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Legacy™ Model LRZM Pool/Spa Heater   

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   Installation and Operation Manual

vermiculite or perlite granules between the liner and 

the inner skin of the chimney body.

Liners should be sealed at both top and bottom. 

Drainage points should be provided at the bottom of 

all vertical flue sections. Drain pipes should be:

1.  No less than 25 mm inside diameter.
2.  Made from acid condensate resistant material 

(e.g., stainless steel).

3.  Positioned so that pipe runs and discharge points 

are not subject to the effects of frost and flue 

gases cannot leak into the boiler room.

3.3 

Vent pipe sizing and General 

installation 

3.3.1  outdoor installations

For outdoor installations, exhaust venting consid-

erations will determine the placement of the heater 

(See Section 2.5.4). If the heater cannot be placed so 

as to meet the requirements stated in Section 2.5.4, 

a Type B11 vent pipe and cap may be added to the 

heater to move the exhaust vent opening to a position 

that complies with the requirements. When the heater 

is installed in areas of high wind or when unavoidably 

installed near a vertical obstruction where downdraft-

ing may occur, it may be desirable to add a vent cap 

directly to the top of the heater. In all cases, vent pipes 

and caps must be of the same diameter as the exhaust 

outlet of the heater. Approved vent caps may be 

obtained through your Zodiac distributor.

3.3.2  indoor installations (natural 

Gas onlY)

 WarninG

Vent pipe diameter must be as required by appli-

cable local gas appliance installation codes such as 

BS 5440. Undersized pipe can result in inadequate 

venting and oversize pipe can result in vent conden-

sation. In either case the result can be release of 

combustion products to the indoors. This can cause 

serious injury or death by carbon monoxide poison-

ing or asphyxiation.

All indoor installations and outdoor shelter 

installations require a factory approved draft hood and 

Type B11 venting. The draft hood must be installed 

without modification. All vent installations must be 

made in accordance with all local, state or provincial 

codes and with:

Avoid long horizontal runs of the vent pipe, and 

90° elbows, reductions and restrictions. Horizontal 

runs should have at least a 20 mm rise per meter in the 

direction of flow. 

Avoid terminating heater vents near air condi-

tioning or air supply fans. The fans can pick up 

exhaust flue products from the heater and return them 

inside the building, creating a possible health hazard.

Do not locate the vent terminal where flue 

products could strike against building materials and 

cause degradation.

Vent opening should be well away from trees 

or other obstructions that would prevent free air flow 

to and from vent terminal. Do not terminate the vent 

under decks, stairways, or car ports.

Be sure to support all venting so that connec-

tions will not separate and so that the weight of the 

vent pipe does not rest on the heater draft hood. All 

connections should be made with rustproof sheet metal 

screws. Do not weld or fasten the vent pipe to the 

heater draft hood. The draft hood and heater top must 

be easily removable for normal heater service and 

inspection.

4)

AT LEAST 

600 mm OF 

VERTICAL 

FLUE ABOVE 

THE DRAFT 

HOOD

DRAFT HOOD 

BENDS 

SHOULD NOT 

EXCEED 45°

LISTED FLUE TERMINAL

NON-COMBUSTIBLE

BASE

VENT TERMINATED 

AT LEAST 600 mm

ABOVE ANY OBJECT

WITHIN 3.1 m

3.1 m

6.35 mm 

minimum pitch 

per meter 

of horizontal 

pipe

Figure 4.  indoor installation Venting or outdoor shelter Venting

note

Use approved 

roof jack.

Содержание Legacy LRZ

Страница 1: ...wed exactly a fire or explosion may result causing property damage personal injury or death H0316500 Rev F WARNING The GAS SAFETY INSTALLATION AND USE REGULATIONS 1998 as amended place statutory requi...

Страница 2: ......

Страница 3: ...3 3 Inspection and Replacement of Existing Vent System with New Components 13 Section 4 Gas Connections 13 4 1 Gas Supply and Piping 13 4 2 Burner Pressure 14 4 3 Special Precautions for LPG 14 Secti...

Страница 4: ...11 4 1 Gas Valve 31 11 4 2 Pilot Generator 33 11 4 3 Fusible Link 33 11 4 4 Fireman Switch and External Interlocks 33 11 4 5 Limit Switches 34 11 4 6 Water Pressure Switch 34 11 4 7 Temperature Contro...

Страница 5: ...symbol Be sure to read and comply with all of the warnings and cautions 1 2 1 Spa Hot Tub Safety Rules WARNING Elevated water temperature can be hazardous Consult heater operation and installation ins...

Страница 6: ...warranty does NOT cover damage caused by improper assembly installation operation or field modification Also damage to the heat exchanger by corrosive water is NOT covered by the warranty See Section...

Страница 7: ...areas Install the Legacy Model LRZ millivolt heater vent caps and draft hoods in accordance with the procedures in this manual local codes and ordinances and in accordance with the latest edition of t...

Страница 8: ...riate ventilation directly to the outside WARNING The Legacy heater is certified to European require ments for use only as a swimming pool or spa heater The Legacy heater must not be used for any othe...

Страница 9: ...onsible for such water loss or flooding or result ing damage The Legacy Model LRZ millivolt heater may be installed indoors or outdoors as outlined in later sections Location of the heater below or ab...

Страница 10: ...f the alcove must be covered by a noncombustible panel 2 5 4 Outdoor Installation The Legacy Model LRZ millivolt heater can be installed in the low profile Type A flueless configu ration as received f...

Страница 11: ...n excess of 60 kW total rated input Exhaust Fans or Vents Any equipment which exhausts air from the room where the heater is installed can deplete the combustion air supply or reverse the natural draf...

Страница 12: ...either case the result can be release of combustion products to the indoors This can cause serious injury or death by carbon monoxide poison ing or asphyxiation All indoor installations and outdoor sh...

Страница 13: ...t least five 5 feet in vertical height above the draft hood outlet Double wall or equivalent vent pipe is recom mended IMPORTANT NOTE Do not use sheet metal screws at the snap lock joints of gas vents...

Страница 14: ...about specific installation restrictions in your area Section 5 Water Connections 5 1 Water Piping Figure 6 illustrates typical piping for pool equip ment in pool spa combination pools For normal inst...

Страница 15: ...ions have been written to include the steps needed when reversing the water connections on an existing installation If you are reversing the headers on a new installation some steps will be ignored Wh...

Страница 16: ...remove the coupling nuts from the header and disconnect the water supply from the heater 9 Remove the 10 bolts and washers from the inlet outlet header and remove the header from the tube assembly 10...

Страница 17: ...G COUPLING NUT PVC OR CPVC PIPE 21 Use plastic wire ties to refasten the temperature sensor high limit switch and water pressure switch wires to each other Bundle the wires near the control panel and...

Страница 18: ...by reaming it with a 9 5 mm 3 8 inch drill bit 4 Open the hole again by reaming it with a 12 7 mm 1 2 inch drill bit CAUTION Initially drilling a 12 7 mm 1 2 inch hole without reaming may cause the bi...

Страница 19: ...cal require ments exists In the event no such state or local requirement exists the installer or maintainer must be a professional with sufficient experience in pool equipment installation and mainten...

Страница 20: ...any residual heat contained in the heat exchanger back to the pool To install a time clock auxiliary switch into the heater wires see Figure 16 1 Remove heater door 2 Remove the factory installed wir...

Страница 21: ...to manual ON OFF operations of any controls fitted in the gas control circuit 12 Check the operation of the flame failure safety device using the following steps a Extinguish the main burner and pilot...

Страница 22: ...d shutdown instructions can also be found attached to the wall inside the control compartment door See Figure 18 1 Remove the service door on the front of the heater the temperature control setting an...

Страница 23: ...intained between 7 4 and 7 6 when operating unit see section entitled Water Chemistry in operating manual 3 BACKWAshing Turn heater off 20 minutes before backwashing or shutting down filter to prevent...

Страница 24: ...rn the gas control knob clockwise until it stops at the OFF position see Figure 19 3 Wait five 5 minutes before lighting the pilot 4 Turn the knob on the gas valve counterclockwise to PILOT then push...

Страница 25: ...aking place possibly due to a low pH value combined with other chemistry problems The condi tion can be corrected by changing the spa water and closely monitoring the pH factor and chemical proper tie...

Страница 26: ...njury or death 9 3 1 Owner Inspection Zodiac recommends that you inspect the heater on a continual basis and especially after abnormal weather conditions The following basic guidelines are suggested f...

Страница 27: ...temperature limit 8 Perform a temperature rise test in accordance with Section 11 6 9 If the heater is equipped with a pressure relief valve check for corrosion in and around the valve With the filter...

Страница 28: ...ubleshooting Table 8 lists some of the more common problems causes and solutions encountered when running the heater Most problems occur when the heater is being started for the first time after insta...

Страница 29: ...gas supply B Low burner gas pressure C Heater size inadequate D Low temperature rise A Gas meter too small Gas line from meter to heater too small B Gas pressure on heater burner should be adjusted to...

Страница 30: ...ws into the burner a negative pressure is created at the opening of the burner This negative pressure pulls air into the burner with the gas and mixes the two together As the gas air mixture flow thro...

Страница 31: ...lot generator and control circuits and where to take measurements Location numbers and letters in circles have been added and will be referenced in the follow ing sections As stated at the beginning o...

Страница 32: ...16 11 12 13 14 1 4 5 2 3 17 TEMPERATURE CONTROL ROLL OUT SWITCH FUSIBLE LINK FIREMAN SWITCH PRESSURE SWITCH HIGH LIMIT GAS VALVE TH TP PILOT GENERATOR PILOT IGNITER BK W W R BK BLACK R RED W WHITE H0...

Страница 33: ...st point 4 the roll out switch fusible link has failed This indicates higher than normal temperatures in the component compartment vestibule Normal component compart ment temperature is well below 148...

Страница 34: ...o voltage here means that the limit switch is open and must be replaced If voltage is detected at test point 12 move the black lead of the meter to the terminal of the water pressure switch where the...

Страница 35: ...clean before making any pressure switch adjustment A dirty filter will restrict the water flow and the pressure switch cannot be adjusted properly To adjust the pressure switch refer to Figure 26 and...

Страница 36: ...the header see Figure 22 Loosen the nut so that the screw can be adjusted A slight water leak past the nut may be expected Turn the screw counterclockwise to decrease the tempera ture rise and clockwi...

Страница 37: ...hield Partition 125 400 R0478201 05 41 Flue Collector Assembly 125 400 R0470501 05 42 Outdoor Vent Cap 125 175 R0491606 42 Outdoor Vent Cap 250 400 R0491603 05 43 Indoor Draft Hood 125 175 R0499606 43...

Страница 38: ...Legacy Model LRZM Pool Spa Heater Installation and Operation Manual 12 3 General Exploded View 28 61 48 66 72 71 70 49 77 64 65 76 74 10 34 35 61 51 70 75 79 27 46 47 5 42 43 44 39 40 38 41 62 63 68 6...

Страница 39: ...NGLISH Installation and Operation Manual Legacy Model LRZM Pool Spa Heater 12 4 Detailed Exploded View 37 29 48 52 60 52 55 54 32 31 33 53 57 59 7 57 52 14 14 12 13 9 8 11 21 23 25 21 36 5 19 15 18 24...

Страница 40: ...81 1 800 822 7933 www ZodiacPoolSystems com ZODIAC is a registered trademark of Zodiac International S A S U used under license All trademarks referenced herein are the property of their respective ow...

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