ABB DPA UPScale ST40 User Manual Download Page 13

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Modifications reserved

Page 13/79

Battery terminals

+,N,-

Battery Terminal

Provides a connection between the external

battery and the UPS

Battery circuit breaker

FX-1

Battery circuit breaker Module 1

Battery overcurrent protective device (MCB).

FX-2

Battery circuit breaker Module 2

Each power module has a battery breaker

FX-3

Battery circuit breaker Module 3

FX-4

Battery circuit breaker Module 4

FX-5

Battery circuit breaker Module 5

FX-6

Battery circuit breaker Module 6

FX-7

Battery circuit breaker Module 7

FX-8

Battery circuit breaker Module 8

FX-9

Battery circuit breaker Module 9

FX-10

Battery circuit breaker Module 10

Maintenance bypass switch

IA1

Maintenance bypass switch

The manual bypass switch connects the load
direct to the bypass input supply when it is

closed (ON). The UPS is isolated for services or

maintenance work

Power Modules

A001

Power Module 1

The power module has a rated power of 10kW or
20kW.

A002

Power Module 2

It has a decentralized parallel architecture

(DPA) consisting of

A003

Power Module 3

-Rectifier

A004

Power Module 4

- DC boost converter

A005

Power Module 5

- Inverter

A006

Power Module 6

- Static bypass

A007

Power Module 7

- Control logic

A008

Power Module 8

-LCD control panel

A009

Power Module 9

The max number of modules inside the frame,
depends of the chosen cabinet.

A010

Power Module 10

Internal battery modules

Battery Module

Each battery module has the capacity to

take up to 10 VLRA battery blocks of 12 V

7/9 Ah. Max number of battery blocks per
power module is 50. The internal battery

modules are only available for ST40 and

ST60 UPS model

Backfeed protection

Mains backfeed contactor

(option)

Prevents the occurrence of any hazardous

voltage at the rectifier mains terminal in the

event of an AC failure due to backfeed from
the rectifier modules powered by the battery

Bypass backfeed contactor
(option)

Prevents the occurrence of any hazardous

voltage at the bypass input terminal in the
event of an AC failure due to backfeed from

the inverter modules powered by the battery

Summary of Contents for DPA UPScale ST40

Page 2: ...o be performed by the manufacturer s qualified technicians or their certified service partners COMMISSIONING AND OPERATIONS INSIDE THE UPS MUST BE PERFORMED BY A CERTIFIED SERVICE ENGINEER FROM THE MANUFACTURER OR FROM AN AGENT CERTIFIED BY THE MANUFACTURER BY NOT FULFILLING THIS OBLIGATION THE PRODUCT MAY LOSE ITS WARRANTY This user manual contains guidelines for delivery installation and commiss...

Page 3: ... LINE Eco or bypass mode 17 3 4 3 Mode ON BATTERY Battery mode 18 3 4 4 Maintenance bypass 19 4 Packing transportation storage 20 4 1 Packing transportation 21 4 2 Unpacking 22 4 2 1 Standard package film 22 4 2 2 Sea freight light package cardboard box 23 4 2 3 Sea freight cases wooden box 24 4 3 Storage 25 4 3 1 UPS 25 4 3 2 Batteries 25 5 Installation 26 5 1 Environmental condition 26 5 1 1 Cli...

Page 4: ... 5 7 2 Terminal connections 38 5 7 3 Single input feed standard version 40 5 7 3 1 Block diagram 40 5 7 3 2 Cable sections 40 5 7 4 Dual input feed optional version 41 5 7 4 1 Block diagram 41 5 7 4 2 Cable sections 41 6 Control and monitoring 42 6 1 Control panel module 42 6 1 1 Status and alarm indication 42 6 1 2 Buttons 43 6 2 LCD description 44 6 2 1 Status 44 6 2 2 Main menu 45 6 2 3 Command...

Page 5: ...2 How to fit back a module in a capacity multi module system 63 7 5 Multi cabinet configuration 65 7 5 1 DIP switch SW1 6 66 8 Options 67 8 1 System 67 8 1 1 Backfeed protection 67 8 2 Power module 68 8 2 1 Battery start 68 8 2 2 Battery enhancement 68 8 2 3 Output short capability 3 x In 69 8 3 Wiring 69 8 3 1 Halogen free cable 69 8 4 Control and monitoring 69 8 4 1 Network interface cards 70 8 ...

Page 6: ...electrical components and electrical schematic symbols NOTE READ THE INFORMATION IN ORDER TO AVOID EQUIPMENT DAMAGE The only user operations permitted are Use of the LCD control panel LCD and of the maintenance bypass Start up and shut down of the UPS user field except during commissioning start up Operation of additional connectivity modules SNMP adapters and their software Modem GSM or modem Eth...

Page 7: ...E UPS IS ISOLATED 1 2 Safety symbols and warnings PROTECTIVE GROUNDING TERMINAL A terminal which must be connected to earth ground prior to making any other connection to the equipment A terminal to which or from which a direct current or voltage may be applied or supplied This symbol indicates the word phase ON The principal power switch is in the ON position OFF The principal power switch is in ...

Page 8: ...ble gases or in an environment exceeding the specification The basic environmental requirements of the UPS are Ambient temperature Range 0 to 40 C 32 104 F Recommended operating Range 20 to 25 C 68 77 F Maximum relative Humidity 95 non condensing The UPS cabinet uses forced air cooling to regulate internal component temperature Air inlets are sited in the sides and front of the cabinet at the bott...

Page 9: ...ully in every area required by the international standard ISO 9001 EN 29001 The UPS is certified according to the norm IEC 62 040 3 and VDE 0558 Part 530 is also accomplished The UPS has the Classification Code VFI SS 111 2 2 Nameplate and identification The technical specifications of the equipment are provided on the nameplate which is situated at the front of the UPS Check if it corresponds to ...

Page 10: ...nsisting of DPA UPScale modules rated power 10kW or 20kW Maintenance bypass switch Incoming and outcoming terminals Communication interfaces Parallel interface option System graphical display option Internal battery modules option The DPA UPScale ST S2 family has five models available DPA UPScale S2 ST40 ST60 ST80 ST120 ST200 Max rated power 40 kW 60 kW 80 kW 120 kW 200 kW Max number of DPA UPS mo...

Page 11: ...1 1 System architecture Therefore the UPS does not have common components This offers high availability and no single point of failure There are two types of DPA Upscale modules as follows Module type UPScale M 10 UPScale M 20 Rated output power 10 kW 20 kW Weight 18 6 kg 21 5 kg Dimensions WxHxD 488x132x540 The DPA UPScale Modules are safe swappable no disturbance to the operation of the load is ...

Page 12: ...terminal Phase 2 1L3 Rectifier mains terminal Phase 3 1N Neutral terminal PE Earth terminal Bypass input terminals 2L1 Bypass Main Input Terminal Phase 1 Provides a connection between the bypass supply and UPS bypass input 2L2 Bypass Main Input Terminal Phase 2 2L3 Bypass Main Input Terminal Phase 3 2N Neutral terminal System output terminals 3L1 System Output Terminal Phase 1 Provides a connectio...

Page 13: ... or 20kW A002 Power Module 2 It has a decentralized parallel architecture DPA consisting of A003 Power Module 3 Rectifier A004 Power Module 4 DC boost converter A005 Power Module 5 Inverter A006 Power Module 6 Static bypass A007 Power Module 7 Control logic A008 Power Module 8 LCD control panel A009 Power Module 9 The max number of modules inside the frame depends of the chosen cabinet A010 Power ...

Page 14: ...ng the Wavemon software SLOT1 Modem Optional slot for modem Ethernet card SLOT2 SNMP Optional slot for SNMP card Parallel interface optional JD8 Parallel Interface The parallel interface is used to connect up to 4 UPS frames in parallel max number of modules 20 SW1 6 Multi cabinet configuration switch Determine the position of the cabinet in a multi cabinet chain X1 Sync input Allows to synchroniz...

Page 15: ... per system 4 4 4 3 2 Max number of modules per system 8 12 16 18 20 Max total system capacity w o redundancy 160 kW 240 kW 320 kW 360 kW 400 kW The multiple cabinet systems are delivered with UPS A UPS B UPS C System graphical display Parallel interface Parallel cable The start up of a multiple cabinet systems is an operation which can be performed by a service engineer form the manufacturer or b...

Page 16: ...main disturbance or failure Fig 3 4 1 1 ON LINE operating mode The on line mode status is shown in the mimic of control panel per module as follows LED Indicator Color LINE 1 Green LINE 2 Green BYPASS OFF INVERTER Green BATTERY Green Fig 3 4 1 2 ON LINE control panel mimic In the unlikely event of an inverter fault or overload condition the UPS will transfer the load automatically and without inte...

Page 17: ... Fig 3 4 2 2 OFF LINE control panel mimic In off line mode the battery charger remains active In the event of a bypass mains LINE 2 failure the load will be automatically transferred from mains to inverter within 5 ms this is valid for single and parallel systems If the utility mains supply LINE 1 is not available the energy is supplied by the battery Bypass mode is recommended only if the loads c...

Page 18: ...inverter is supplied by the battery The utility main supply is not available LINE 1 Fig 3 4 3 1 ON BATTERY operating mode The ON Battery Mode status is shown in the mimic of the control panel per module as follow LED Indicator Color LINE 1 OFF LINE 2 Green BYPASS OFF INVERTER Green BATTERY Green Fig 3 4 3 2 ON BATTERY control panel mimic ...

Page 19: ...nt of the UPS POSITION OF SWITCH EFFECT ON Bypass Switch Closed Load supplied directly from bypass mains OFF Bypass Switch Open Normal operating condition Load supplied by inverter Fig 3 4 4 1 Maintenance bypass operating mode NOTE IN OPERATION MODE MANUAL BYPASS THE LOAD IS NOT PROTECTED AGAINST ANY MAINS FAILURES OR MAINS DISTURBANCES ...

Page 20: ...ONT TO SECURE THE CABINETS DO NOT TILT THEM MORE THAN 10 FROM VERTICAL OTHERWISE THE CABINETS MAY TIP OVER POTENTIAL DANGERS TILTING THE CABINET MIGHT DAMAGE THE SYSTEM AND THEREFORE IT SHOULD NOT BE CONNECTED TO THE MAINS IF IT TIPS THE WEIGHT OF THE UPS COULD CAUSE SERIOUS INJURIES TO PERSONS OR DAMAGE TO EQUIPMENT IN THE VICINITY STORAGE THE UPS SHOULD BE STORED IN THE ORIGINAL PACKING AND SHIP...

Page 21: ...ugh roads or trains DO NOT USE1 DO NOT USE1 MANDATORY 1 If inappropriate packaging is the cause of damages ABB reserves the right to cancel the warranty The UPS and accessories are delivered on a specially designed pallet that is easy to move with a forklift or a pallet jack Always keep the UPS in an upright position and do not drop the equipment Do not stack the pallets because of the high energy...

Page 22: ...N DAYS OF RECEIPT OF THE EQUIPMENT THE PACKING MATERIALS SHOULD BE STORED FOR FURTHER INVESTIGATION Fig 4 2 1 Tiltwatch 4 2 1 Standard package film Perform the following steps to unpack the UPS equipment from the standard packaging 1 Remove the plastic film from the UPS by cutting it where there is cardboard underneath on one edge 2 Remove the four cardboard edges carefully while paying attention ...

Page 23: ...tyrene and the remove them from the unit 3 While paying close attention and without damaging the cabinet unwrap the plastic film and remove by pulling up the upper part of the bag that covers the unit Note that the edges are not protected 4 Mount the 4x adjustable feet Feet are in the accessory box or at the bottom of the unit 5 After having placed the UPS in its final position disassemble the lef...

Page 24: ...e UPS by cutting it taking care not to damage the cabinet the edges are not protected 3 Remove the accessories from their location The standard set of accessories is user manual 2x painted sockets screws 4x feet and keys 4 Tear out the 2x humidity absorbers One is inside the front part of the UPS open the door using the keys to remove the absorber The second absorber is at the back 1 2 Fig 4 2 3 1...

Page 25: ...attery life depends very much on the ambient temperature It is therefore important to follow the storage instructions recommendations of the battery manufacturer For long term storage make sure that the battery is fully recharged every six months Before and after storing charge the battery Always store the batteries in a dry clean cool environment in their original packaging If the packing contain...

Page 26: ...gus no Fauna presence of rodents and other animals no The location should not have a particular risk of biological attacks 5 1 3 Mechanical active substance The UPS shall not be placed in proximity to a source of sand or dust 5 1 4 Chemical active substance The location can have a normal level of contaminants experienced in urban areas over the whole area 5 1 5 Mechanical conditions The UPS shall ...

Page 27: ... They are detailed below Fig 5 3 1 UPS and battery location Clearances DPA UPScale S2 Cabinets ST40 ST60 ST80 ST120 ST200 UPS battery cabinets in row A Back clearance for ventilation forced air outlet 200 mm 300 mm B Front clearance needed to allow a correct door opening 1000 mm C Maximum door opening angle 115 D Top Clearance Top clearance is only needed if there is no side clearance 400 mm ...

Page 28: ...SICAL INJURY OR DEATH MAY FOLLOW OR DAMAGE MAY OCCUR TO THE UPS OR THE LOAD EQUIPMENT IF THESE INSTRUCTIONS ARE IGNORED To ensure correct operation of the UPS and its ancillary equipment it is necessary to provide the mains cables with appropriate fuse protection See chapter 5 7 1 The UPS unit has the following power connections Rectifier In Three phase 1L1 1L2 1L3 Neutral 1N and protective earth ...

Page 29: ...nce with the prescribed IEC standards or with the local regulations The input of the UPS must be fitted with circuit breakers or some other kind of protection The circuit breakers will be connected between the mains supply and the UPS and will provide additional protection to the UPS in the event of overloads and short circuits 5 4 1 1 Mains supply and earth connection To ensure protection of pers...

Page 30: ...ed input cable sections and fuse ratings refer to chapter 5 7 1 Under the connection terminal of the UPS there is a cable fixing rail to facilitate the proper fastening of the cables 5 4 1 3 Dual input feed To achieve correct input cabling please refer to chapter 5 7 1 NOTE The UPS is supplied in the standard version with facilities for a single cable feed for rectifier and bypass If dual feed is ...

Page 31: ...ollowing values should be indicated on the output distribution board Maximum total load rating Maximum load rating of the load sockets If a common distribution board is used sockets for mains and UPS voltage ensure that on each socket there is an indication of the applied voltage mains or UPS Output power cable ratings should be in accordance with the recommended cable sections and fuse ratings or...

Page 32: ...ry blocks per string refer to the battery characteristics chapter in the technical data sheet NOTE Set up the correct number of battery blocks in the control panel menu Service Set Up DPA UPScale ST S2 40 Module Module Module Module 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 1x40 x7Ah 1x50 x7Ah 2x40 x7Ah Fig 5 5 1 1 Intern...

Page 33: ...vice Set Up DPA UPScale ST S2 60 FRAME Module Module Module Module Module Module Module Module Module Module 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7...

Page 34: ... or 28Ah blocks max 120 Blocks CBAT UPScale 200 for Separate or Common battery configurations for 24Ah or 28Ah blocks max 200 Blocks S type For Separate Battery C type For Common Battery CBAT UPScale 120 S type or C type CBAT UPScale 200 S type or C type Battery frames Configuration accommodates Max 120 Batt block x 24Ah 28Ah on 8 shelf 3x5 15 blocks shelf 200 Batt blocks x 24Ah 28Ah on 7 shelf 6x...

Page 35: ...Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah F 5x40 x28Ah Fig 5 6 1 1 External battery configuration CBAT UPScale 120 Fig 5 6 1 2 External battery configuration CBAT UPScale 200 CBAT UPSCALE 120 CBAT UPSCALE 120 Dimensions WxHxD mm 730x1975x800 1200x1975x800 Weight with trays and w o batteries kg 290 410 For...

Page 36: ...e to be used as one common battery for all five UPS modules then battery links may be connected as shown below NOTE TO ENSURE PROTECTION OF PERSONNEL DURING THE UPS INSTALLATION MAKE SURE THAT THE CONNECTIONS ARE PERFORMED UNDER THE FOLLOWING CONDITIONS NO MAINS VOLTAGE IS PRESENT IN THE UPS ALL THE LOADS ARE DISCONNECTED THE UPS AND THE EXTERNAL BATTERY ARE VOLTAGE FREE To verify the complete shu...

Page 37: ...ernal separate batteries 5 6 4 Connection of external common battery for DPA UPScaleTM External battery cabinet UPScale for common batteries Frame DPA UPSCALE ST S2 120 Fig 5 6 4 1 Connection of external common batteries PE Battery Fuses for UPS 1 Battery Fuses for UPS 2 Battery Fuses for UPS 3 Battery Fuses for UPS 4 Battery Fuses for UPS 5 3 N 3 1 N 1 5 N 5 4 N 4 2 N 2 PE 3 2 1 5 4 N N N N N 3 2...

Page 38: ...rminals Battery earth PE Separate battery N Common battery N Input bypass 3 N Input rectifier 3 N PE Output load 3 N PE UPScale ST 40 NOT ALLOWED 4 x 16 25mm2 T 5 x 16 25mm2 T UPScale ST 60 4 x 35mm2 T 4 x 35mm2 T PE 50mm2 T UPScale ST 80 50mm2 T 4x 3 x 10 16mm2 T 3 x M6 B 3 x 50mm2 T N 50mm2 T 3 x 50mm2 T N 50mm2 T PE 50 mm2 T UPScale ST 120 1xM10 B 6x 3 x 10 16mm2 T 3 x 2xM5 B or 3 x M10 B 4 x 9...

Page 39: ...Modifications reserved Page 39 79 Fig 5 7 2 3 UPScale ST 120 Battery Input Output Fig 5 7 2 4 UPScale ST 200 Input Output Input Output Battery PE Battery PE ...

Page 40: ... A mm2 IEC 60950 1 Max Input Current with battery charging A Cable D mm2 IEC 60950 1 I nom A Fuse E N Agl CB Cable E mm2 for CBAT UPScale 120 or 200 ONLY N Com Battery Sep Battery UPScale ST 40 40 3x80A 5x16 68 A 5x16 58 A NOT ALLOWED UPScale ST 60 60 3x125A 5x35 102 A 5x35 87 A UPScale ST 80 80 3x160A 5x50 136 A 5x50 116 A 3x224A 1 3x95 1 4x 3x10 UPScale ST120 120 3x224A 4x95 1x50 PE 208 A 5x70 1...

Page 41: ...60950 1 Max Input Current with battery charging A Fuse C Agl CB Cable C mm2 IEC 60950 1 Cable D mm2 IEC 60950 1 I nom A Fuse E N Agl CB Cable E mm2 for CBAT UPScale 120 or 200 ONLY N Com Battery Sep Battery 40 40 3x80A 5x16 68 A 3x80A 4x16 5x16 58 A NOT ALLOWED 60 60 3x125A 5x35 102 A 3x125A 4x35 5x35 87 A 80 80 3x160A 5x50 136 A 3x160A 4x50 5x50 116 A 3x224A 1 3x95 1 4x 3x10 120 120 3x224A 4x95 1...

Page 42: ... Monitor the input and output U I F and P Check battery runtime Perform commands like start up and shut down of the UPS and load transfer from the inverter to the bypass and vice versa Perform a diagnosis service mode Carry out adjustments and testing 6 1 1 Status and alarm indication The mimic diagram serves to indicate the general status of the UPS The LED indicators show the power flow status a...

Page 43: ...Flashing RED UPS is turned off Battery connected and ok Fault condition of the battery alarm Battery in discharge Battery low or disconnected 6 1 2 Buttons The keys allow the user to perform settings and adjustments to start up and shut down the UPS and using the LCD to monitor voltages currents frequencies and other values KEYS FUNCTION ON OFF ON OFF Serves to switch on press both keys simultaneo...

Page 44: ...ger supplying the load LOAD DISCONNECTED P6 NOTE UPS single parallel configuration is indicated on the right hand side of the LCD If the UPS is configured as single the indication will be S If the UPS is configured as parallel the indication will be P followed by the UPS number The maximum number of module units is 6 per system EXAMPLES S stands for single UPS The system consists of ONLY one UPS P...

Page 45: ...SER 5 Various settings can be made by the user date time automatic battery test etc SET UP USER SET UP SERVICE 6 Various adjustments can be performed by the service staff SET UP SERVICE NO MORE MENU 6 2 3 Commands DESCRIPTION LCD DISPLAY 1 Transfer load to inverter LOAD TO INVERTER LOAD TO BYPASS 2 Transfer load to bypass LOAD TO BYPASS PERFORM BATT TEST 3 Battery test PERFORM BATT TEST NO MORE CO...

Page 46: ...wer of all three phases OUTPUT POWER 00 00 00 00 00 00 15 Battery capacity BATT CAPACITY 00 00 16 Battery temperature only when the option battery probe is connected BATT TEMPERATURE 00 00 17 Module temperature Booster C Inverter C MODULE TEMP BST INV 24 5 28 3 18 End of measurements NO MORE MEASUREMENTS 6 3 2 Event log DESCRIPTION LCD DISPLAY 1 Logging control a log of the last 64 events is store...

Page 47: ...NGLISH FRANCAIS POLISH 2 Set up date and time SET UP DATE TIME SET UP BATT TEST DD MM YY HH MM SS 3 Set up battery test SET BATTERY TEST SET GENERATOR OP DAY OF MONTH 1 31 HOUR OF DAY 1 24 REPETITIVE Y N YES NO 4 Set up operation with gen set SET GENERATOR OP NO MORE SETTINGS BATT CHARGE LOCK YES NO BYPASS LOCK YES NO 6 3 5 Set up service DESCRIPTION LCD DISPLAY 1 Battery runtime SET UP SERVICE PA...

Page 48: ...located on the interface board 3 Green LED showing the status of the Interface Fast blinking 2 times sec interface is OK Red LED Board alarm indicates a possible replacement of the board 6 4 1 Customer interface and DRY PORTs All the input and output interfaces are connected to phoenix terminals cable 0 5 mm2 6 4 1 1 Output interfaces terminal blocks x2 DRY PORTs Provision of signals for the autom...

Page 49: ...1 NC Message Load on Inverter X2 12 C Common X2 13 NO COMMON_ALARM Common Alarm System X2 14 NC ALARM NO Alarm Condition X2 15 C Common X1 X1 1 IN 12Vdc Generator Operation X1 2 GND GND NC Generator ON X1 3 IN 12Vdc Customer IN 1 X1 4 GND GND Function on request to be defined X1 5 IN 3 3Vdc Temperature Battery X1 6 GND GND If connected the battery charger current if depending of the battery temp X...

Page 50: ...SB computer interface The Computer Interface USB 5 is located on the distribution part and is in parallel with the intelligent RS232 serial port JD1 The optional WAVEMON software allows the computer to monitor the mains voltage and the UPS status continuously In the event of any changes the computer terminal will display a message For details see ABB s optional monitoring package WAVEMON Fig 6 4 3...

Page 51: ...battery cabinets are open Start up procedure for DPA UPScale 1 Insert fuses for the UPS system supply in the input distribution unit The LED indicator LINE 1 on UPS Module is lit green The LED indicator of the battery on UPS Module is lit Flashing red On the LCD LOAD OFF SUPPLY FAILURE will appear 2 UPS module 1 Press both ON OFF main buttons to switch on the UPS The LED indicators will appear as ...

Page 52: ...ss Go to the COMMANDS menu choose the command LOAD TO BYPASS and transfer the load to mains on the control panel of any one of the UPS modules Close the maintenance bypass switch IA1 position ON On the LCD MANUAL BYP IS CLOSED will appear and the LED indicators will indicate as shown below LED Indicator Color LINE 1 Green LINE 2 Green BYPASS Green INVERTER RED BATTERY Green 12 Connect load to the ...

Page 53: ... executed after the load has been completely de energized NOTE IF A PARALLEL UPS HAS TO BE TURNED OFF THEN BOTH ON OFF BUTTONS ON ALL UPS MODULES HAVE TO BE PUSHED IN THIS CASE THE POWER SUPPLY TO THE LOAD WILL BE INTERRUPTED 1 Verify that the loads are shut down and that there is no need for power supply to the load 2 If the loads are all disconnected press simultaneously both ON OFF Buttons on U...

Page 54: ...reened cable with 1 pair section of wires 0 5 mm2 and maximum length of 100 m 2 Connect the cable as shown in Fig 7 2 1 1 REMOTE SHUT DOWN SWITCH N C Normally Closed UPS Remote shut down X1 Terminal Block Fig 7 2 1 1 Remote shutdown 7 2 2 Generator ON facilities The Generator ON facility must use a normally open contact that closes to indicate that a generator is running and supplying input power ...

Page 55: ...fer the load to mains on control panel of any one of the UPS modules On LCD panel LOAD NOT PROTECTED will appear 2 Close maintenance bypass switch IA1 position ON On LCD MANUAL BYP IS CLOSED will appear and the mimic panel will show LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS Green INVERTER RED BATTERY Green 3 Simultaneously press the two ON OFF buttons on the UPS control panel PMD on al...

Page 56: ... SUPPLY FAILURE will appear and the mimic panel will show LED Indicator Color LINE 1 Green LINE 2 OFF BYPASS OFF INVERTER OFF BATTERY Flashing Green 3 Simultaneously press the two ON OFF buttons on the UPS control panel PMD on all control panels of the modules The unit will start up and after about 60 seconds the mimic panel will show LED Indicator Color LINE 1 Green LINE 2 Green BYPASS Green INVE...

Page 57: ...MODULE BEING DROPPED SHOULD BE PLANNED If your DPA UPScaleTM consists of only one single UPS module then perform following steps to extract the module 1 Reset the alarm on the faulty module The audible noise will stop If the alarm condition persists the LED indicator ALARM will remain red it means that there is a fault in the UPS module 2 If the load is supplied by the mains in bypass mode eco mod...

Page 58: ...ppropriate protection cover immediately and fix with two screws NOTE WHILE THE UPS IS OPERATING IN THE MAINTENANCE BYPASS MODE THE LOAD IS NOT PROTECTED AND IN THE EVENT OF A MAINS FAILURE THE LOAD SUPPLY WILL BE INTERRUPTED AND THE LOAD WILL CRASH 7 4 1 2 How to fit back a ups module in single module systems If your DPA UPScaleTM consists of only one single UPS module then perform following steps...

Page 59: ...en LINE 2 Green BYPASS Green INVERTER OFF BATTERY Green 7 Open maintenance bypass IA1 by turning it to OFF position The load is now supplied by the static bypass 8 Transfer load to mains and inverter for testing using the COMMANDS submenu 9 Transfer load to inverter mode by using the COMMAND LOAD TO INVERTER On theLCD LOAD PROTECTED will appear THE LOAD IS NOW PROTECTED BY THE DPA UPSCALE ST S2 ...

Page 60: ...s persists the LED Indicator ALARM is red there is a fault in the UPS module 2 Verify that the load is supplied by the inverter of the other running modules by checking the LCD indication LOAD PROTECTED Verify load measurements on the operating modules 3 Turn the faulty module OFF by pressing simultaneously both ON OFF buttons On the LCD LOAD OFF SUPPLY FAILURE should appear and the LED indicators...

Page 61: ... weights 3 Slide two thirds of UPS module into the dedicated compartment make sure not to plug the UPS module into the rear connector Push the UPS module into its final position and push firmly to ensure good contact with the rear plugs Tighten the two screws on the front of the module 4 Check if LED LINE1 and BATTERY is green If yes the mains voltage is OK On the LCD LOAD OFF SUPPLY FAILURE will ...

Page 62: ... alarm condition and reset the alarm The audible noise will stop If the alarm condition persists the LED indicator alarm is RED there is a fault in the UPS module 2 Verify that the load is on bypass and is supplied by the mains power bypass mode or ECO mode on all UPS modules in the majority of the events the LED indicators on the control panel of the faulty module will show LED Indicator Color LI...

Page 63: ...CTLY SUPPLIED BY MAINS AND IS NOT PROTECTED 7 4 3 2 How to fit back a module in a capacity multi module system To replace a faulty module in a capacity multi module system perform following steps 1 Remove the UPS module compartment protective cover by unscrewing the two screws on the front Slide two thirds of the UPS module into the dedicated UPS compartment make sure not to plug the UPS module in...

Page 64: ...een 7 Open Maintenance Bypass IA1 by turning it to position OFF The load is now supplied by the static bypass of all three modules Check the LED indicators on control panels 8 Transfer load to inverter mode by means of COMMAND LOAD TO INVERTER on any one of control panels On LCD LOAD PROTECTED will appear and the LED indicator will indicate as shown below LED Indicator Color LINE 1 Green LINE 2 Gr...

Page 65: ...l adapter depending on the UPS cabinet in the parallel cabinet configuration 3 Connect port JD6 on the parallel adapter of UPS cabinet 1 and port JD5 of the parallel adapter of UPS Cabinet 2 with the corresponding bus cable 4 Connect port JD6 on the parallel adapter of UPS cabinet 2 and port JD5 of UPS cabinet 3 with the corresponding bus cable 5 Continue in the same manner for the remaining UPS c...

Page 66: ... the last cabinet in the multi cabinet chain by setting the DIP switch SW1 6 on each cabinet according to the table below 1 The First 2 The Middle there may be more than one and 3 The Last Cabinet in the multi cabinet chain by setting the DIP Switch SW1 6 on each cabinet according to the Table below SWITCH SW1 6 1ST UPS Other UPS Last UPS Single UPS SW 1a 1 OFF OFF OFF ON SW 1b 2 OFF OFF OFF ON SW...

Page 67: ...kfeed protection K1 Mains backfeed contactor option In the event of an AC failure prevents the occurrence of any hazardous voltage at the rectifier mains terminal due to backfeed from the power modules sourced by the battery K2 Bypass backfeed contactor option In the event of an AC failure prevents the occurrence of any hazard voltage at the bypass input terminal due to backfeed from the power mod...

Page 68: ...mplete load from the UPS 3 After 30 seconds close the battery circuit breakers 4 Once the battery breaker is closed the power module s electronics are supplied and remain powered for 10 minutes 5 Turn on the power module s by pressing the ON OFF buttons simultaneously 6 The inverter s are now fed by the battery and the inverter LED indication is green 7 Connect the load to the UPS Note The remaini...

Page 69: ...ables Upscale ST120 S2 4NWP101703R0001 Kit HF cables Upscale ST200 S2 8 4 Control and monitoring The Simple Network Management Protocol SNMP is a worldwide standardized communication protocol It is used to monitor any device in the network via simple control language The UPS management software provides its data in this SNMP format with its internal software agent The operating system you are usin...

Page 70: ...al SNMP Adapter The Internal SNMP Card can be inserted into an appropriate extension slot of the PMC This adapter communicates via the serial port of the UPS and makes a direct multiple server shutdown possible without additional SNMP management software Figure 8 4 3 Internal SNMP Adapter For detailed information please see Software Manual provided with the PMC Software CD ROM RCCMD Remote Console...

Page 71: ...ols SNMP Modbus TCP HTTP ModBus TCP Telnet FPT SMTP e mail Fig 8 4 1 1 1 CS141 Basic 8 4 1 2 CS141 advanced For interfacing UPS with the network and allowing users to connect additional sensors and I O options either directly to the card or with sensor manager Available in slot and box formats Supports the following protocols HTTP ModBus TCP SNMP Telnet FPT SMTP e mail ModBus RS 485 Fig 8 4 1 2 1 ...

Page 72: ...rfacing UPS with the network and the ModBus RS485 with option to connect alarms buzzers or additional relay board Available in slot and box formats Supports the following protocols HTTP ModBus TCP SNMP Telnet FPT SMTP e mail ModBus RS 485 Fig 8 4 1 3 1 CS141 Modbus ...

Page 73: ...od Maintenance inspections are essential to ensure a correct functionality and reliability of the UPS system When the UPS is commissioned the commissioning field service engineer will attach a service record book to the front of the UPS and this will be used to record the full service history of the UPS During maintenance the field service engineer might carry out some or all of following checks S...

Page 74: ...atteries contain dangerous substances that will harm the environment if thrown away If you change the batteries yourself call qualified organizations for battery disposal and recycling Fig 9 1 4 1 Battery maintenance disposal and recycling 9 2 Troubleshooting 9 2 1 Alarms In the event of an alarm condition the red LED Indicator Alarm and the audible alarm will turn on In this case proceed as follo...

Page 75: ... overload and remove it from the UPS Do not connect laser printers photocopiers electric heaters kettles etc to the UPS TEMPERATURE HIGH UPS temperature has exceeded the allowed value Check that the ambient temperature of the UPS is less than 40 C If the ambient temperature is normal call the certified service center for assistance INV PHASE FAULT Inverter is faulty Call the certified service cent...

Page 76: ...Modifications reserved Page 76 79 10 Attachments 10 1 Technical data sheet ...

Page 78: ......

Page 80: ...ons reserved Page 2 26 Document information File name TDS_ABB_DPA_UPSCALE_ST_S2 10 200kW_EN_REV E docx UPS model DPA UPScale ST S2 Date of issue 14 10 2015 Article number N A Document number 4NWD002987 Revision E ...

Page 81: ...y ports 13 10 Multi cabinet configuration 14 11 Options 15 12 External battery cabinets 16 13 Battery autonomy 17 13 1 Examples of internal battery autonomy of DPA UPScale S2 ST40 and ST 60 17 13 2 Examples of external battery autonomy 18 13 2 1 Autonomy table for DPA UPScale ST 80 120 200 10 kW modules 18 13 2 2 Autonomy table for DPA UPScale ST 80 120 200 20 kW modules 18 14 Heat dissipation per...

Page 82: ...rotection technology that is standardized on a modular component approach that helps speed deployment improve adaptability and increase system availability while reducing total cost of ownership DPA UPScale is a unique on demand architecture that integrates the power rack power distribution unit backup battery rack and monitoring and management solutions to allow easy selection of optimized config...

Page 83: ...2 200 200 kW DPA UPScale modules types UPScale M 10 10 kW UPScale M 20 20 kW Key features of DPA UPScale ST S2 99 9999 6 nines availability Decentralized parallel architecture No single points of failure Redundant capacity N 1 per frame Replace or add modules with no downtime Short mean time to repair MTTR All in one solution Power range from 10 kW to 200 kW in a single frame Internal battery modu...

Page 84: ...550x1975x775 550x1135x775 550 x 1975 x 775 Weight empty frame w o modules w o batteries kg 92 173 82 133 174 Weight of frame with modules and w o batteries kg 130 136 229 238 157 169 245 263 360 389 Audible noise at 1 m from front 100 50 load 20 kW modules dBA 66 601 1 approx 66 601 68 621 68 621 70 641 Color RAL 9005 Access Front access Cable entry From bottom Protection class IP20 Module type UP...

Page 85: ...nce ref to 3 x 400 230 V for loads in V 20 15 3 x 320 184 V to 3 x 460 265 V for 100 load 26 15 3 x 296 170 V to 3 x 460 265 V for 80 load 35 15 3 x 260 150 V to 3 x 460 265 V for 60 load Input frequency Hz 35 70 Input power factor 0 99 100 load Inrush current A max In Rated short time withstand current Icw kA 10 for 1 5 seconds AC power distribution system TN S TN C TN C S TT 3ph N Total harmonic...

Page 86: ... NiCd 1 4 V cell End of discharge voltage VDC VRLA 1 65 V cell NiCd 1 05 V cell Maximum charging current per module A 4 6 A charger is optional Battery charging curve Ripple free IU DIN 41773 Temperature compensation Standard temp sensor optional Battery test Automatic and periodically adjustable 2 Min battery block range allowed under following conditions Module type UPScale M10 UPScale M20 No VR...

Page 87: ... on all figures Load 100 75 50 25 95 5 95 5 95 94 5 Eco mode efficiency at 100 load 98 Permissible unbalanced load All three phases regulated independently 100 Phase angle tolerance With 100 unbalanced load 2 Crest factor load supported 3 1 7 2 Module output characteristics Module type UPScale M10 UPScale M20 Output rated apparent power cosphi 0 8 kVA 10 20 Output rated active power cosphi 1 0 KW ...

Page 88: ...sus cosphi UPScale module UPScale module M 10 M 20 cos φ kW kVA kW kVA 0 9 9 10 18 20 0 95 9 5 10 19 20 unity 1 10 10 20 20 Ind 0 95 10 10 19 20 0 9 9 10 18 20 0 85 8 5 10 17 20 0 8 8 10 16 20 0 75 7 5 10 15 20 0 7 7 10 14 20 0 6 6 10 12 20 94 5 95 95 5 95 5 70 75 80 85 90 95 100 25 50 75 100 Load Linear Load cosphi 1 UPS Module ...

Page 89: ...easurement information 2 The mimic diagram delivers the general status of the UPS 3 Control keys allow the operator to manipulate UPS settings 9 2 System graphical display The user friendly touchscreen graphical display on the system level offers the opportunity to directly monitor the system status as well as the status of each individual module The graphical display additionally provides all mea...

Page 90: ...shutdown EMERGENCY OFF normally closed 2x programmable customer s inputs 1st default as GEN ON normally open 2nd free programmable customer s inputs normally open 1x temp sensor for battery control 1x 12 VDC output max Serial ports RS232 on Sub D9 1x system frame For monitoring and integration in network management USB 1x for monitoring and software management Network interface card optional SNMP ...

Page 91: ...NO COMMON_ALARM Common ALARM System X 2 14 NC ALARM NO alarm condition X 2 15 C Common X1 X1 1 IN 12 VDC Generator operation X1 2 GND GND NC Generator ON X1 3 IN 12 VDC Customer IN 1 X1 4 GND GND Function on request to be defined X1 5 IN 3 3 VDC Temperature battery X1 6 GND GND If connected the battery charger current if depending on the battery temp X1 7 IN 12 VDC Remote shutdown X1 8 GND GND Do ...

Page 92: ...llowing system configurations are available DPA UPScale S2 ST40 ST60 ST80 ST120 ST200 Number of modules per frame 2 3 4 6 10 Parallel frames per system 4 4 4 3 2 Max number of modules per system 8 12 16 18 20 Max total system capacity w o redundancy 160 kW 240 kW 320 kW 360 kW 400 kW For a multiple cabinet system the following options are necessary UPS A UPS B UPS C System graphical display X Para...

Page 93: ...stem Backfeed protection Power module Battery start Battery charger enhancement Output short capability 3 x In Control monitoring SNMP interface Modbus TCP IP Modbus RS 485 System graphical display Remote graphical display Wiring Halogen free cable Mechanics Back plinth Battery Internal battery modules External battery cabinets Temperature sensor Configuration Parallel interface Parallel cable 5 1...

Page 94: ...ngs terminals S type 9 3 Terminal 9 x 16 25mm2 15 5 Terminal 15 x 16 25mm2 Battery fuses max batt strings terminals C type 9 3 Com connection bar 3 x 2x M8 PE 2xM8 15 5 Com connection bar 3 x 2x M10 PE 2x M10 Fuse type very fast acting A 3 x 100 A 5 x 100 A Dimensions WxHxD mm 730 x 1975 x 800 1200 x 1975 x 800 Weight with trays and w o batteries kg 290 410 Possible battery configurations within t...

Page 95: ...Total system power 8 kW 10 kW 12 kW 16 kW 20 kW UPScale ST 40 or UPScale ST 60 1 x 2x 40 x 7 Ah 21 15 12 8 5 UPScale ST 60 2x 1 x50 x 7 Ah 28 21 16 11 8 UPScale ST 60 3 x 1 x 40 x 7 Ah 35 26 21 14 5 UPScale ST 60 3 x 1 x50 x 7 Ah 47 35 28 19 14 UPScale ST 60 4x 1 x50 x 7 Ah 69 52 41 28 21 UPScale ST 60 3 x 2x 40 x 7 Ah 88 66 52 35 5 With 2 modules Module type 2 x UPScale M 10 2 x UPScale M 20 Tota...

Page 96: ...Ah n a n a n a n a n a n a n a 200 kW 4x 40x 28Ah 4x 48x 28Ah n a n a n a n a n a n a n a n a n a Color codes for appropriate battery cabinet CBAT DPA UPSCALE 120 CBAT DPA UPSCALE 200 13 2 2 Autonomy table for DPA UPScale ST 80 120 200 20 kW modules Load power in kW autonomy in minutes 5 min 6 min 8 min 10 min 12 min 15 min 20 min 25 min 30 min 40 min 60 min 20 kW 1x48x24Ah 1x48x24Ah 1x48x24Ah 1x4...

Page 97: ...ype UPScale M10 UPScale M20 Heat dissipation with 100 nonlinear load per module EN 62040 1 1 W 550 1100 Heat dissipation with 100 nonlinear load per module EN 62040 1 1 BTU h 1887 3754 Airflow 25 30 C with 100 nonlinear load per module EN 62040 1 1 m3 h 150 150 Dissipation at no load W 120 150 ...

Page 98: ...to allow proper service and maintenance should be respected DPA UPScale S2 cabinets ST40 ST60 ST80 ST120 ST200 UPS battery cabinets in row A Back clearance for ventilation forced air outlet 200 mm 300 mm B Front clearance needed to allow correct door opening 1000 mm C Maximum door opening angle 115 D Top clearance Top clearance is only needed if there is no side clearance 400 mm ...

Page 99: ...overview Frame type T Compression type Terminals B Bolted Terminals Battery earth PE Separate battery N Common battery N Input bypass 3 N Input rectifier 3 N PE Output load 3 N PE UPScale ST 40 NOT ALLOWED 4 x 16 25 mm2 T 5 x 16 25 mm2 T UPScale ST 60 4 x 35 mm2 T 4 x 35 mm2 T PE 50 mm2 T UPScale ST 80 50mm2 T 4x 3 x 10 16mm2 T 3 x M6 B 3 x 50mm2 T N 50mm2 T 3 x 50mm2 T N 50mm2 T PE 50 mm2 T UPSca...

Page 100: ...Modifications reserved Page 22 26 UPScale ST 120 Battery Input Output UPScale ST 200 Input Output Input Output Battery PE Battery PE ...

Page 101: ...th battery charging A Cable D mm2 IEC 60950 1 I nom A Fuse E N Agl CB Cable E mm2 for CBAT UPScale 120 or 200 ONLY N Com battery Sep Battery UPScale ST 40 40 3 x 80 A 5 x 16 68 A 5 x 16 58 A NOT ALLOWED UPScale ST 60 60 3 x 125 A 5 x 35 102 A 5 x 35 87 A UPScale ST 80 80 3 x 160 A 5 x 50 136 A 5 x 50 116 A 3 x 224 A 1 3 x 95 1 4x 3x10 UPScale ST120 120 3 x 224 A 4 x 95 1 x 50 PE 208 A 5 x 70 174 A...

Page 102: ... Fuse C Agl CB Cable C mm2 IEC 60950 1 Cable D mm2 IEC 60950 1 I nom A Fuse E N Agl CB Cable E mm2 for CBAT UPScale 120 or 200 ONLY N Com battery Sep battery 40 40 3 x 80 A 5 x 16 68 A 3 x 80A 4 x 16 5 x 16 58 A NOT ALLOWED 60 60 3 x 125 A 5 x 35 102 A 3 x 125A 4 x 35 5 x 35 87 A 80 80 3 x 160 A 5 x 50 136 A 3 x 160A 4 x 50 5 x 50 116 A 3 x 224 A 1 3 x 95 1 4 x 3 x 10 120 120 3 x 224 A 4 x 95 1 x ...

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Page 106: ...ons reserved Page 2 26 Document information File name TDS_ABB_DPA_UPSCALE_ST_S2 10 200kW_EN_REV E docx UPS model DPA UPScale ST S2 Date of issue 14 10 2015 Article number N A Document number 4NWD002987 Revision E ...

Page 107: ...y ports 13 10 Multi cabinet configuration 14 11 Options 15 12 External battery cabinets 16 13 Battery autonomy 17 13 1 Examples of internal battery autonomy of DPA UPScale S2 ST40 and ST 60 17 13 2 Examples of external battery autonomy 18 13 2 1 Autonomy table for DPA UPScale ST 80 120 200 10 kW modules 18 13 2 2 Autonomy table for DPA UPScale ST 80 120 200 20 kW modules 18 14 Heat dissipation per...

Page 108: ...rotection technology that is standardized on a modular component approach that helps speed deployment improve adaptability and increase system availability while reducing total cost of ownership DPA UPScale is a unique on demand architecture that integrates the power rack power distribution unit backup battery rack and monitoring and management solutions to allow easy selection of optimized config...

Page 109: ...2 200 200 kW DPA UPScale modules types UPScale M 10 10 kW UPScale M 20 20 kW Key features of DPA UPScale ST S2 99 9999 6 nines availability Decentralized parallel architecture No single points of failure Redundant capacity N 1 per frame Replace or add modules with no downtime Short mean time to repair MTTR All in one solution Power range from 10 kW to 200 kW in a single frame Internal battery modu...

Page 110: ...550x1975x775 550x1135x775 550 x 1975 x 775 Weight empty frame w o modules w o batteries kg 92 173 82 133 174 Weight of frame with modules and w o batteries kg 130 136 229 238 157 169 245 263 360 389 Audible noise at 1 m from front 100 50 load 20 kW modules dBA 66 601 1 approx 66 601 68 621 68 621 70 641 Color RAL 9005 Access Front access Cable entry From bottom Protection class IP20 Module type UP...

Page 111: ...nce ref to 3 x 400 230 V for loads in V 20 15 3 x 320 184 V to 3 x 460 265 V for 100 load 26 15 3 x 296 170 V to 3 x 460 265 V for 80 load 35 15 3 x 260 150 V to 3 x 460 265 V for 60 load Input frequency Hz 35 70 Input power factor 0 99 100 load Inrush current A max In Rated short time withstand current Icw kA 10 for 1 5 seconds AC power distribution system TN S TN C TN C S TT 3ph N Total harmonic...

Page 112: ... NiCd 1 4 V cell End of discharge voltage VDC VRLA 1 65 V cell NiCd 1 05 V cell Maximum charging current per module A 4 6 A charger is optional Battery charging curve Ripple free IU DIN 41773 Temperature compensation Standard temp sensor optional Battery test Automatic and periodically adjustable 2 Min battery block range allowed under following conditions Module type UPScale M10 UPScale M20 No VR...

Page 113: ... on all figures Load 100 75 50 25 95 5 95 5 95 94 5 Eco mode efficiency at 100 load 98 Permissible unbalanced load All three phases regulated independently 100 Phase angle tolerance With 100 unbalanced load 2 Crest factor load supported 3 1 7 2 Module output characteristics Module type UPScale M10 UPScale M20 Output rated apparent power cosphi 0 8 kVA 10 20 Output rated active power cosphi 1 0 KW ...

Page 114: ...sus cosphi UPScale module UPScale module M 10 M 20 cos φ kW kVA kW kVA 0 9 9 10 18 20 0 95 9 5 10 19 20 unity 1 10 10 20 20 Ind 0 95 10 10 19 20 0 9 9 10 18 20 0 85 8 5 10 17 20 0 8 8 10 16 20 0 75 7 5 10 15 20 0 7 7 10 14 20 0 6 6 10 12 20 94 5 95 95 5 95 5 70 75 80 85 90 95 100 25 50 75 100 Load Linear Load cosphi 1 UPS Module ...

Page 115: ...easurement information 2 The mimic diagram delivers the general status of the UPS 3 Control keys allow the operator to manipulate UPS settings 9 2 System graphical display The user friendly touchscreen graphical display on the system level offers the opportunity to directly monitor the system status as well as the status of each individual module The graphical display additionally provides all mea...

Page 116: ...shutdown EMERGENCY OFF normally closed 2x programmable customer s inputs 1st default as GEN ON normally open 2nd free programmable customer s inputs normally open 1x temp sensor for battery control 1x 12 VDC output max Serial ports RS232 on Sub D9 1x system frame For monitoring and integration in network management USB 1x for monitoring and software management Network interface card optional SNMP ...

Page 117: ...NO COMMON_ALARM Common ALARM System X 2 14 NC ALARM NO alarm condition X 2 15 C Common X1 X1 1 IN 12 VDC Generator operation X1 2 GND GND NC Generator ON X1 3 IN 12 VDC Customer IN 1 X1 4 GND GND Function on request to be defined X1 5 IN 3 3 VDC Temperature battery X1 6 GND GND If connected the battery charger current if depending on the battery temp X1 7 IN 12 VDC Remote shutdown X1 8 GND GND Do ...

Page 118: ...llowing system configurations are available DPA UPScale S2 ST40 ST60 ST80 ST120 ST200 Number of modules per frame 2 3 4 6 10 Parallel frames per system 4 4 4 3 2 Max number of modules per system 8 12 16 18 20 Max total system capacity w o redundancy 160 kW 240 kW 320 kW 360 kW 400 kW For a multiple cabinet system the following options are necessary UPS A UPS B UPS C System graphical display X Para...

Page 119: ...stem Backfeed protection Power module Battery start Battery charger enhancement Output short capability 3 x In Control monitoring SNMP interface Modbus TCP IP Modbus RS 485 System graphical display Remote graphical display Wiring Halogen free cable Mechanics Back plinth Battery Internal battery modules External battery cabinets Temperature sensor Configuration Parallel interface Parallel cable 5 1...

Page 120: ...ngs terminals S type 9 3 Terminal 9 x 16 25mm2 15 5 Terminal 15 x 16 25mm2 Battery fuses max batt strings terminals C type 9 3 Com connection bar 3 x 2x M8 PE 2xM8 15 5 Com connection bar 3 x 2x M10 PE 2x M10 Fuse type very fast acting A 3 x 100 A 5 x 100 A Dimensions WxHxD mm 730 x 1975 x 800 1200 x 1975 x 800 Weight with trays and w o batteries kg 290 410 Possible battery configurations within t...

Page 121: ...Total system power 8 kW 10 kW 12 kW 16 kW 20 kW UPScale ST 40 or UPScale ST 60 1 x 2x 40 x 7 Ah 21 15 12 8 5 UPScale ST 60 2x 1 x50 x 7 Ah 28 21 16 11 8 UPScale ST 60 3 x 1 x 40 x 7 Ah 35 26 21 14 5 UPScale ST 60 3 x 1 x50 x 7 Ah 47 35 28 19 14 UPScale ST 60 4x 1 x50 x 7 Ah 69 52 41 28 21 UPScale ST 60 3 x 2x 40 x 7 Ah 88 66 52 35 5 With 2 modules Module type 2 x UPScale M 10 2 x UPScale M 20 Tota...

Page 122: ...Ah n a n a n a n a n a n a n a 200 kW 4x 40x 28Ah 4x 48x 28Ah n a n a n a n a n a n a n a n a n a Color codes for appropriate battery cabinet CBAT DPA UPSCALE 120 CBAT DPA UPSCALE 200 13 2 2 Autonomy table for DPA UPScale ST 80 120 200 20 kW modules Load power in kW autonomy in minutes 5 min 6 min 8 min 10 min 12 min 15 min 20 min 25 min 30 min 40 min 60 min 20 kW 1x48x24Ah 1x48x24Ah 1x48x24Ah 1x4...

Page 123: ...ype UPScale M10 UPScale M20 Heat dissipation with 100 nonlinear load per module EN 62040 1 1 W 550 1100 Heat dissipation with 100 nonlinear load per module EN 62040 1 1 BTU h 1887 3754 Airflow 25 30 C with 100 nonlinear load per module EN 62040 1 1 m3 h 150 150 Dissipation at no load W 120 150 ...

Page 124: ...to allow proper service and maintenance should be respected DPA UPScale S2 cabinets ST40 ST60 ST80 ST120 ST200 UPS battery cabinets in row A Back clearance for ventilation forced air outlet 200 mm 300 mm B Front clearance needed to allow correct door opening 1000 mm C Maximum door opening angle 115 D Top clearance Top clearance is only needed if there is no side clearance 400 mm ...

Page 125: ...overview Frame type T Compression type Terminals B Bolted Terminals Battery earth PE Separate battery N Common battery N Input bypass 3 N Input rectifier 3 N PE Output load 3 N PE UPScale ST 40 NOT ALLOWED 4 x 16 25 mm2 T 5 x 16 25 mm2 T UPScale ST 60 4 x 35 mm2 T 4 x 35 mm2 T PE 50 mm2 T UPScale ST 80 50mm2 T 4x 3 x 10 16mm2 T 3 x M6 B 3 x 50mm2 T N 50mm2 T 3 x 50mm2 T N 50mm2 T PE 50 mm2 T UPSca...

Page 126: ...Modifications reserved Page 22 26 UPScale ST 120 Battery Input Output UPScale ST 200 Input Output Input Output Battery PE Battery PE ...

Page 127: ...th battery charging A Cable D mm2 IEC 60950 1 I nom A Fuse E N Agl CB Cable E mm2 for CBAT UPScale 120 or 200 ONLY N Com battery Sep Battery UPScale ST 40 40 3 x 80 A 5 x 16 68 A 5 x 16 58 A NOT ALLOWED UPScale ST 60 60 3 x 125 A 5 x 35 102 A 5 x 35 87 A UPScale ST 80 80 3 x 160 A 5 x 50 136 A 5 x 50 116 A 3 x 224 A 1 3 x 95 1 4x 3x10 UPScale ST120 120 3 x 224 A 4 x 95 1 x 50 PE 208 A 5 x 70 174 A...

Page 128: ... Fuse C Agl CB Cable C mm2 IEC 60950 1 Cable D mm2 IEC 60950 1 I nom A Fuse E N Agl CB Cable E mm2 for CBAT UPScale 120 or 200 ONLY N Com battery Sep battery 40 40 3 x 80 A 5 x 16 68 A 3 x 80A 4 x 16 5 x 16 58 A NOT ALLOWED 60 60 3 x 125 A 5 x 35 102 A 3 x 125A 4 x 35 5 x 35 87 A 80 80 3 x 160 A 5 x 50 136 A 3 x 160A 4 x 50 5 x 50 116 A 3 x 224 A 1 3 x 95 1 4 x 3 x 10 120 120 3 x 224 A 4 x 95 1 x ...

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