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Installation and Operation Manual   

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   Legacy™ Model LRZM Pool/Spa Heater 

Once the pool/spa water temperature reaches the 

thermostat setting, the heater will automatically stop 

firing. As the pool/spa water temperature falls below 

the thermostat setting the heater will once again start 

the heating cycle. 

Rotate the thermostat dial clockwise to increase 

the temperature setting and counterclockwise to 

decrease the setting. It may take several attempts to 

set the thermostat dial to the desired temperature. Be 

sure to use an accurate thermometer to measure water 

temperature. Once the desired temperature setting is 

found, loosen the screw on the Temp-Lok ring and 

rotate the ring until the stop rests against the knob. 

Tighten the screw to hold the knob in position. This 

will prevent accidental moving of the dial and possible 

overheating of the water.

IMPORTANT:

 The temperature controls cannot 

be calibrated in the field. If the control is faulty, 

shut down the heater by following the procedures in 

Section 8.3 and have a qualified service technician 

replace the control. DO NOT use the thermostat switch 

to completely shut down the heater.

section 9.  Maintenance

9.1 

Water Chemistry

The mineral content of swimming pool water 

increases daily due to natural evaporation and the 

addition of sanitizing chemicals. If the mineral concen-

tration in the pool gets too high, the excess miner-

als will deposit on the walls of the pool, in the filter 

system, and in the heater tubes.

The proper chemical balance in spa water is 

more critical than in a swimming pool heater opera-

tion.  Due to the spa's size, high water temperature and 

heavy usage, chemical values in a spa can vary greatly.  

This chemical imbalance can result in unsanitary water 

conditions, and affect the life of the heater.

Proper chemical balances are necessary for 

sanitary bathing conditions as well as ensuring your 

heater's long life. Kits are available from your local 

pool supply dealer for making the various tests for 

mineral content. One of these kits will detect copper 

in the system. This is usually a warning that corro-

sion is taking place, possibly due to a low pH value 

combined with other chemistry problems. The condi-

tion can be corrected by changing the spa water and 

closely monitoring the pH factor and chemical proper-

ties of the water.  Be sure to keep your chemical levels 

within the values indicated in Table 7. 

Zodiac does 

not warrant heat exchangers damaged by corrosive 

chemical levels or excess dissolved solids in pool or 

spa water.

For spas, it is also necessary to perform water 

changes in addition to chemical treatment. It is recom-

mended to change the spa water every 60 days for light 

usage and every 30 days if usage is heavy.

table 7. optimal Water Chemistry ranges*

test

recommended level

Free Chlorine

1.0 to 3.0 ppm

Bromine

2.0 to 4.0 ppm

pH

7.4 to 7.6

Total Alkalinity (TA)

80 to 120 ppm

Calcium Hardness (CH)

175 to 400 ppm

Cyanuric Acid

10 to 50 ppm

Total Dissolved Solids 

(TDS)

1000 to 2000 ppm (Excluding dis-

solved NaCl from a Salt Chlorine 

Generator)

Copper

0 ppm

* Concentration levels taken from "Basic Pool and Spa  

Technology" published by APSP (Association of Pool and Spa 

Professionals).

9.2 

seasonal Care

 Caution

Do not operate this heater outdoors at tempera-

tures below 20 degrees Fahrenheit (°F) (-7 degrees 

Celsius [°C]). 

9.2.1  spring and Fall operation

During periods when the pool is only going to be 

used occasionally, turn the temperature control down 

to the MIN setting. This prevents the pool water from 

becoming chilled, and minimizes the time required to 

raise the pool water back up to the desired tempera-

ture.

In areas subject to only short freeze periods, turn 

off the heater and run the pump continuously for the 

length of the freeze period.

If the heater is not going to be used for a long 

period of time, shut it down completely. Refer to 

Figure 19 and follow the instructions found on the 

inside of the heater:

9.2.2  Winterizing

In areas where freezing temperatures occur in 

winter, and the pool or spa will not be used, have your 

service technician perform the following steps:
1.  Turn off the main gas supply valve to the heater, 

outside the heater jacket.

2.  Remove heater door.
3.  Shut down the heater following the shutdown 

instructions found on the inside of the heater or 

Figure 19.

4.  Remove the drain plug from the inlet/outlet 

header, and completely drain the heater before 

the first frost. See Figure 21.

Содержание Legacy LRZ

Страница 1: ...wed exactly a fire or explosion may result causing property damage personal injury or death H0316500 Rev F WARNING The GAS SAFETY INSTALLATION AND USE REGULATIONS 1998 as amended place statutory requi...

Страница 2: ......

Страница 3: ...3 3 Inspection and Replacement of Existing Vent System with New Components 13 Section 4 Gas Connections 13 4 1 Gas Supply and Piping 13 4 2 Burner Pressure 14 4 3 Special Precautions for LPG 14 Secti...

Страница 4: ...11 4 1 Gas Valve 31 11 4 2 Pilot Generator 33 11 4 3 Fusible Link 33 11 4 4 Fireman Switch and External Interlocks 33 11 4 5 Limit Switches 34 11 4 6 Water Pressure Switch 34 11 4 7 Temperature Contro...

Страница 5: ...symbol Be sure to read and comply with all of the warnings and cautions 1 2 1 Spa Hot Tub Safety Rules WARNING Elevated water temperature can be hazardous Consult heater operation and installation ins...

Страница 6: ...warranty does NOT cover damage caused by improper assembly installation operation or field modification Also damage to the heat exchanger by corrosive water is NOT covered by the warranty See Section...

Страница 7: ...areas Install the Legacy Model LRZ millivolt heater vent caps and draft hoods in accordance with the procedures in this manual local codes and ordinances and in accordance with the latest edition of t...

Страница 8: ...riate ventilation directly to the outside WARNING The Legacy heater is certified to European require ments for use only as a swimming pool or spa heater The Legacy heater must not be used for any othe...

Страница 9: ...onsible for such water loss or flooding or result ing damage The Legacy Model LRZ millivolt heater may be installed indoors or outdoors as outlined in later sections Location of the heater below or ab...

Страница 10: ...f the alcove must be covered by a noncombustible panel 2 5 4 Outdoor Installation The Legacy Model LRZ millivolt heater can be installed in the low profile Type A flueless configu ration as received f...

Страница 11: ...n excess of 60 kW total rated input Exhaust Fans or Vents Any equipment which exhausts air from the room where the heater is installed can deplete the combustion air supply or reverse the natural draf...

Страница 12: ...either case the result can be release of combustion products to the indoors This can cause serious injury or death by carbon monoxide poison ing or asphyxiation All indoor installations and outdoor sh...

Страница 13: ...t least five 5 feet in vertical height above the draft hood outlet Double wall or equivalent vent pipe is recom mended IMPORTANT NOTE Do not use sheet metal screws at the snap lock joints of gas vents...

Страница 14: ...about specific installation restrictions in your area Section 5 Water Connections 5 1 Water Piping Figure 6 illustrates typical piping for pool equip ment in pool spa combination pools For normal inst...

Страница 15: ...ions have been written to include the steps needed when reversing the water connections on an existing installation If you are reversing the headers on a new installation some steps will be ignored Wh...

Страница 16: ...remove the coupling nuts from the header and disconnect the water supply from the heater 9 Remove the 10 bolts and washers from the inlet outlet header and remove the header from the tube assembly 10...

Страница 17: ...G COUPLING NUT PVC OR CPVC PIPE 21 Use plastic wire ties to refasten the temperature sensor high limit switch and water pressure switch wires to each other Bundle the wires near the control panel and...

Страница 18: ...by reaming it with a 9 5 mm 3 8 inch drill bit 4 Open the hole again by reaming it with a 12 7 mm 1 2 inch drill bit CAUTION Initially drilling a 12 7 mm 1 2 inch hole without reaming may cause the bi...

Страница 19: ...cal require ments exists In the event no such state or local requirement exists the installer or maintainer must be a professional with sufficient experience in pool equipment installation and mainten...

Страница 20: ...any residual heat contained in the heat exchanger back to the pool To install a time clock auxiliary switch into the heater wires see Figure 16 1 Remove heater door 2 Remove the factory installed wir...

Страница 21: ...to manual ON OFF operations of any controls fitted in the gas control circuit 12 Check the operation of the flame failure safety device using the following steps a Extinguish the main burner and pilot...

Страница 22: ...d shutdown instructions can also be found attached to the wall inside the control compartment door See Figure 18 1 Remove the service door on the front of the heater the temperature control setting an...

Страница 23: ...intained between 7 4 and 7 6 when operating unit see section entitled Water Chemistry in operating manual 3 BACKWAshing Turn heater off 20 minutes before backwashing or shutting down filter to prevent...

Страница 24: ...rn the gas control knob clockwise until it stops at the OFF position see Figure 19 3 Wait five 5 minutes before lighting the pilot 4 Turn the knob on the gas valve counterclockwise to PILOT then push...

Страница 25: ...aking place possibly due to a low pH value combined with other chemistry problems The condi tion can be corrected by changing the spa water and closely monitoring the pH factor and chemical proper tie...

Страница 26: ...njury or death 9 3 1 Owner Inspection Zodiac recommends that you inspect the heater on a continual basis and especially after abnormal weather conditions The following basic guidelines are suggested f...

Страница 27: ...temperature limit 8 Perform a temperature rise test in accordance with Section 11 6 9 If the heater is equipped with a pressure relief valve check for corrosion in and around the valve With the filter...

Страница 28: ...ubleshooting Table 8 lists some of the more common problems causes and solutions encountered when running the heater Most problems occur when the heater is being started for the first time after insta...

Страница 29: ...gas supply B Low burner gas pressure C Heater size inadequate D Low temperature rise A Gas meter too small Gas line from meter to heater too small B Gas pressure on heater burner should be adjusted to...

Страница 30: ...ws into the burner a negative pressure is created at the opening of the burner This negative pressure pulls air into the burner with the gas and mixes the two together As the gas air mixture flow thro...

Страница 31: ...lot generator and control circuits and where to take measurements Location numbers and letters in circles have been added and will be referenced in the follow ing sections As stated at the beginning o...

Страница 32: ...16 11 12 13 14 1 4 5 2 3 17 TEMPERATURE CONTROL ROLL OUT SWITCH FUSIBLE LINK FIREMAN SWITCH PRESSURE SWITCH HIGH LIMIT GAS VALVE TH TP PILOT GENERATOR PILOT IGNITER BK W W R BK BLACK R RED W WHITE H0...

Страница 33: ...st point 4 the roll out switch fusible link has failed This indicates higher than normal temperatures in the component compartment vestibule Normal component compart ment temperature is well below 148...

Страница 34: ...o voltage here means that the limit switch is open and must be replaced If voltage is detected at test point 12 move the black lead of the meter to the terminal of the water pressure switch where the...

Страница 35: ...clean before making any pressure switch adjustment A dirty filter will restrict the water flow and the pressure switch cannot be adjusted properly To adjust the pressure switch refer to Figure 26 and...

Страница 36: ...the header see Figure 22 Loosen the nut so that the screw can be adjusted A slight water leak past the nut may be expected Turn the screw counterclockwise to decrease the tempera ture rise and clockwi...

Страница 37: ...hield Partition 125 400 R0478201 05 41 Flue Collector Assembly 125 400 R0470501 05 42 Outdoor Vent Cap 125 175 R0491606 42 Outdoor Vent Cap 250 400 R0491603 05 43 Indoor Draft Hood 125 175 R0499606 43...

Страница 38: ...Legacy Model LRZM Pool Spa Heater Installation and Operation Manual 12 3 General Exploded View 28 61 48 66 72 71 70 49 77 64 65 76 74 10 34 35 61 51 70 75 79 27 46 47 5 42 43 44 39 40 38 41 62 63 68 6...

Страница 39: ...NGLISH Installation and Operation Manual Legacy Model LRZM Pool Spa Heater 12 4 Detailed Exploded View 37 29 48 52 60 52 55 54 32 31 33 53 57 59 7 57 52 14 14 12 13 9 8 11 21 23 25 21 36 5 19 15 18 24...

Страница 40: ...81 1 800 822 7933 www ZodiacPoolSystems com ZODIAC is a registered trademark of Zodiac International S A S U used under license All trademarks referenced herein are the property of their respective ow...

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