08 - 11
08 - 11
b)
b) Position
Position and
and time
time of
of wire
wire breaks;
breaks;
c)
c) Rope
Rope diameter
diameter reduction
reduction during
during working;
working;
d)
d) External
External and
and internal
internal wear
wear,
, corrosion
corrosion and
and deformation;
deformation;
Crane inspections
Crane inspections
e)
e) Damage
Damage caused
caused by
by the
the effects
effects of
of heat;
heat;
f)
f)
T
Total
otal time
time for
for being
being placed.
placed.
For take-down criteria, please refer to the Chapt
For take-down criteria, please refer to the Chapter 7 “Maintenance and service”.
er 7 “Maintenance and service”.
Furthermore, the rope end connections must be checked regularly for reliability. Visible
Furthermore, the rope end connections must be checked regularly for reliability. Visible
impression shall not be appeared at the contacting position between wire rope and
impression shall not be appeared at the contacting position between wire rope and
drum and between wire rope a
drum and between wire rope and pulley.
nd pulley.
Special attention must be paid after any events that may lead to changes to the rope
Special attention must be paid after any events that may lead to changes to the rope
and whenever the rope starts to be used again after being take down and then
and whenever the rope starts to be used again after being take down and then
re-installed.
re-installed.
8.4.7 Inspecting the mounting of the load bearing equipment
8.4.7 Inspecting the mounting of the load bearing equipment
Check that the mounting bolts for the slewing ring, slewing reducer and winch reducer
Check that the mounting bolts for the slewing ring, slewing reducer and winch reducer
are properly seated at least
are properly seated at least once a year.
once a year.
Slewing ring connection mounting bolts are pre-stressed at the factory, so that no
Slewing ring connection mounting bolts are pre-stressed at the factory, so that no
loosening of the bolted connections will occur during normal crane operation.
loosening of the bolted connections will occur during normal crane operation.
However, the bolted connection may become overloaded and the bolts may be
However, the bolted connection may become overloaded and the bolts may be
permanently stretched if the crane is overloaded or if a fixed load is pulled free. It is
permanently stretched if the crane is overloaded or if a fixed load is pulled free. It is
therefore important to check these bolts for proper seating during the annual crane
therefore important to check these bolts for proper seating during the annual crane
inspection or after an overload has occurred.
inspection or after an overload has occurred.
Completely remove loose bolts, plus the two adjacent ones, and immediately check for
Completely remove loose bolts, plus the two adjacent ones, and immediately check for
damage.
damage.
Inspect the bolts, particularly for cracks or permanent distortion. Replace any bolts that
Inspect the bolts, particularly for cracks or permanent distortion. Replace any bolts that
have stretched more than 2% (referred to their original length) or that have cracks or
have stretched more than 2% (referred to their original length) or that have cracks or
other damage. If any bolts have stretched or are otherwise damaged, also replace the
other damage. If any bolts have stretched or are otherwise damaged, also replace the
two adjacent bolts.
two adjacent bolts.
For tightening torque of mounting
For tightening torque of mounting bolts, please refer to Appendix 2.
bolts, please refer to Appendix 2.
8.4.8 Inspecting the oil and fuel reservoirs
8.4.8 Inspecting the oil and fuel reservoirs
Oil and fuel reservoirs shall be inspected at least once a year and checked all around
Oil and fuel reservoirs shall be inspected at least once a year and checked all around
for leakage during the p
for leakage during the periodic inspections every year.
eriodic inspections every year.
Repairs shall only be carried out by
Repairs shall only be carried out by trained and knowledgeable specialists.
trained and knowledgeable specialists.
Improper repairs; e.g., welding, hard or soft soldering is not permitted, particularly if the
Improper repairs; e.g., welding, hard or soft soldering is not permitted, particularly if the
Customer Service Department at ZOOMLION has not been consulted!
Customer Service Department at ZOOMLION has not been consulted!
8.4.9 Inspecting the hydraulic system
8.4.9 Inspecting the hydraulic system
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