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General Installation Instructions

GEN II-R

Controller

1.   Install the 

GEN II-R

controller on an interior wall where the ambient temperature is between 32°-

120°F  (0°- 48°C) non-condensing.    This  controller  is  to  be  installed  in  an  accessible  interior 

area; not in attics or above ceilings.

2.   The controller is to be powered by a 

dedicated 

24vac 40va transformer. 

VA based on damper 

The transformer secondary is wired to 

TR1 TR2

on the controller 

(B).

The secondary voltage to the controller must be 24 to 28vac.

LEGEND

A

B

TR1 & TR2 24-Volt Transformer

C

Not Used

D

Unit Terminals

E

On / Off Switch

F

Priority Jumper

(Not Used)

H/P Jumper

(Jump for Heat Pump 

Operation)

O/B Jumper

(Heat Pump Only –

Reversing Valve Operation)

EH Jumper

(Set Up Fan Operation for 

Electric Heat)

G

Digital Display (Leaving Air Temperature 

and configuration)

H

Up / Down / Set Buttons (High Limit, Low 

Limit, Set)

I

Fan Jumper

(Continuous or Auto)

Staging Strategy

(Time / Temperature or 

Time Only)

J

Not Used

K

Not Used

L

M

S S Terminals – Leaving Air Sensor (LAT) 

TERMINAL FUNCTIONS / CONNECTIONS

S S – Leaving / Supply Air Sensor Input

G     – Fan Output

W2  –

W1  –

Y2 – Stage 2 Cool Output

Y1   – Stage 1 Cool Output

R – 24vac from Unit Transformer

TC / TC – Not Used
TR1 / TR2 – 24vac Power Input / Common

A / B - Data Transmit / Receive

TR1 & TR2 Power out to Dampers R & C

(18 ga thermostat wire)

TR1 / TR2 - Damper Power Daisy Chain

Damper to Damper (18GA Thermostat wire)

GAS ELECTRIC OPERATION

GEN II-R

7 2

SET

DN

UP

S

S

GND

B

ON

AUTO

TIME/TMP

TIME

EH

O/B

HP

PRI

NIGHT

        DA

Y

UNLOCK  LOCK

OFF      ON

G

W2

W1

Y2

Y1

TC
TC

TR1

TR2

TR1

TR2

Y1

Y2

W1

W2

G

R

HP

GE

O/B

R

Y1

Y2

G
W2

A

A

B

C

D

E

F

G

H

I

J

K

L

M

OUT

IN

A / B / GND Communications Wire

Stage 1 Heat Input

Stage 2 Heat Input

3.   Install the leaving air sensor (LAT) in the supply air, ahead of the bypass take-off. Sensor wires 

are  connected  to  the 

S  S

terminals  on  the  controller 

(M).

The  LAT  sensor leads  may  be 

extended using standard 18/2 thermostat wire.

4. The  leaving  air  sensor  (LAT)  is  calibrated  to  the  controller  at  the  factory.  However,  the 

calibration  should  be  checked  as  part  of  the  system  setup  procedure.  If  adjustments  are 

required, use the Blue potentiometer labeled R44 located in the upper right hand corner of the 

GEN II-R

controller.  Screw  the  pot  clockwise  to  lower the  display  temperature  and  counter -

clockwise to raise the temperature.  

NOTE

:  The display will update every 10 seconds.

5.    Confirm you have daisy chained the 

A

 and 

communication wires and 

R

 and 

from the 

       damper control boards to the GEN II-R controller (

A & L

), 

A

=(TR1, TR2), 

L

=(A, B). (Communi-

       cation wire maximum is 4,000 ft. from the GEN II-R controller to the farthest damper).
6.     Connect the output wires from the controller to the HVAC system using standard 18 GA

        thermostat wire.

    

style and quantity. 

Содержание GEN II-R

Страница 1: ...R Installation and Applications Manual Control 2 10 Zones with 2 or 3 Wire Dampers using Standard Thermostats with only 1 Gen II R per System Residential Light Commercial Zoning utilizing 2 postion zo...

Страница 2: ...ntrol board R C Y W OB and E if using emergancy heat in Heat Pump operation 10 Address the the first damper control board jumper as 1 see pages 10 and 11 for thermostat installation and addressing Not...

Страница 3: ...the factory on one pin for normal gas heat operation where the fan is controlled by the HVAC system fan control When a fan output is required from the GEN II R controller on a call for heat place the...

Страница 4: ...g Schematic 4 DAMPER CONTROL BOARD THERMOSTAT SELECTION Round and Rectangular Damper Selection Sizing Sizing Transformer Based on Damper Count Slaving Zone Dampers 10 ZONE DAMPERS 2 OR 3 WIRE SELECTIO...

Страница 5: ...lay fully adjustable capacity control with on board limit settings and optional staging strategies The system provides the installing contractor with a simple startup diagnostic to minimize wiring err...

Страница 6: ...SFORMER 5 TONS AND UNDER OVER 5 TONS BAROMETRIC BYPASS Round 101ABBD diam Rectangular RBB W x H BYPASS DAMPER ELECTRONIC MODULATING BYPASS DAMPER Includes Integrated Static Pressure Control Round STBP...

Страница 7: ...y selected When the GEN II R controller changes modes a 5 minute purge cycle is initiated before the changeover is completed On active heat or cool calls the non calling zones will close When the last...

Страница 8: ...er out to Dampers R C 18 ga thermostat wire TR1 TR2 Damper Power Daisy Chain Damper to Damper 18GA Thermostat wire GAS ELECTRIC OPERATION GEN II R 7 2 SET DN UP S S GND B ON AUTO TIME TMP TIME EH O B...

Страница 9: ...han 40 F 4 C 3 RAISE Press the DN button after C is displayed immediately release the DN button and press the UP button Hold until the desired temperature reading is displayed and release 4 Press the...

Страница 10: ...SET and DN buttons H simultaneously When delay time appears in the display release the buttons and immediately press the DN button and hold until the desired delay time is displayed and release To ve...

Страница 11: ...alibrated to the controller at the factory However the calibration should be checked as part of the system setup procedures If adjustments are required use the Blue potentiometer labeled R44 located i...

Страница 12: ...a 5 minute purge cycle with all supply dampers closing then all dampers modulate open for ventilation GENERAL INSTALLATION INSTRUCTIONS for 5 minutes Heat Pump operation B reversing valve By placing t...

Страница 13: ...oller is configured for Heat Pump HP jumper F on both pins the Cool Heat cut out temperatures are 45 126 F 7 52 C The cut out temperatures can be changed with the following procedure Heat cut out temp...

Страница 14: ...control board must have a unique address from 1 10 To set the damper control board address there is a jumper on the board Find the first damper in the daisy chain and place the jumper on ZN1 for addr...

Страница 15: ...at Cool 7 day programable thermostat Note For heat pump operation with emergency heat install one heat pump thermostat with emergency heat operation on any zone WIRING TO A GAS ELECTRIC THERMOSTAT A A...

Страница 16: ...MPER ZONE DAMPER DM 2 A A B B RC MC RO E Y W OB C R C R ZN1 ZN2 ZN3 ZN4 ZN5 ZN6 ZN7 ZN8 ZN9 ZN10 RUN OPEN RUN CLOSED ZONE DAMPER DM 3 A A B B RC MC RO E Y W OB C R C R ZN1 ZN2 ZN3 ZN4 ZN5 ZN6 ZN7 ZN8...

Страница 17: ...W2 G R HP GE O B R Y1 Y2 G W2 A HP HP HP S S TR1 TR2 TR1 TR2 A A B B RC MC RO E Y W OB C R C R ZN1 ZN2 ZN3 ZN4 ZN5 ZN6 ZN7 ZN8 ZN9 ZN10 RUN OPEN RUN CLOSED HP 24V POWER IN 24V POWER OUT FIELD SUPPLIED...

Страница 18: ...st be connected to the GEN II R TR2 terminal Confirm the daisy chain wiring is correct at this time 3 Check A B wires for proper color code and connections polarity is imperative All A connec tions mu...

Страница 19: ...ycle times out the opposing thermostat call is initiated and the appropriate HVAC outputs are energized and the supply damper opens The thermostat with the opposing call must now satisfy before the GE...

Страница 20: ...r is fully closed and cycle off when the damper is opening or in the full opened position Since this is a spring open damper in the event of power failure the damper fails to the full open position RE...

Страница 21: ...s to the maximum static pressure drop in inches of water column between the input upstream of the zone damper and the output downstream when the damper is closed DUCT DIAMETER NOMINAL CFM DUCT VELOCIT...

Страница 22: ...0 7000 7800 8400 9150 10000 10700 11900 13000 13800 14900 15200 16500 17500 30 1500 2100 2700 3425 4200 4950 5700 6350 7150 8400 9150 10000 11000 11800 12400 13800 14200 15000 16000 17400 18500 32 160...

Страница 23: ...ansformer must be sufficient to power the number of dampers used Also a properly rated in line fuse must be used on the secondary of the transformer To determine the power rating of the transformer an...

Страница 24: ...or STCD damper ZONE DAMPER 2 MC RO RC ZONE DAMPER 3 MC RO RC 24 VOLT TRANSFORMER CONTROL RELAY SPST CONTROL RELAY SPST ZONE DAMPER 1 MC RO RC STMPD or STCD damper STMPD or STCD damper STMPD or STCD d...

Страница 25: ...installed in any position The RBB rectangular damper must be installed with horizontal air flow only SIZING When only the smallest zone is calling the maximum amount of excess supply air flow through...

Страница 26: ...Be certain the damper shaft is horizontal c Loosen counter weight with allen wrench d Loosen lever arm from damper shaft and allow to hang straight down e Fully close damper by grabbing damper shaft...

Страница 27: ...r ROUND BYPASS DAMPER SELECTION The Zonex Systems STBP damper is used for round bypass applications When you know the bypass CFM requirements use the ROUND BYPASS SELECTION TABLE to confirm the round...

Страница 28: ...4000 4500 5000 5500 6000 14 1167 1458 1750 2042 2333 2625 2917 3208 3500 4083 4667 5250 5833 6417 7000 16 1333 1667 2000 2333 2667 3000 3333 3667 4000 4667 5333 6000 6667 7333 8000 18 1500 1875 2250...

Страница 29: ...a dedicated 24vac 40VA transformer 3 Do not install the bypass damper outside 4 Locate the Integrated Pressure Control IPC and air tube on the bypass damper 5 Drill hole into the side of the supply du...

Страница 30: ...1 To open all dampers it may be necessary to remove Y outputs to unit on the zone control board and to make full cool calls on all thermostats This will modulate dampers fully open and lock out compr...

Страница 31: ...ite http www zonexproducts com Part GENII RMAN PATENTED PRODUCT Zonex Systems reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obl...

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