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ABB CoriolisMaster FCH400 Series, Operating Instructions Manual

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ABB CoriolisMaster FCH400 Series Operating Instructions Manual Download Page 142

142 

CoriolisMaster FCB400, FCH400

 CORIOLIS MASS FLOWMETER  |  OI/FCB400/FCH400-EN REV. E 

 

 

 

… 12 Repair 

… Replacing the frontend board 

 

 

NOTICE 

If the O-ring gasket is seated incorrectly or damaged, this 
may have an adverse effect on the housing protection class. 

Follow the instructions in 

Opening and closing the housing

 

on page 38 to open and close the housing safely. 

 

 

In the event of a fault, the frontend board can be replaced on 
flowmeters with an integral mount design. 
 

Component Ordering 

number 

Frontend board (FEB) 

3KXF002564U0100 

 
Replace the frontend board as follows: 

1.

Switch off the power supply. 

2.

Unscrew / remove the cover. 

3.  Remove the LCD indicator. Ensure that the cable harness 

is not damaged. 

4.

Pull the connector out of the sensor cable harness. 

5.

Pull out the SensorMemory. 

 

 

Note 

The SensorMemory is assigned to the sensor. The 
SensorMemory is therefore fastened to the sensor cable harness 
with a cable retainer. 
Ensure that the SensorMemory remains with the sensor and 
cannot be lost! 
 

6.

Pull the faulty frontend board out forwards. 

7.

Insert new frontend board. 

8.

Attach connector from the sensor cable harness. 

9.

Attach the SensorMemory. 

10. Insert the LCD indicator and screw on / replace the cover. 
11.

Once the power supply is switched on, load the system 
data from the SensorMemory. 

 

 

Change from two to one column 

 

 

 

Summary of Contents for CoriolisMaster FCH400 Series

Page 1: ... mass flowmeters from the CoriolisMaster FCB400 series offer low pressure drop high capacity an intuitive ABB display featuring a standardized design and cross product compatibility five modular inputs and outputs as well as HART communication CoriolisMaster FCH400 The compact Coriolis mass flowmeters for hygienic applications from the CoriolisMaster FCH400 series additionally offer EHEDG certifie...

Page 2: ...5 Measuring principle 25 Device designs 26 4 Product identification 28 Name plate 28 5 Transport and storage 29 Inspection 29 Transporting the device 29 Storing the device 30 Ambient conditions 30 Returning devices 30 6 Installation 31 General installation conditions 31 Installation location and assembly 31 Liquid measuring media 32 Gaseous measuring media 33 Turn off devices for the zero point ad...

Page 3: ...7 Menu Process Alarm 112 Menu Communication 113 Menu Diagnostics 115 Menu Totalizer 119 Software history 121 Zero point balance under operating conditions 121 Measurement of standard volumes 122 VeriMass erosion monitor 124 Setup 124 Concentration measurement DensiMass 125 Calculating standard volumes and standard densities of liquids 125 Accuracy of the concentration measurement 126 Entering the ...

Page 4: ...pairs to the product may only be performed if expressly permitted by these instructions Information and symbols on the product must be observed These may not be removed and must be fully legible at all times The operating company must strictly observe the applicable national regulations relating to the installation function testing repair and maintenance of electrical products Warnings The warning...

Page 5: ...ns etc For use as a climbing aid for example for mounting purposes For use as a bracket for external loads for example as a support for piping etc Material application for example by painting over the housing name plate or welding soldering on parts Material removal for example by spot drilling the housing Notes on data safety This product is designed to be connected to and to communicate informat...

Page 6: ...odel number FCx4xx Y0 FCx4xx A2 FCx4xx A1 Integral mount design Standard Zone 2 21 22 Zone 1 21 Zone 0 Model number FCT4xx Y0 FCx4xx Y0 FCT4xx A2 FCx4xx A2 FCT4xx A1 FCx4xx A1 Remote mount design Transmitter and flowmeter sensor Standard Zone 2 21 22 Zone 1 21 Zone 0 Model number FCT4xx Y0 FCT4xx A2 FCx4xx A1 Remote mount design Transmitter Standard Zone 2 21 22 Sensor Zone 1 21 Zone 0 Model numbe...

Page 7: ...0 Model number FCT4xx Y0 FCx4xx Y0 FCT4xx F2 FCx4xx F2 FCT4xx F1 FCx4xx F1 Remote mount design Transmitter and flowmeter sensor Div 2 Zone 2 Div 1 Zone 1 Zone 0 Model number FCT4xx Y0 FCT4xx F2 FCx4xx F1 Remote mount design Transmitter Standard Sensor Div 2 Zone 2 Div 1 Zone 1 Zone 0 Model number FCT4xx F2 FCx4xx F1 Remote mount design Transmitter Div 2 Zone 2 Sensor Div 1 Zone 1 Zone 0 1 Single c...

Page 8: ...otection Without Y0 ATEX IECEx Zone 2 22 A2 ATEX IECEx Zone 1 21 A1 cFMus version Class 1 Div 2 Zone 2 21 F2 cFMus version Class 1 Div 1 Zone 1 21 F1 NEPSI Zone 2 22 S2 NEPSI Zone 1 21 S1 Design terminal box material cable glands Integral mount see transmitter housing Y0 Remote mount aluminum 1 M20 1 5 U1 Remote mount aluminum 1 NPT in U2 Remote mount stainless steel 1 M20 1 5 A1 Remote mount stai...

Page 9: ...x d XP R6 Remote mount dual compartment housing stainless steel 3 M20 1 5 R3 Remote mount dual compartment housing stainless steel 3 NPT in R4 Remote mount dual compartment housing stainless steel 3 M20 1 5 Ex d XP R7 Remote mount dual compartment housing stainless steel 3 NPT in Ex d XP R8 Remote mount single compartment housing wall mounting aluminum 4 M20 1 5 W1 Remote mount single compartment ...

Page 10: ...ber for use in Zone 1 21 Ex marking Certificate FCa4c A1Y0fghijDx x 1 to 4 Integral mount design with dual compartment housing II 1 2 1 G Ex db eb ia mb ia Ga IIC T6 T1 Gb II 2 1 D Ex ia tb ia Da IIIC T80 C Db ATEX FM15ATEX0015X IECEx IECEx FME 15 0005X FCa4c A1Y0fghijDx x 5 to 8 Integral mount design with dual compartment housing flameproof enclosure Ex d II 1 2 1 G Ex db ia mb ia Ga IIB H2 T6 T1...

Page 11: ... C USA CL I ZN 1 Ex db ia IIB H2 T6 T1 CAN ZN21 Ex ia tb IIIC T80 C CAN See handbook for temperature class information and installation drawing 3KXF000028G0009 cFMus 3050239 FCa4c F1Y0fghijDx x 5 to 8 Integral mount design with dual compartment housing Explosionproof XP Design in accordance with ANSI ISA 12 27 01 as Single Seal Device or as Dual Seal Device option TE2 FCa4c F1efghijY Sensor in rem...

Page 12: ...0 C 158 F 90 C 194 F Devices in integral mount design with single compartment housing Tamb Temperature resistance 50 C 122 F 75 C 167 F 60 C 140 F 85 C 185 F 70 C 158 F 95 C 203 F Sensor in remote mount design Tamb Temperature resistance 50 C 122 F 105 C 221 F 60 C 140 F 110 C 230 F 70 C 158 F 120 C 248 F For sensors in remote mount design the wires in the connection box must be additionally insul...

Page 13: ...C 266 F 205 C 400 F 130 C 266 F 195 C 383 F 130 C 266 F 130 C 266 F 95 C 203 F 80 C 176 F 70 C 158 F 205 C 400 F 130 C 266 F 205 C 400 F 130 C 266 F 195 C 383 F 130 C 266 F 130 C 266 F 95 C 203 F 80 C 176 F Only with the Extended tower length TE1 TE2 or TE3 order option Model FCx4xx A2 and FCx4xx F2 in Zone 2 Division 2 The table shows the maximum permissible measuring medium temperature as a func...

Page 14: ... medium temperature as a function of ambient temperature and temperature class Temperature class Ambient temperature Tamb T1 T2 T3 T4 T5 T6 30 C 86 F 205 C 400 F 205 C 400 F 195 C 383 F 130 C 266 F 95 C 203 F 80 C 176 F 40 C 104 F 205 C 400 F 205 C 400 F 195 C 383 F 130 C 266 F 95 C 203 F 50 C 122 F 205 C 400 F 205 C 400 F 195 C 383 F 130 C 266 F 95 C 203 F 60 C 140 F 205 C 400 F 205 C 400 F 195 C...

Page 15: ... 130 C 266 F 95 C 203 F 80 C 176 F Model FCx4xx A2 and FCx4xx F2 in Zone 2 Division 2 The table shows the maximum permissible measuring medium temperature as a function of ambient temperature and temperature class Temperature class Ambient temperature Tamb T1 T2 T3 T4 T5 T6 30 C 86 F 205 C 400 F 195 C 383 F 205 C 400 F 195 C 383 F 195 C 383 F 130 C 266 F 130 C 266 F 95 C 203 F 95 C 203 F 80 C 176 ...

Page 16: ... C Signal cable remote mount design only Type of protection ATEX IECEx Increased safety Ex e Type of protection USA Canada non IS Maximum 250 Vrms Terminals 1 2 L N Type of protection ATEX IECEx Either increased safety Ex e or intrinsically safe Ex ia Type of protection USA Canada Either non IS or intrinsically safe IS When installing in Ex ia or IS suitable intrinsically safe isolation amplifiers...

Page 17: ...tional 24 V DC loop power supply blue plug in card in slot OC1 Only in conjunction with current output UCO 32 in Powermode see Current output Uco 32 as loop power supply for digital output 41 42 or 51 52 on page 50 Inputs and outputs with optional plug in cards Operating values general Type of protection nA NI UN IN UN IN Current output V3 V4 active Terminals V3 V4 and V1 V2 30 V 30 mA 30 V 30 mA ...

Page 18: ...nction with additional 24 V DC loop power supply blue plug in card in slot OC1 Only in conjunction with current output UCO 32 in power mode see Current output Uco 32 as loop power supply for digital output 41 42 or 51 52 on page 50 Type of protection e XP ia IS Inputs and outputs with optional plug in cards UM V IM A UO V UI V IO mA II mA PO mW PI mW CO nF CI nF COPA nF CIPA nF LO mH LI mH Current...

Page 19: ...e established along the entire length of the cable used for the signal outputs The rated voltage of the non intrinsically safe circuits is UM 30 V Intrinsic safety is preserved If the rated voltage UM 30 V is not up scaled when connections are established to non intrinsically safe external circuits The information in Changing the type of protection on page 24 must be observed when changing the typ...

Page 20: ...erator must strictly observe the applicable national regulations with regard to installation function tests repairs and maintenance of electrical devices e g NEC CEC Use in areas exposed to combustible dust When using the device in areas exposed to combustible dusts dust ignition the following points must be observed The maximum surface temperature of the device may not up scale 85 C 185 F The pro...

Page 21: ...g in accordance with the applicable standards Note Low temperature version devices optional up to 40 C 40 F ambient temperature are supplied with metal cable glands due to the required temperature resistance Cable entries in accordance with cFMus 1 Transport protection plugs Figure 1 Cable entry The devices are delivered with in NPT threads with transport protection plugs Unused cable entries must...

Page 22: ... for use in Canada For use in Class II Groups E F and G a maximum surface temperature of 165 C 329 F may not be up scaled All cable conduits should be sealed from the device within a distance of 18 in 457 mm ABB flowmeters are designed for the worldwide industrial market and are suitable for functions such as the measurement of flammable and combustible liquids and can be installed in process pipe...

Page 23: ...ree from impurities such as dirt dust or oil Instructions on avoiding ignition in potentially explosive environments due to electrostatic discharges in accordance with PD CLC TR 60079 32 1 and IEC TS 60079 32 1 must be complied with Instructions on cleaning The painted surface of the device must be cleaned only using a moist cloth Devices which are approved for use in potentially explosive atmosph...

Page 24: ...Original installation New installation Necessary test steps Zone 1 Div 1 Current outputs and digital outputs in non intrinsically safe design Zone 1 Div 1 Current outputs and digital outputs in intrinsically safe ia IS design 500 V AC 1min or 500 1 414 710 V DC 1min Test between terminals A B UFE GND UCO 32 31 32 41 42 51 52 V1 V2 and V3 V4 and terminals A B UFE GND UCO 31 32 41 42 51 52 V1 V2 V3 ...

Page 25: ...y of the fluid The meter tubes always vibrate at resonance This arising resonant frequency is a function of the meter tube geometry the characteristics of the materials and the mass of the medium in the resonating meter tube It provides an accurate measure of the density of the measuring medium An integrated temperature sensor records the measuring medium temperature and is utilized for correction...

Page 26: ... C 58 to 320 F 50 to 205 C 58 to 400 F Process connection Flange DIN 2501 EN 1092 1 DN 10 to 200 PN 40 to PN 160 Flange ASME B16 5 DN to 8 in CL150 to CL1500 JIS flange DN 10 to 200 JIS 10K to 20K Pipe fitting DIN 11851 DN 10 to 100 to 4 in DN 15 to 100 to 4 in Pipe fitting SMS 1145 DN 25 to 80 1 to 3 in Tri clamp DIN 32676 ISO 2852 Tri clamp BPE DN 15 to 100 to 4 in DN to 4 in DN 20 to 100 to 4 i...

Page 27: ...lug in cards can be inserted to provide additional inputs and outputs The following plug in cards are available Current output maximum two plug in cards simultaneously Digital output maximum one plug in card Digital input maximum one plug in card Modbus or PROFIBUS DP interface maximum of one plug in card 24 V DC loop power supply for active outputs maximum one plug in card External output zero re...

Page 28: ...e Pressure Equipment Directive PED 1 CE mark with notified body 2 Serial number of the sensor 3 Fluid group or reason for exception 4 Material of the pressure bearing parts wetted parts 5 Nominal diameter Nominal pressure rating Figure 7 PED marking example The marking is dependent on the nominal diameter DN 25 or DN 25 of the sensor also refer to Pressure Equipment Directive 2014 68 EU Pressure e...

Page 29: ...elay and before installation Transporting the device DANGER Life threatening danger due to suspended loads In the case of suspended loads a danger of the load falling exists Standing under suspended loads is prohibited WARNING Risk of injury due to device slipping The device s center of gravity may be higher than the harness suspension points Make sure that the device does not slip or turn during ...

Page 30: ... for transport and storage Avoid storing the device in direct sunlight In principle the devices may be stored for an unlimited period However the warranty conditions stipulated in the order confirmation of the supplier apply Ambient conditions The ambient conditions for the transport and storage of the device correspond to the ambient conditions for operation of the device Adhere to the device dat...

Page 31: ...epends on the properties of the medium and the flow rate A good aid for pressure loss calculation is the Online ABB Product Selection Assistant PSA for flow at www abb com flow selector Brackets and supports No special supports or damping are required for the device when the device is used and installed as intended In systems designed in accordance with Best Practice the forces acting on the devic...

Page 32: ...nstallation G11607 A B 1 2 3 4 5 1 Supply tank 2 Sensor 3 Piping constriction orifice 4 Turn off device 5 Filling tank Figure 9 Vertical installation A For vertical installation in a riser no special measures are required B For vertical installation in a downpipe a piping constriction or an orifice must be installed below the sensor Doing this prevents the sensor from draining during the measureme...

Page 33: ...ures are required Horizontal installation G11609 A B Figure 11 Horizontal installation A For gaseous measuring media and horizontal installation the transmitter and terminal box must point downward B Installing the sensor at the lowest point of the piping leads to an increased number of measuring errors due to the accumulation of liquid or the formation of condensates in the meter tube Turn off de...

Page 34: ...ator may comprise only EHEDG compliant components Please note the information in the latest version of the EHEDG Position Paper Hygienic Process connections to use with hygienic components and equipment in this regard The pipe fitting in accordance with DIN 11851 is approved for use in conjunction with an EHEDG compliant gasket Devices for legal metrology in accordance with MID OIML R117 The Corio...

Page 35: ...5 to 80 to 3 in Purge connections are available on request Pressure Equipment Directive Conformity assessment in accordance with Category III fluid group 1 gas Note the corrosion resistance of the meter tube materials in relation to the measuring medium Material load for process connections Note You can reference the availability of the different process connections in the Online ABB Product Selec...

Page 36: ...4571 1 4404 316Ti 316L to DN 200 8 in Figure 16 Stainless steel ASME flange 1 4571 1 4404 316Ti 316L up to DN 200 8 in Figure 17 Nickel alloy DIN flange C4 2 4610 or nickel alloy C22 2 4602 up to DN 200 8 in Figure 18 Nickel alloy ASME flange C4 2 4610 or nickel alloy C22 2 4602 up to DN 200 in Figure 19 Stainless steel JIS B2220 flange 1 4435 or 1 4404 AISI 316L nickel alloy C4 2 4610 or nickel a...

Page 37: ...ter consider the following points Observe the information concerning maximum ambient temperature and IP rating on the name plate The location must be mostly free from vibration The location must not be exposed to direct sunlight If necessary provide a sun screen on site Do not up scale the maximum signal cable length between the transmitter and the sensor 1 Drill mounting holes at mounting locatio...

Page 38: ...explosive atmospheres before opening the transmitter housing or the terminal box note the following points A valid fire permit must be present Make sure that no flammable or hazardous atmospheres are present WARNING Risk of injury due to live parts When the housing is open contact protection is not provided and EMC protection is limited Before opening the housing switch off the power supply NOTICE...

Page 39: ...he housing 1 Release the cover lock by screwing in the Allen screw 2 2 Unscrew cover 1 Close the housing 1 Screw on the cover 1 2 After closing the housing lock the cover by unscrewing the Allen screw 2 Single compartment housing 1 Cover screws 2 Transmitter housing cover 3 Gasket Figure 23 Open close single compartment housing Open the transmitter housing Perform steps A and B Close the transmitt...

Page 40: ... are loosened the explosion protection is suspended Tighten all screws prior to commissioning Never disconnect the transmitter housing from the sensor Only loosen the screws shown when rotating the transmitter housing Rotate transmitter housing Perform steps A to C Figure 24 Rotate transmitter housing Rotate LCD indicator dual compartment housing The LCD indicator can be rotated in three increment...

Page 41: ... indicator single compartment housing The LCD indicator can be rotated in three increments of 90 each To open and close the housing refer to Opening and closing the housing on page 38 Turn the LCD indicator Perform steps A to F Figure 26 Rotating the LCD indicator Change from two to one column ...

Page 42: ...rds can be inserted to extend inputs and outputs The slots are located on the transmitter motherboard and can be accessed after removing the front housing cover Plug in card Description Quantity Current output 4 to 20 mA passive red Order no 3KQZ400029U0100 Maximum of two plug in cards Passive digital output green Order no 3KQZ400030U0100 Maximum of one plug in card Passive digital input yellow Or...

Page 43: ... DSA Loop power supply 24 V DC blue Current output 4 to 20 mA passive red G0 DRN Passive digital input yellow G0 DRN DSG Passive digital input yellow Passive digital output green G0 DRN DSA Passive digital input yellow Current output 4 to 20 mA passive red G0 DRG DSN Passive digital output green Passive digital input yellow G0 DRG DSA Passive digital output green Current output 4 to 20 mA passive ...

Page 44: ...OI FCB400 FCH400 EN REV E 6 Installation Installing the plug in cards 1 Cover 2 LCD indicator 3 Frontend board FEB with integral mount design only 4 Slot OC2 5 Slot OC1 6 Plug in cards Figure 27 Installation of plug in cards example dual compartment housing ...

Page 45: ...ure that the static electricity in your body is discharged before touching electronic components 1 Switch off the power supply 2 Unscrew remove the cover 3 Remove the LCD indicator Ensure that the cable harness is not damaged Insert the LCD indicator into the bracket only for single compartment housings 4 Remove frontend board only in integral mount design and dual compartment housing Ensure that ...

Page 46: ...here to the limit values of the power supply in accordance with the information on the name plate Observe the voltage drop for large cable lengths and small conductor cross sections The voltage at the terminals of the device may not down scale the minimum value required in accordance with the information on the name plate The power supply is connected to terminal L phase N zero or 1 2 and PE A cir...

Page 47: ...aid with approximately 85 coverage Temperature range Application dependent for use in potentially explosive atmospheres observe the information in Temperature resistance for the connecting cable on page 12 Maximum signal cable length 0 25 mm2 AWG 24 50 m 164 ft 0 34 mm2 AWG 22 100 m 328 ft 0 5 mm2 AWG 20 150 m 492 ft 0 75 mm2 AWG 19 200 m 656 ft Recommended cables It is recommended to use an ABB s...

Page 48: ...Potential equalization Connections for inputs and outputs Terminal Function comments Uco 32 31 32 Current output 4 to 20 mA HART output active or Current output 4 to 20 mA HART output passive 41 42 Passive digital output DO1 51 52 Passive digital output DO2 V1 V2 V3 V4 Plug in card slot OC1 Plug in card slot OC2 For details see Optional plug in cards on page 42 Connecting the signal cable Only for...

Page 49: ...tware G11596 02 A B I E 32 Uco 32 I E 31 RB RB Uq 31 Uco A Current output 31 Uco active B Current output 31 32 passive Figure 31 I internal E external RB load G10323 02 0 0 100 200 300 400 500 600 5 10 15 20 25 30 35 RB Ω Uq V Permissible source voltage Uq for passive outputs in relation to load resistance RB where Imax 22 mA Permissible range Figure 32 Source voltage for passive outputs Current o...

Page 50: ...the Power Mode operating mode through the software The current output 31 32 Uco is set permanently to 22 6 mA and no longer follows the selected process variable HART communication is deactivated As a result the passive digital outputs 41 42 or 51 52 can also be operated as active digital outputs The load resistance RB needs to be integrated by the customer outside of the transmitter housing Loop ...

Page 51: ...e not electrically isolated from each other An electrically isolated digital output can be made using a plug in module If using a mechanical counter it is advisable to set a pulse width of 30 ms and a maximum frequency of fmax 3 kHz Current output V1 V2 V3 V4 plug in module Up to two additional plug in modules can be implemented via the Passive current output red option module Can be configured fo...

Page 52: ...V1 V2 V3 V4 Output closed 0 V UCEL 3 V 2 mA ICEL 30 mA Output open 16 V UCEH 30 V DC 0 mA ICEH 0 2 mA Switching function Can be configured using software See Menu Input Output on page 107 Digital output V1 V2 V3 V4 plug in module A digital input can be implemented via the Passive digital input yellow plug in module Can be configured as an input for external counter reset external output deactivati...

Page 53: ...E external The corresponding plug in card can only be used in slot OC1 For information on communication through the Modbus or PROFIBUS DP protocols refer to chapters Modbus communication on page 61 and PROFIBUS DP communication on page 62 Connection examples Input and output functions are configured via the device software in accordance with the desired application Parameter descriptions on page 9...

Page 54: ...voltage level of 24 V DC The input on the distributed control system is reduced from 24 V DC to 0 V DC falling edge with 1 at the digital output Active current output V3 V4 When the loop power supply 24 V DC blue plug in card is used the current output on the plug in card can also be wired as the active current output G11742 01 A V2 V1 I E 24 V max 25 mA DC 0V 4 20 mA V3 V4 B OC1 OC2 R B A Loop po...

Page 55: ...ts also depends on the wiring G12392 A 41 51 I E 42 52 RB UB RB 012345 1 012345 2 B 41 51 I E 42 52 RB UB RB 012345 2 RB 012345 1 C 41 51 I E 42 52 UB 012345 RB D 41 51 I E 42 52 UB 012345 Figure 47 Connection versions digital output 41 42 and 51 52 DO 41 42 and 51 52 can be used parallel DO 41 42 and 51 52 electrically isolated A Yes No B Yes Yes C No only DO 41 42 can be used No D No only DO 51 ...

Page 56: ...t design Dual compartment housing Single compartment housing 1 Terminals for power supply 2 Cover for power supply terminals 3 Terminals for inputs and outputs 4 Terminal for potential equalization 5 LCD indicator 6 Bracket for LCD indicator park position Figure 48 Connection to device example PA potential equalization Change from one to two columns ...

Page 57: ...lectrical supply Lead the power supply cable into the housing through the top cable entry Lead the cables for signal inputs and signal outputs into the housing through the middle and where necessary bottom cable entries Connect the cables in accordance with the electrical connection If present connect the cable shielding to the earthing clamp provided Use wire end ferrules when connecting After co...

Page 58: ...r Dual compartment housing A Upper terminal box back side B Lower terminal box C Signal cable to sensor 1 Terminals for power supply 2 Cover for power supply terminals 3 Terminals for signal cable 4 Terminals for inputs and outputs 5 Terminal for potential equalization Figure 49 Electrical connection to transmitter in remote mount design example dimensions in mm in ...

Page 59: ... class Follow the instructions in Opening and closing the housing on page 38 to open and close the housing safely Terminal ABB signal cable 3KQZ407123U0100 HELKAMA signal cable 20522 GND Blue Blue 4 UFE White white 3 A Yellow Blue 2 B Orange white 1 Observe the following points when connecting to an electrical supply Lead the cable for the power supply and the signal inputs and outputs into the ho...

Page 60: ...uctions in Opening and closing the housing on page 38 to open and close the housing safely Terminal ABB signal cable 3KQZ407123U0100 HELKAMA signal cable 20522 GND Blue Blue 4 UFE White white 3 A Yellow Blue 2 B Orange white 1 Observe the following points when connecting to an electrical supply Lead the signal cable into the housing as shown Connect the cables in accordance with the electrical con...

Page 61: ...lue QV Tm Measuring medium temperature The process values of the HART variables can be set in the device menu Modbus communication Note The Modbus protocol is an unsecured protocol as such the intended application should be assessed to ensure that these protocols are suitable before implementation Modbus is an open standard owned and administrated by an independent group of device manufacturers st...

Page 62: ...85 up to a maximum length of 600 m 1968 ft For the symmetrical pairs in RS485 systems a surge impedance of more than 100 Ω is preferred especially at a baud rate of 19200 and above PROFIBUS DP communication Note The PROFIBUS DP protocol is an unsecured protocol as such the intended application should be assessed to ensure that these protocols are suitable before implementation PROFIBUS DP interfac...

Page 63: ...transfer rate of the DP line Number of PROFIBUS DP and PA nodes 126 addresses 0 to 125 Per PROFIBUS DP segment Number of DP nodes 32 Node Devices with without PROFIBUS address Bus termination required at the beginning and end of each DP segment Trunk cable length LT see diagram length dependent on transfer rate Cable length of at least 1 m between two DP nodes at 1500 kBit s Spur cable length LS a...

Page 64: ...ion of the DIP switches DIP switches are located behind the front housing cover The DIP switches are used to configure specific hardware functions The power supply to the transmitter must be briefly interrupted in order for the modified setting to take effect Write protect switch When write protection is activated device parameterization cannot be changed via the LCD indicator Activating and seali...

Page 65: ...ated device parameterization cannot be changed via the LCD indicator Activating and sealing the write protection switch protects the device against tampering Number Function On Write protection active Off Write protection deactivated Configuration of digital outputs V1 V2 or V3 V4 1 NAMUR rotary switch Figure 56 Position of rotary switch on the plug in card The configuration NAMUR optoelectronic c...

Page 66: ...he integrated LCD indicator see chapter Menu Easy Set up on page 70 Alternatively the CoriolisMaster FCB400 FCH400 can also be commissioned and operated via standard HART tools These include ABB HART handheld terminal DHH805 FCB4xx EDD ABB Asset Vision Basic FCB4xx DTM ABB 800xA control system FCB4xx DTM Other tools supporting standard HART EDDs or DTMs FDT1 2 Note Not all tools and frame applicat...

Page 67: ... 5 Connect the flowmeter with the PC laptop see chapter Parameterization via the infrared service port adapter on page 69 or Parameterization via HART on page 69 6 Power up the power supply for the flowmeter and start AssetVision Basic on the PC laptop Select HART and HART Communication Version 1 0 52 Select Extended HART modem Select the corresponding COM port Activate the Multimaster and Burst m...

Page 68: ...arameterization via the infrared service port adapter on page 69 or Parameterization via HART on page 69 4 Power up the power supply for the flowmeter and start the ABB Field Information Manager FIM 5 Drag and drop the ABB FCXxxx 01 00 00 HART fdix file to the ABB Field Information Manager FIM No special view is needed for this 6 Right click 1 as shown in Figure 57 Figure 57 Select FIM Device Sett...

Page 69: ... Insert USB interface cable into a free USB female connector on the PC notebook 3 Switch on the device power supply 4 Start ABB AssetVision and perform the parameterization of the equipment Detailed information on operating the software is available in the relevant operating instructions and the DTM online help Parameterization via HART Configuration via the HART interface of the device requires a...

Page 70: ...ue Density Selection of the unit for the density e g for the associated parameters and the corresponding process values See Table 3 Density units on page 78 Density Max Sets the maximum minimum density to be measured This value is used to calculate the percentage density value These parameters are only available if the density output Density unit was selected when configuring the power and digital...

Page 71: ...tput for example as an alarm output Dig Out 41 42 Freq Selection of process value issued via the frequency or pulse output Only if digital output 41 42 has been configured as a frequency or pulse output Available process variables on page 80 Dig Out 41 42 Pulse Dig Out 41 42 Logic Selection of the output function for the relevant binary output F R Signal The binary output signals the flow directio...

Page 72: ...dicator has capacitive operating buttons These enable you to control the device through the closed housing cover Note The transmitter automatically calibrates the capacitive buttons on a regular basis If the cover is opened during operation the sensitivity of the buttons is firstly increased to enable operating errors to occur The button sensitivity will return to normal during the next automatic ...

Page 73: ... From the level of the process display you can branch out into two menu levels information level configuration level Information level Operator Menu The information level contains the parameters and information that are relevant for the operator The device configuration cannot be changed on this level Configuration level Configuration The configuration level contains all the parameters required fo...

Page 74: ...ed the icon appears here and the operator pages are automatically displayed one after the other Call up configuration level The device is protected against changes in the parametrization Switching to the information level On the information level the operator menu can be used to display diagnostic information and choose which operator pages to display Process display 1 Open the using Operator Menu...

Page 75: ...due to device configuration Note For a detailed description of errors and troubleshooting instructions please see Diagnosis error messages on page 131 Switching to the information level The device parameters can be displayed and changed on the configuration level Process display 1 Switch to the configuration level with Access Level Read Only Standard Service Back Select 2 Select the desired level ...

Page 76: ...ing the customer password If the set password has been forgotten the password can be reset and reassigned A one time password is needed for this purpose and can be generated by ABB Service upon request To reset the password the password has to be entered incorrectly once for the Standard user level When the configuration level is called up again a new entry Reset password then appears in the list ...

Page 77: ... set additional decimal places in accordance with steps 3 to 4 7 Use to confirm your setting This concludes the procedure for changing a parameter value Alphanumeric entry When an alphanumeric entry is made a value is set by entering the individual decimal positions Menu name Parameter name Currently set value Next Edit 1 Select the parameters you want to set in the menu 2 Use to call up the param...

Page 78: ... gallons per hour Igal d 94 Imperial gallons per day bbl s 112 Oil barrels per second bbl min 113 Oil barrels per minute bbl h 114 Oil barrels per hour bbl d 115 Oil barrels per day bls s 130 Brew barrels per second bls min 131 Brew barrels per minute bls h 132 Brew barrels per hour bls d 133 Brew barrels per day xx yy 254 Customer unit user defined Table 2 Units for mass flow Selection Code Descr...

Page 79: ...election Code Description kg 2 Kilograms g 3 Grams t 5 Tons metric Pounds 8 Pounds advp xx yy 254 Customer unit user defined Table 7 Units for the volume totalizer Selection Code Description m3 4 Cubic meters ft3 7 Cubic feet ml 11 Milliliters l 13 Liters hl 14 Hectoliters ugal 20 US gallons igal 21 Imperial gallons bbl 22 Barrels petroleum USA bls 31 Barrels beer USA xx yy 254 Customer unit user ...

Page 80: ... unit X Temperature Tm Temperature in percent X X X Density unit p Density in the selected density unit X Density p Density in percent X X X Net Mass Flow unit nQm Net mass flow in the selected volume unit X X Net Mass Flow nQm Net mass flow in percent X X X Net Vol Flow unit nQv Net volume flow in the selected volume unit X X Net Volume Flow nQv Net volume flow in percent X X X Vol Flow Tref unit...

Page 81: ...tal Net Qv Rev V Net volume flow counter reading in reverse flow direction X Total Net Qv Diff M Net volume flow counter reading for forward flow reverse flow difference X Total Qv Tref Fwd T Volume flow counter reading in forward flow direction at a reference temperature X Total Qv Tref Rev T Volume flow counter reading in reverse flow direction at a reference temperature X Total Qv Tref Diff T V...

Page 82: ...tity X Current Batch Counts CBC Number of fill operations X Tube Frequency PF Meter tube frequency in Hz X Driver Output DOC Driver current in mA X Sensor Singal A SSA Sensor amplitude of sensor A in mV X Sensor Singal B SSB Sensor amplitude of sensor B in mV X Specific Gravity SG Specific weight for liquids X API Gravity API Crude oil density in API degrees X Variable 1 Va1 External fieldbus vari...

Page 83: ... be visible in it Easy Set up Language Unit Massflow Qm Qm Max Unit Volumeflow Qv Qv Max Density Density Max Density Min Unit Temperature Unit Mass Totalizer Unit Vol Totalizer Curr Out 31 32 Uco Curr Out V1 V2 Curr Out V3 V4 Dig Out 41 42 Mode Dig Out 51 52 Mode Dig Out V1 V2 Mode Dig Out V3 V4 Mode Dig Out 41 42 Freq Dig Out 41 42 Pulse Dig Out 41 42 Logic Dig Out 51 52 Logic Dig Out V1 V2 Logic...

Page 84: ...nsmitter Type Transmitter ID Transm Serial No Transmitter Version FW Device Ver FW Device Part Nr FW Motherboard Ver FW Motherboard CRC FW Frontend Ver FW Frontend CRC HW Motherboard Ver HW Frontend Ver Bootloader MB Ver Bootloader FEB Ver Curr Out FW Ver Curr Out FW CRC Option Card 1 FW Ver Option Card 1 FW CRC BootloaderOC1 Ver Option Card 2 FW Ver Option Card 2 FW CRC Transm Run Hours Tx Restar...

Page 85: ...nsor Range Mode Config Qm Max DN Qm Max Qm Max 2 Qm Range Mode Qv Max DN Qv Max Qv Max 2 Qv Range Mode Density Max Density Min Temperature Max Temperature Min Net Qm Max Net Qv Max Concentration Max Concentration Min Density at Tref Max Density at Tref Min Qv at Tref Max Sensor Location Tag Sensor Tag Operating Mode Flow Direction Flow Indication ...

Page 86: ...Value Mass flow Qm Name Mass flow Qm Factor Mass Tot Name Mass Tot Factor Volumeflow Qv Name Volumeflow Qv Factor Volume Tot Name Volume Tot Factor Density Name Density Factor Temperature Name Temperature Factor Cut Off Low Flow Cut Off Low Flow Hysteresis Density Cut Off TX Location TAG TX TAG Plant Data Sync Device Reset Restore Settings Feature Settings DensiMass On Off DensiMass Code FillMass ...

Page 87: ...ix 2 Percent Matrix 2 Calculation Enter Matrix Finish Field Optimization Density Correction Qm Correction Hold Last Good Val Hold Time Threshold Release Pressure Correction Threshold Hold Measuring Mode Conc Zero Matrix 1 Pressure Unit Conc Zero Matrix 2 Pressure Level Display Language Contrast Operator Pages Operator Page 1 Display Mode 1st Line 2nd Line 3rd Line 4th Line Bargraph Autoscroll Mass...

Page 88: ... Alarm Low Alarm High Alarm Iout 20 5mA Iout 3 8mA Curr Out V1 V2 Curr Out V3 V4 Dig Out 41 42 Mode Outp Flow Direction Setup Pulse Output Output Value Pulse Pulses per Unit Pulse Width Setup Freq Output Output Value Freq Upper Frequency Setup Logic Output Logic Output Action Alarm Config Active Mode General Alarm Qm Massflow Max Qm Massflow Min Density Min Sensor Signal Min Driver Output Max ...

Page 89: ...eral Alarm Qm Massflow Max Qm Massflow Min Density Min Sensor Signal Min Driver Output Max Dig Out V1 V2 Mode Dig Out V3 V4 Setup Logic Output Logic Output Action Active Mode Alarm Config General Alarm Qm Massflow Max Qm Massflow Min Density Max Density Min Density Low Check Sensor Signal Min Dig In V1 V2 Function Driver Output Max Active Mode Dig In V3 V4 Delay Time ...

Page 90: ...asking Maintenance Required Function Check Out Of Specification Alarm Limits Qm Massflow Min Qm Massflow Max Qv Volumeflow Min Qv Volumeflow Max Density Min Density Max Temperature Min Temperature Max Concentrat Min Concentrat Max Concentrat u Min Concentrat u Max Driver Output Max Driver Output Time Sensor Signal Min Sensor Signal Time Density Low Check ...

Page 91: ...ode HART Tag HART Long Tag HART Descriptor HART Message HART Manuf ID HART Device ID HART Find Last HART Command PV Primary Variable SV Secondary Var TV Tertiary Variable QV Quaternary Var Modbus Profibus Address IEEE Format Baud Rate Parity Stop Bits Response Delay Address Ident Nr Selector Comm State Baud Rate PB Manufacturer ID ...

Page 92: ...ack curr 31 32 Drag Indicators Process Indicators Mass Flow Min Mass Flow Max Simulation Mode Sensor Indicators Density Min Density Max Output Readings Temperature Indic Driver Output Max Reset Indicators Sensor Amp Sa Min Sensor Amp Sb Min Simulation Switch Medium Min Curr Out 31 32 Uco Medium Max Curr Out V1 V2 Sensor Housing Min Curr Out V3 V4 Sensor Housing Max Dig Out 41 42 Freq Electr FEB Mi...

Page 93: ...ver Output Max Driver Output Time Status Adjust Self Adjust Time Start Adjust New Value left Time Meter Erosion Level Adjusted Limit Actual Value Diag CurrOut 31 32 Readback curr 31 32 Alarm Reset Option Auto Reset 10 min Alarm Simulation Auto Reset open Loop Reset Alarm Alarm Simulation Selection of simulated alarm ...

Page 94: ...ev Net Mass Forward Net Massflow Rev Net Volume Forward Net Volumeflow Rev Volumeflow Fwd Tref Volumeflow Rev Tref Preset Totalizer FillMass Massflow Fwd Massflow Rev Volumeflow Fwd Volumeflow Rev Net Mass Forward Net Massflow Rev Net Volume Forward Net Volumeflow Rev Volumeflow Fwd Tref Volumeflow Rev Tref Batch Process Value Preset Batch Total Reset Cur Batch Tot Start Batching Current Batch Tot...

Page 95: ...ge density value These parameters are only available if the density output Density unit was selected when configuring the power and digital outputs Density Min Unit Temperature Selection of unit for temperature e g for the associated parameters and the corresponding process values See Table Table 4 Temperature units on page 78 Unit Mass Totalizer Selection of the unit for the mass counters and the...

Page 96: ...gital output V3 V4 as a binary output for example as an alarm output Dig Out 41 42 Freq Selection of process value issued via the frequency or pulse output Only if digital output 41 42 has been configured as a frequency or pulse output Available process variables on page 80 Dig Out 41 42 Pulse Dig Out 41 42 Logic Selection of the output function for the relevant binary output F R Signal The binary...

Page 97: ...libration with a full meter tube is performed using water Density Empty Pipe Freq Full Pipe Density Full Pipe Sensor ID ID number of the sensor Sensor Serial No Serial number of the sensor Sensor Run Hours Operating hours of the sensor Calibration Selection of submenu Calibration using Device Info Sensor Calibration First Cal Date Date of first calibration of sensor calibration of new device Last ...

Page 98: ...C of motherboard MB software in transmitter FW Motherboard CRC FW Frontend Ver Version and checksum CRC of frontend board FEB software in sensor FW Frontend CRC HW Motherboard Ver Hardware version of motherboard MB in transmitter HW Frontend Ver Hardware version of frontend board FEB in sensor Bootloader MB Ver Version of motherboard MB bootloader in transmitter Bootloader FEB Ver Version of front...

Page 99: ...only Second measuring range for volume flow activated Qm Max DN Maximum mass flow for the selected nominal diameter The value is set automatically via the selected nominal diameter Qm Max Setting of the upper measuring range value 1 for the mass flow for forward flow and reverse flow The value is also used to calculate the corresponding percentage value This parameter is only available if the mass...

Page 100: ...ity Max at Tref Sets the minimum and maximum density of the measuring medium at the reference temperature Tref The values are also used to calculate the corresponding percentage value The parameters are only available when the DensiMass function is activated Density Min at Tref Qv Max at Tref Sets the maximum volume flow of the measuring medium at the reference temperature Tref The value is also u...

Page 101: ...chapter Measurement of standard volumes on page 122 Density Fixed Value Sets the density of the measuring medium for example when measuring the standard volume of gases Cut Off Selection of submenu Cut Off using TX Location TAG Entry of the measuring point tag for the transmitter Alphanumeric max 20 characters TX TAG Entry of the TAG number for the transmitter Alphanumeric max 20 characters Plant ...

Page 102: ...ion of the unit for external process variables The transmitter can show two external process variables in the display The process variables can be transferred from the fieldbus master to the transmitter via the HART Modbus or PROFIBUS DP protocol You can configure the indicator through the Display menu Variable 2 Name Device Setup Transmitter Custom Units Mass flow Qm Name Sets the name or abbrevi...

Page 103: ...ring the code restart the device e g using the parameter Device Reset or by briefly switching off the power supply Batchflow On Off Indicates whether the FillMass function is active Batchflow Code Sets the device specific code for activating the FillMass function To use this function subsequently contact the ABB service team or sales organization After entering the code restart the device e g usin...

Page 104: ...t Selection of submenu Matrix 1 Unit to enter Matrix 1 using See chapter Concentration measurement DensiMass on page 125 for further information Matrix 1 Percent Matrix 1 Calculation Matrix 2 Unit Selection of submenu Matrix 2 Unit to enter Matrix 2 using See chapter Concentration measurement DensiMass on page 125 for further information Matrix 2 Percent Matrix 2 Calculation Enter Matrix Finish De...

Page 105: ...mes In such cases the dynamics are considerably increased if the measurement mode is set to Gas In all other cases the measurement mode can remain in the default setting of Automatic Conc Zero Matrix 1 Setting indicating the correction factor for concentration measurement This factor can be used to perform optimization in the field in order to achieve a degree of accuracy in the concentration meas...

Page 106: ...eft hand corner of the display Default setting Disabled Mass Flow Format Selection of number of decimal places maximum 12 used to display the corresponding process variables Mass Format Volume Flow Format Volume Format Temperature Format Density Format Concentration Format Date Time Format Set the display format for the date and time Display Test Start the test of the LCD display with The display ...

Page 107: ... current output 31 32 Uco transfers the selected process variables In addition the process variables can be transferred via the HART protocol Power Mode The current output 31 32 Uco is set permanently to 22 6 mA and no longer follows the selected process variable HART communication is deactivated The current output 31 32 Uco works as a power supply unit for the operation of the digital output 41 4...

Page 108: ...lse Digital output 41 42 as a pulse output In pulse mode pulses are output per unit e g 1 pulse per m3 Frequency Digital output 41 42 as a frequency output In frequency mode a frequency is issued that is proportional to the flow rate The maximum frequency can be configured in accordance with the upper range value Outp Flow Direction Selection of flow direction in which the pulse frequency output i...

Page 109: ...ogic Output Logic Output Action Selection of binary output function F R Signal The binary output signals the flow direction Alarm Signal The binary output indicates an active alarm The alarm is selected in the Alarm Config menu Dual Range The binary output is activated when measuring range 2 Qm Max 2 Qv Max 2 is selected This selection is only available if the parameter Dual Range has been configu...

Page 110: ... Config Selection of submenu Alarm Config using Only available if Mode Logic has been selected Input Output Dig Out 51 52 Setup Logic Output Logic Output Action Selection of binary output function Refer to the description Input Output Dig Out 41 42 Setup Logic Output Active Mode Select switching properties for the binary output Input Output Dig Out 51 52 Alarm Config General Alarm Selection of err...

Page 111: ...V4 Function Select a function for the digital input Off No function Reset all Totalizer Counter reset for all counters forward flow reverse flow and difference totalizer Stop all Totalizer External counter stop for all counters forward flow reverse flow and difference totalizer Auto Zero Adjust Start external zero point balancing Set Flowrate to zero Sets flow measurement to 0 Batchflow On Off Sta...

Page 112: ...n alarm is triggered Density Max Temperature Min Sets the minimum maximum limit value for sensor temperature If the process value Temperature unit exceeds or falls below the limit value an alarm is triggered Temperature Max Concentrat Min Sets the minimum maximum limit value for concentration measurement If the process value Concentr unit exceeds or falls below the limit value an alarm is triggere...

Page 113: ...et permanently to 22 6 mA and no longer follows the selected process variable HART communication is deactivated The current output 31 32 Uco works as a power supply unit for the operation of the digital output 41 42 as an active output HART Tag Entry of a HART TAG number as unique identifier for the device Alphanumeric a maximum of 8 characters upper case only no special characters HART Long Tag E...

Page 114: ...ory setting Odd Stop Bits Selection of the stop bits for the Modbus communication Factory setting One stop bit Response Delay Setting of the pause time in milliseconds after receiving a Modbus command The device sends a response no earlier than expiration of the set pause time Factory setting 10 ms Communication Profibus Address Set the PROFIBUS DP device address 1 to 126 Ident Nr Selector Display...

Page 115: ...interval is reached is set Start New Cycle Resetting of the maintenance interval The service interval is reset to the value set in Preset Maint cycle Diagnostics Diagnosis Values Driver Output Display of the current driver current in mA Sensor Singal A Display of the current amplitude sensor voltage for sensor A in mV Sensor Singal B Display of the current amplitude sensor voltage for sensor B in ...

Page 116: ...m maximum frontend board temperature since the last reset of the drag indicators Electr FEB Max Diagnostics Simulation Mode Simulation Switch Manual simulation of measured values After selecting the value to be simulated a corresponding parameter is displayed in the menu Diagnostics Simulation Mode The simulation value can be set here The output values correspond to the simulated flowrate entered ...

Page 117: ...vailable if the value Control Type has been selected for the parameter Manual Status Adjust Indicates the status for automatic balancing of the erosion monitor Outstanding The limit value is not set erosion monitoring is not active Requested Automatic adjustment of the erosion monitor is activated but has not yet been performed Processing Automatic adjustment of the erosion monitor is active Done ...

Page 118: ...f the current loop is closed again the error will be automatically reset Factory setting On Diagnostics Alarm Simulation Manual simulation of alarms error messages The simulated alarm is selected by setting the parameter to the corresponding error See also chapter Diagnosis error messages on page 131 The following error messages can be simulated Off Mass flowrate exceeds limits Volume flowrate exc...

Page 119: ...ounters Totalizer Reset Totalizer All Totalizer Resets all totalizers to zero All Mass Totalizer Reset all mass totalizers to zero All Volume Totalizer Resets all volume totalizers to zero Massflow Fwd Resets individual counters Massflow Rev Volumeflow Fwd Volumeflow Rev Net Mass Forward Net Massflow Rev Net Volume Forward Net Volumeflow Rev Volumeflow Fwd Tref Volumeflow Rev Tref Totalizer Preset...

Page 120: ...shown here The counter restarts at zero for each fill operation initiated and then counts up to the set fill quantity Stop Batching Manual stop of the filling function Alternatively the digital input can be configured for starting stopping the fill operation Current Batch Counts Display of the number of fill operations since the last reset Reset Batch Counts Sets the parameter Batch Counts to zero...

Page 121: ...er flow range below 10 of QmaxDN If particularly high accuracies are required 0 1 or better If the operating conditions pressure and temperature deviate greatly from the reference conditions see data sheet For zero point adjustment under operating conditions make sure the following conditions are present The meter tube is completely filled with the measuring medium For liquid measuring media no ga...

Page 122: ...it Note To differentiate between the Fixed density and Standard volume calculation operating modes we recommend using a customer unit for the volume flow and volume totalizer units 4 Device Setup Transmitter Custom Units Volumeflow Qv Name e g m3 h qn Set the parameter Volumeflow Qv Name to the desired names for the standard volume flow Maximum 8 characters Device Setup Transmitter Custom Units Vo...

Page 123: ...nit sm3 d in the example 86 4 l s D Set the parameter Unit Density to the desired density unit in the example kg m3 E Set the parameter Unit Density to the desired unit for the volume totalizer in the example m3 F Set the parameter Unit Density to the desired density mode in the example Density fixed value G In parameter Density fixed value enter the standard density of the measuring medium in the...

Page 124: ...anization Setup The following process conditions must be observed to ensure that the transmitter can perform the adjustment process successfully The measuring medium has a viscosity similar to that of water and below 10 cP For liquid measuring media no gas bubbles or air pockets may be present in the meter tube The pressure and temperature in the meter tube correspond to standard operating conditi...

Page 125: ...ools ABB provides frame applications supporting the full range of functions and performance For further information please consult the Device Type Manager documentation Concentration measurement DensiMass The transmitter can calculate the current concentration from the measured density and temperature using concentration matrices The following concentration matrices are preconfigured in the transm...

Page 126: ...on matrix The concentration matrix for the DensiMass function can be created in three ways 1 The desired ABB matrix is indicated when ordering the device The device is then delivered with the corresponding preconfiguration 2 The matrix is created using a special software and transferred to the device via the infrared service port adapter 3 The matrix is entered into the device manually as describe...

Page 127: ...t Qm Qv Conc Switch Selection of whether the volume concentration or mass concentration is calculated Step 3 Entry of the matrices data in the menu Variable Matrix Parameter Description Matrix 1 Unit Matrix 2 Unit Entry of the temperature concentration and density values to calculate the concentration in the selected unit Matrix 1 Percent Matrix 2 Percent Entry of the temperature concentration and...

Page 128: ... Value m concentration in Value m concentration in unit e g or Bé Value 1 m density Value n m density The following rules apply when entering values in the matrix With one matrix 2 N 20 2 M 20 N M 100 With two matrices 2 N 20 2 M 20 N M 50 The density values in a column must be in ascending order due to the algorithm used in the transmitter software Density x 1 Density x 2 Density x M for 1 x M Th...

Page 129: ...ill quantity reached t1 Valve closing time t2 Overrun time Figure 65 FillMass fill function The integrated FillMass fill function allows filling processes with filling times of 3 seconds For this purpose the filling quantity is given via an adjustable totalizer The fill function is controlled via the HART interface or via the digital input The valve is triggered via one of the digital outputs and ...

Page 130: ... with the function Batchflow On Off at the start of the filling process 3 The parameters for the fill mass function must be configured See also the Totalizer FillMass menu Notices on configuration Damping During fast filling processes the damping should be set to the minimum value to ensure the greatest possible accuracy of the fill quantity See also the Device Setup Transmitter menu Delay until t...

Page 131: ...For a detailed description of the error messages and information on troubleshooting see the following pages General Errors encountered are itemized in tabular form on the following pages The response of the transmitter on error detection is described therein The table lists all possible errors together with a description of their impact on the value of measurement variables the properties of curre...

Page 132: ...on Net mass flow Standard density g cm 3 Standard volume 20 C All counters 98 No Frontend Board detected 0 0 1 20 0 0 1 0 96 DSP Failure on Frontend Board 0 0 1 0 0 1 0 94 Safety Alarm Curr Out 31 32 93 Sensor amplitudeout of range 0 0 1 0 0 1 0 92 FEB voltages outside range 0 0 0 0 0 0 0 0 0 91 MB voltages outside range 90 Sensor temperature measure error 1 1 1 20 1 1 1 1 88 FEB communication err...

Page 133: ...nly HOLD configurable 51 Curr Out V1 V2 V3 V4 saturated CO V1 V2 CO V2 V3 HOLD configurable 49 Option Card 1 com error CO V1 V2 48 Option Card 2 com error CO V2 V3 47 Pulse output is cut off 46 Mass flowrate exceeds limits 44 Volume flowrate exceeds limits 43 Density exceeds min max limits 42 Medium temperat exceeds limits 41 Concentration inunit exceeds 40 Concentration in percent exceeds 38 Sens...

Page 134: ...supply defective Faulty motherboard Contact ABB Service Out of specification F090 032 Sensor temperature measure error Internal temperature sensor measuring error defective Contact ABB Service Failure F088 012 FEB communication error EMC disturbance Communication error to frontend board FEB of the sensor Electro magnetic interference For remote mount design check signal cable connection between se...

Page 135: ...cess Alarm Alarm Limits menu to 0 Out of specification S059 035 Density too low Empty pipe gas Empty measuring tube Gas bubbles in the measuring tube Reduce gas content in the measuring medium Make sure that the meter tube is always completely full Deactivate error message by setting the parameter Density Low Check in the Process Alarm Alarm Limits menu to 0 Out of specification S058 038 Density t...

Page 136: ...ers in the Process Alarm Alarm Limits menu and adjust if necessary Check volume flow rate Out of specification S043 036 Density exceeds min max limits The density is below or above the configured limit values Density Min and Density Max Check the settings of the parameters in the Process Alarm Alarm Limits menu and adjust if necessary Check density Out of specification S042 037 Medium temperat exc...

Page 137: ...in card V1 V2 or V3 V4 not calibrated Check plug in card and replace if necessary Contact ABB Service Maintenance required M030 024 Curr Out V3 V4 not calibrated Maintenance required M028 007 Display value is 1600h at Qmax The current counter reading has exceeded the display resolution Check the unit setting for the mass counters volume totalizers and adjust if necessary Maintenance required M026 ...

Page 138: ...tic charge a damp cloth must be used for cleaning 12 Repair Safety instructions DANGER Danger of explosion if the device is operated with the transmitter housing or terminal box open While using the device in potentially explosive atmospheres before opening the transmitter housing or the terminal box note the following points A valid fire permit must be present Make sure that no flammable or hazar...

Page 139: ...to open and close the housing safely 1 Fuse holder Figure 66 Fuse holder position There is a fuse in the transmitter housing Power supply transmitter 11 to 30 V DC 100 to 240 V AC Rated current of fuse 1 25 A 0 8 A Nominal voltage of fuse 250 V AC 250 V AC Design Device fuse 5 x 20 mm Breaking capacity 1500 A at 250 V AC Ordering number 3KQR000757U0100 3KQR000757U0200 Perform the following steps t...

Page 140: ...pen and close the housing safely The LCD indicator can be replaced in the event of a malfunction Component Ordering number LCD indicator HMI For integral mount and remote mount design 3KQZ407125U0100 Replace the LCD indicator by following the steps below 1 Switch off the power supply 2 Unscrew remove the cover 3 Loosen fixing screws for LCD indicator only in integral mount design 4 Remove the LCD ...

Page 141: ...N REV E 141 Replacing the frontend board Integral mount design 1 LCD indicator cable harness 2 LCD indicator 3 Sensor cable harness 4 SensorMemory 5 Cable retainer 6 Frontend board Figure 68 Replacing LCD indicator and frontend board example Change from one to two columns ...

Page 142: ... follows 1 Switch off the power supply 2 Unscrew remove the cover 3 Remove the LCD indicator Ensure that the cable harness is not damaged 4 Pull the connector out of the sensor cable harness 5 Pull out the SensorMemory Note The SensorMemory is assigned to the sensor The SensorMemory is therefore fastened to the sensor cable harness with a cable retainer Ensure that the SensorMemory remains with th...

Page 143: ...alfunction Component Ordering number Frontend board FEB 3KXF002564U0100 Replace the frontend board as follows 1 Switch off the power supply 2 Unscrew remove the cover 3 Loosen the fixing screws 3 at the frontend board 4 Remove the faulty frontend board 5 Pull the connector out of the sensor cable harness Ensure that the cable harness is not damaged 6 Pull out the SensorMemory Note The SensorMemory...

Page 144: ... automatically replicates the system data from the SensorMemory Replace the sensor as described below 1 Switch off the power supply 2 Unscrew remove the cover 3 Disconnect the signal cable if necessary remove the potting compound 4 Install the new sensor in accordance with Installation on page 31 5 Complete the electrical connection in accordance with Electrical connections on page 46 6 Unscrew se...

Page 145: ...nto consideration If the device is to be used at another location the device should preferably be packaged in its original packing so that it cannot be damaged Observe the notices in Returning devices on page 144 Disposal Note Products that are marked with the adjacent symbol may not be disposed of as unsorted municipal waste domestic waste They should be disposed of through separate collection of...

Page 146: ...uments Note All documentation declarations of conformity and certificates are available in ABB s download area www abb com flow Trademarks HART is a registered trademark of FieldComm Group Austin Texas USA Modbus is a registered trademark of the Modbus Organization Hastelloy C 4 is a trademark of Haynes International Hastelloy C 22 is a trademark of Haynes International Change from two to one colu...

Page 147: ...er details Company Address Contact person Telephone Fax Email Device details Type Serial no Reason for the return description of the defect Was this device used in conjunction with substances which pose a threat or risk to health Yes No If yes which type of contamination please place an X next to the applicable items biological corrosive irritating combustible highly extremely combustible toxic ex...

Page 148: ... 7183 OI FCB400 FCH400 EN Rev E 01 2019 We reserve the right to make technical changes or modify the contents of this document without prior notice With regard to purchase orders the agreed particulars shall prevail ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document We reserve all rights in this document and in the subject matter...

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