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page 30

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Legacy™ Model LRZM Pool/Spa Heater   

|

   Installation and Operation Manual

section 11.  professional  

Maintenance and service

   WarninG

serViCinG saFetY

Some of the servicing procedures for the Legacy 

heater are hazardous because they involve fuel 

gas, electricity, moving parts and procedures which 

require testing or temporary bypass of safety con-

trols.  For this reason, the heater must be serviced 

only by a qualified professional service technician.

iMproper serViCe HaZard

The Legacy heater incorporates unique design fea-

tures.  Incorrect service of this heater can result in 

property damage, personal injury or death. To avoid 

such hazards, the heater must be serviced only by 

a qualified professional service technician.

11.1  General information

A qualified professional technician must 

service the Legacy model LRZ millivolt pool heater 

using Zodiac service procedures. Before calling for 

service, however, the owner should check for obvious 

problems. The other components in the pool system, 

including pump, filters and strainers, water valves, gas 

supply and time clocks have an effect on heater opera-

tion.

Confirm that the Legacy heater control switch is 

set to 'ON' and that the temperature control knob is set 

high enough to make the heater operate. Make sure the 

pump is operating, that the filter and strainers are not 

clogged, that there are no mis-positioned water valves, 

that the gas is not shut off and that time clocks are 

properly adjusted. Also be sure that there is no block-

age of the vent or louvers which supply combustion air 

to the burners. 

11.2  natural-draft Combustion system

The Legacy model LRZ millivolt pool heater 

has an atmospheric combustion system. This system is 

illustrated in Figure 24.

As the heated exhaust gases rise out of the 

combustion chamber, flow is created through the 

system and fresh combustion air is drawn into the 

heater through the louvers cut into the front and sides 

of the heater. Gas is forced through an orifice into 

the open end of a burner. When the gas flows into the 

burner, a “negative” pressure is created at the opening 

of the burner. This negative pressure pulls air into the 

burner with the gas and mixes the two together. As 

the gas/air mixture flow through the burner ports it 

is ignited in the combustion chamber. Hot combus-

tion products then rise through a highly efficient heat 

exchanger. Combustion products then enter a flue 

collector and are directed to the outdoors through the 

grate top of the heater or a vent pipe and cap.

11.3  Heater Components and their 

operation

1. 

Gas Valve / Regulator

 - The gas valve controls 

gas flow into the burner. It provides flow only 

when the temperature controls require heat and 

only if all safety controls enable operation. It is 

also a 

positive pressure regulator

. It regulates 

the gas pressure in the burner to specifications 

addressed earlier in this manual. This is neces-

sary for proper operation of the burner system.

2. 

Temperature Control 

- The Zodiac Legacy 

pool/spa heater is controlled by a mechanical 

thermostat which controls heater operation to 

bring the water to the desired temperature. The 

desired temperature is set by rotating a knob on 

the face of the control panel. To achieve accurate 

water temperatures, the pool/spa water must be 

monitored with an accurate pool thermometer.

3. 

Pilot/Pilot Ignition

 - The Legacy heater relies 

on a standing pilot to ignite the burners when the 

temperature control calls for heat. When lit, the 

pilot receives a constant flow of gas from the gas 

valve. If the pilot extinguishes, the gas valve is 

automatically signalled to stop the flow of gas to 

the pilot and the burners to prevent a gas build 

up in the heater. Igniting the pilot is achieved by 

means of a piezo spark igniter mounted on the 

inner front panel of the controls compartment of 

the heater.

4. 

Pilot Generator (Thermopile) -

 The pilot gener-

ator is a device, that when heated by the flame 

of the pilot, generates a small electrical voltage 

of approximately 750 millivolts. The voltage 

is placed across the temperature controller and 

safety circuit of the heater. If this current is 

VENT TOP

FLUE COLLECTOR

HEAT EXCHANGER

COMBUSTION CHAMBER

BURNER

BURNER TRAY SHELF

EXHAUST

AIR FLOW

Figure 24.  atmospheric Combustion system

Содержание Legacy LRZ

Страница 1: ...wed exactly a fire or explosion may result causing property damage personal injury or death H0316500 Rev F WARNING The GAS SAFETY INSTALLATION AND USE REGULATIONS 1998 as amended place statutory requi...

Страница 2: ......

Страница 3: ...3 3 Inspection and Replacement of Existing Vent System with New Components 13 Section 4 Gas Connections 13 4 1 Gas Supply and Piping 13 4 2 Burner Pressure 14 4 3 Special Precautions for LPG 14 Secti...

Страница 4: ...11 4 1 Gas Valve 31 11 4 2 Pilot Generator 33 11 4 3 Fusible Link 33 11 4 4 Fireman Switch and External Interlocks 33 11 4 5 Limit Switches 34 11 4 6 Water Pressure Switch 34 11 4 7 Temperature Contro...

Страница 5: ...symbol Be sure to read and comply with all of the warnings and cautions 1 2 1 Spa Hot Tub Safety Rules WARNING Elevated water temperature can be hazardous Consult heater operation and installation ins...

Страница 6: ...warranty does NOT cover damage caused by improper assembly installation operation or field modification Also damage to the heat exchanger by corrosive water is NOT covered by the warranty See Section...

Страница 7: ...areas Install the Legacy Model LRZ millivolt heater vent caps and draft hoods in accordance with the procedures in this manual local codes and ordinances and in accordance with the latest edition of t...

Страница 8: ...riate ventilation directly to the outside WARNING The Legacy heater is certified to European require ments for use only as a swimming pool or spa heater The Legacy heater must not be used for any othe...

Страница 9: ...onsible for such water loss or flooding or result ing damage The Legacy Model LRZ millivolt heater may be installed indoors or outdoors as outlined in later sections Location of the heater below or ab...

Страница 10: ...f the alcove must be covered by a noncombustible panel 2 5 4 Outdoor Installation The Legacy Model LRZ millivolt heater can be installed in the low profile Type A flueless configu ration as received f...

Страница 11: ...n excess of 60 kW total rated input Exhaust Fans or Vents Any equipment which exhausts air from the room where the heater is installed can deplete the combustion air supply or reverse the natural draf...

Страница 12: ...either case the result can be release of combustion products to the indoors This can cause serious injury or death by carbon monoxide poison ing or asphyxiation All indoor installations and outdoor sh...

Страница 13: ...t least five 5 feet in vertical height above the draft hood outlet Double wall or equivalent vent pipe is recom mended IMPORTANT NOTE Do not use sheet metal screws at the snap lock joints of gas vents...

Страница 14: ...about specific installation restrictions in your area Section 5 Water Connections 5 1 Water Piping Figure 6 illustrates typical piping for pool equip ment in pool spa combination pools For normal inst...

Страница 15: ...ions have been written to include the steps needed when reversing the water connections on an existing installation If you are reversing the headers on a new installation some steps will be ignored Wh...

Страница 16: ...remove the coupling nuts from the header and disconnect the water supply from the heater 9 Remove the 10 bolts and washers from the inlet outlet header and remove the header from the tube assembly 10...

Страница 17: ...G COUPLING NUT PVC OR CPVC PIPE 21 Use plastic wire ties to refasten the temperature sensor high limit switch and water pressure switch wires to each other Bundle the wires near the control panel and...

Страница 18: ...by reaming it with a 9 5 mm 3 8 inch drill bit 4 Open the hole again by reaming it with a 12 7 mm 1 2 inch drill bit CAUTION Initially drilling a 12 7 mm 1 2 inch hole without reaming may cause the bi...

Страница 19: ...cal require ments exists In the event no such state or local requirement exists the installer or maintainer must be a professional with sufficient experience in pool equipment installation and mainten...

Страница 20: ...any residual heat contained in the heat exchanger back to the pool To install a time clock auxiliary switch into the heater wires see Figure 16 1 Remove heater door 2 Remove the factory installed wir...

Страница 21: ...to manual ON OFF operations of any controls fitted in the gas control circuit 12 Check the operation of the flame failure safety device using the following steps a Extinguish the main burner and pilot...

Страница 22: ...d shutdown instructions can also be found attached to the wall inside the control compartment door See Figure 18 1 Remove the service door on the front of the heater the temperature control setting an...

Страница 23: ...intained between 7 4 and 7 6 when operating unit see section entitled Water Chemistry in operating manual 3 BACKWAshing Turn heater off 20 minutes before backwashing or shutting down filter to prevent...

Страница 24: ...rn the gas control knob clockwise until it stops at the OFF position see Figure 19 3 Wait five 5 minutes before lighting the pilot 4 Turn the knob on the gas valve counterclockwise to PILOT then push...

Страница 25: ...aking place possibly due to a low pH value combined with other chemistry problems The condi tion can be corrected by changing the spa water and closely monitoring the pH factor and chemical proper tie...

Страница 26: ...njury or death 9 3 1 Owner Inspection Zodiac recommends that you inspect the heater on a continual basis and especially after abnormal weather conditions The following basic guidelines are suggested f...

Страница 27: ...temperature limit 8 Perform a temperature rise test in accordance with Section 11 6 9 If the heater is equipped with a pressure relief valve check for corrosion in and around the valve With the filter...

Страница 28: ...ubleshooting Table 8 lists some of the more common problems causes and solutions encountered when running the heater Most problems occur when the heater is being started for the first time after insta...

Страница 29: ...gas supply B Low burner gas pressure C Heater size inadequate D Low temperature rise A Gas meter too small Gas line from meter to heater too small B Gas pressure on heater burner should be adjusted to...

Страница 30: ...ws into the burner a negative pressure is created at the opening of the burner This negative pressure pulls air into the burner with the gas and mixes the two together As the gas air mixture flow thro...

Страница 31: ...lot generator and control circuits and where to take measurements Location numbers and letters in circles have been added and will be referenced in the follow ing sections As stated at the beginning o...

Страница 32: ...16 11 12 13 14 1 4 5 2 3 17 TEMPERATURE CONTROL ROLL OUT SWITCH FUSIBLE LINK FIREMAN SWITCH PRESSURE SWITCH HIGH LIMIT GAS VALVE TH TP PILOT GENERATOR PILOT IGNITER BK W W R BK BLACK R RED W WHITE H0...

Страница 33: ...st point 4 the roll out switch fusible link has failed This indicates higher than normal temperatures in the component compartment vestibule Normal component compart ment temperature is well below 148...

Страница 34: ...o voltage here means that the limit switch is open and must be replaced If voltage is detected at test point 12 move the black lead of the meter to the terminal of the water pressure switch where the...

Страница 35: ...clean before making any pressure switch adjustment A dirty filter will restrict the water flow and the pressure switch cannot be adjusted properly To adjust the pressure switch refer to Figure 26 and...

Страница 36: ...the header see Figure 22 Loosen the nut so that the screw can be adjusted A slight water leak past the nut may be expected Turn the screw counterclockwise to decrease the tempera ture rise and clockwi...

Страница 37: ...hield Partition 125 400 R0478201 05 41 Flue Collector Assembly 125 400 R0470501 05 42 Outdoor Vent Cap 125 175 R0491606 42 Outdoor Vent Cap 250 400 R0491603 05 43 Indoor Draft Hood 125 175 R0499606 43...

Страница 38: ...Legacy Model LRZM Pool Spa Heater Installation and Operation Manual 12 3 General Exploded View 28 61 48 66 72 71 70 49 77 64 65 76 74 10 34 35 61 51 70 75 79 27 46 47 5 42 43 44 39 40 38 41 62 63 68 6...

Страница 39: ...NGLISH Installation and Operation Manual Legacy Model LRZM Pool Spa Heater 12 4 Detailed Exploded View 37 29 48 52 60 52 55 54 32 31 33 53 57 59 7 57 52 14 14 12 13 9 8 11 21 23 25 21 36 5 19 15 18 24...

Страница 40: ...81 1 800 822 7933 www ZodiacPoolSystems com ZODIAC is a registered trademark of Zodiac International S A S U used under license All trademarks referenced herein are the property of their respective ow...

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