEAD2 24 V ...

Page 392: ...normal operation 2 Determine the block field power and I O channel require ments Refer to the appropriate worksheet or any other system documentation available 3 Verify the field power select jumpers J1 and J2 located on the back of the I O module are set as shown in Table PR9 1 4 Verify 1 6 A 250 V fuses are present in both the A and B channel block power fuse holders on the I O module 5 Verify a...

Page 393: ... redundant I O modules insure the settings for both I O modules are the same Field Device Connection Figure PR9 1 shows the circuit connections made after attach ing field wiring Figure PR9 1 Analog Input Simplified C 3 W IRE RTD M EASURED INPUT CO MM O N T00827A ...

Page 394: ...O module to normal operation 2 Determine the block field power and I O channel require ments Refer to the appropriate worksheet or any other system documentation available 3 Set the field power select jumpers J1 and J2 located on the back of the I O module as appropriate Table PR10 1 4 Verify 1 6 A 250 V fuses are present in both the A and B channel block power fuse holders on the I O module 5 min...

Page 395: ...se holder 6 If installing redundant I O modules insure the settings for both I O modules are the same Field Device Connection Figure PR10 1 shows the circuit connections made after attaching field wiring Figure PR10 1 Analog Output Simplified INTER NAL LOCAL FIELD POW ERED 4 20 m A LOAD T00830A 24 V CO MM O N ...

Page 396: ...tartup 7 9 B Base 3 15 Cable connection 3 18 PR21 1 Clamp terminal wiring PR20 1 Clamp terminals C type 3 15 Color coding and markings 7 6 Ground plate 3 19 Installation PR2 1 Removal PR29 1 Replacement 10 1 Screw terminal wiring PR19 1 Screw terminals S type 3 15 Blank block installation PR5 1 BLK 100 2 7 Block power 3 8 C Cable connections CIO PR17 1 RLY PR18 1 Termination base PR21 1 Channel la...

Page 397: ...l mode 6 15 FAULT indicator 7 2 Features 1 8 Field power indicator 7 4 Firmware download 6 3 Flowcharts I O and auxiliary block installation 5 3 Replacement 10 1 Function codes 1 8 6 7 I O channel 6 9 I O device definition 6 8 Test status 6 16 G Glossary 1 12 H Hardware drawing Auxiliary block A 4 I O block A 1 Harmony controller Configuration 6 1 Function codes 1 8 Harmony Area Controller 1 7 Har...

Page 398: ...LT 7 2 Field power 7 4 NORMAL 7 2 Status 7 2 8 2 Initialization 7 8 Input output Analog IN 3 1 Analog OUT 3 3 Channel data 6 11 Digital IN 3 4 Digital OUT 3 5 I O source 6 14 Inputs output 3 1 Installation 5 1 Auxiliary block 5 3 I O block 5 3 Parts numbers and nomenclature 11 1 Installation preparation PR1 1 Instruction content 1 10 Intended user 1 9 J Jumpers AIN 120 PR6 1 AIN 200 PR7 1 AIN 220 ...

Page 399: ...ion preparation PR1 1 Offline diagnostics PR24 1 RLY cable connection PR18 1 RLY 100 relay replacement PR33 1 RLY 200 relay replacement PR34 1 RLY 200 setup PR16 1 Wiring and cabling disconnection PR31 1 Wiring cable connection PR21 1 Wiring CIO 110 block PR22 1 Wiring clamp terminal base PR20 1 Wiring RLY 100 200 block PR23 1 Wiring screw terminal base PR19 1 R Redundancy 3 20 4 1 Relay replaceme...

Page 400: ...x continued WBPEEUI240751C0 Index 5 Troubleshooting 8 1 W Wiring Cable connection PR21 1 CIO 110 block PR22 1 Clamp terminal base PR20 1 RLY 100 200 block PR23 1 Screw terminal base PR19 1 Worksheets PR1 3 ...

Page 401: ...WBPEEUI240751C0 ...

Page 402: ...fessionals is ready to meet your needs for process automation For the location nearest you please contact the appropriate regional office Germany Industriestrasse 28 D 65760 Eschborn Germany Telephone 49 6196 800 0 Telefax 49 6196 800 1119 Europe Africa Middle East Via Puccini 2 16154 Genoa Italy Telephone 39 010 6584 943 Telefax 39 010 6584 941 Asia Pacific 539 Yishun Industrial Park A Singapore ...

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