background image

Measuring system XS22-E2010  

9 Use of ZrO

2

-probes 

 

22 

XS22_E2010 

The following applies: 





=

K

T

mV

U

p

p

L

O

/

/

42

.

46

exp

2064

.

0

2

ϕ

  . 

9.2  Instructions for calibration 

When  operating  in  vacuum  differences  in  the  electrodes’  temperatures 
usually cause indeterminable thermoelectric voltage which depends on the 
respective  production  unit.  This  thermoelectric  voltage  adds  to  the  signal 
voltage which corresponds to the Nernst equation. 

For 

exact 

measuring  of  the  oxygen  partial 

pressure 

the 

measuring 

system 

must  be  calibrated  with 
a pressure gauge at the 
production  unit  filled 

with 

known 

gas 

(preferably 

pure 

oxygen). 

The  line  represents  the 
signal  voltage  U  which 
is  expected  for  the 

oxygen  pressure  scale 
(x- 

 

coordinate)  at  the  probe  with  air  as  reference  gas.  The  measured  values 
represent the probe signals after the gradual evacuation with different pumps 
over  the  pressures  measured  in  a  higher  pressure  range  with  a  capacity 
meter, in the medium pressure range with the Pirani device and in the lower 
pressure range at a cold cathode. The jumps between the different ranges 
show that the pressure gauges were not adjusted and provide faulty results 
themselves. It shows, however, that the probe works as  

 

expected in a range of 6 decimal powers. The displayed range extends from 
approximately  a  hundredth  of  the  normal  pressure  to  10  billionths  of  this 
pressure (corresponding to 10 Vol.-ppb). 

The maximum deviations from the theoretical run were approximately 25 mV

 

or half a decimal power of the oxygen partial pressure. Since the deviations 
are  both  positive  and  negative,  a  distinct  explanation  is  impossible.  In  the 
lower  pressure  range  the  deviation  points  to  the  range  which  is  expected 
when oxygen moves from the reference air side to the measuring gas side. 
Therefore,  calibrations  should  only  be  conducted  with  reliable  pressure 
gauges in the field of probe operation. 

Содержание XS22

Страница 1: ...rg 21 D 17489 Greifswald 49 0 3834 8309 00 Fax 29 E mail info zirox de ZIROX Oxygen Measuring Technology Measuring System Vacuum probe XS22 Electronic unit E2010 for oxygen measurements in vacuum appl...

Страница 2: ...2 XS22_E2010...

Страница 3: ...n 13 5 1 Installation 13 5 2 Reference air supply for ZIROX probes 13 5 3 Probe mounting 13 5 4 Waiting for operating state 13 6 Parametrization 14 6 1 Menu operation an example 14 6 2 Display 14 6 3...

Страница 4: ...4 XS22_E2010...

Страница 5: ...nly be ensured if the contents of this manual are known Therefore all chapters of this manual must be read carefully prior to operating the VMS Pages charts and figures are numbered consecutively 1 2...

Страница 6: ...pical examples are Measurings in vacuum processes PVC CVD other plasma processes Measurings in process gases conducted under non standard pressure e g surface treatment processes Measurings in science...

Страница 7: ...gases with high thermal conductivity e g H2 He NH3 at ambient pressure The sensor element of the vacuum probe consists of a partially closed solid electrolyte tube The reference electrode and a resis...

Страница 8: ...at flange Diameter of the probe 16 mm Length of the probe 140 300 mm User specific Thermocouple Type B Heater voltage 24 V Approx 30 W Adjusted 17 W Heater resistance 20 Installation requirements DN2...

Страница 9: ...ee IP 30 Front IP52 Working temperature 0 40 C Storage temperature 0 50 C Set temperature 700 C Display Double spaced LCD display 2 x 16 digits Input signal Sensor and thermoelectric Output signal 4 2...

Страница 10: ...on and operation of E2010 4 1 Front keys The display and the keys for parametrization are located on the front Menu key scroll or select the requested parameter ENTER key activate or enter adjusted pa...

Страница 11: ...and outputs are located on the rear Figure 3 Rear view E2010 with connections Terminal strip X1 probe connections Terminal strip X2 Power supply output signal Pin Description Cable 1 AINCOM brown 2 V...

Страница 12: ...06 105 ppm O2 Oxygen concentration in ppm A1CR A1xxx xCR A120 9 20 9 mV Cell voltage in mV A2CR A2xxx xCR A2749 9 749 9 C Measuring temperature in C The parameters are set by the keys of the front cov...

Страница 13: ...the manufacturer After starting the system E2010 with connected sensor the reference air flow must be checked by an inserted flow meter 5 10 l h resp approx 100 200ml min and if applicable adjusted v...

Страница 14: ...er 4 1 With help of both keys an offset calibration zero point calibration in clean air and a span gas calibration is possible The complete menu is shown schematically in figure 4 p 18 The sensor can...

Страница 15: ...ng parameters are adjustable in the menu SETTINGS OUTPUT VALUE Valid for display and analog output Vol O2 Vol ppm O2 mbar O2 atm O2 Vz mV OUTPUT VALUE log 10 linear for Vz linear only OUTPUT 4 20 mA C...

Страница 16: ...the measuring gas With the zero calibration the working point in ambient air is calibrated with 20 64 vol O2 6 5 Span gas calibration After calling the SPAN GAS concentration in the calibration menu...

Страница 17: ...Measuring system XS22 E2010 6 Parametrization 17 XS22_E2010 6 8 Menu navigation of calibration diagram Fig 4 Diagram offset and span gas calibration...

Страница 18: ...atus 18 XS22_E2010 7 Status display error messages No Display LED red LED green 1 OK off on 2 Limit value on on 3 Probe temperature 700 C flashing off 4 Thermocouple broken 5 System error In status 3...

Страница 19: ...causes Fault clearance Red LED off no supply voltage No supply voltage at the probe Check power supply Internal fuse switched off Send probe to service Green LED off no ready signal Probe is too coole...

Страница 20: ...20 XS22_E2010...

Страница 21: ...al pressure of oxygen at reference electrode pO2 measuring gas partial pressure of oxygen at measuring electrode After inserting the known values of the natural constants the following applies 42 46 e...

Страница 22: ...different pumps over the pressures measured in a higher pressure range with a capacity meter in the medium pressure range with the Pirani device and in the lower pressure range at a cold cathode The j...

Страница 23: ...icient to determine the probe signals empirically in a successful trial The operating mode has to be set up so as to receive the requested probe signal Due to different parameter impacts on the raw si...

Страница 24: ...24 XS22_E2010...

Страница 25: ...ot permitted either A connection of ZIROX and non ZIROX products voids any warranty claims Warranty and warranty claims are only accepted if they are in accordance with the General Sales and Delivery...

Страница 26: ...26 XS22_E2010...

Страница 27: ...Measuring system XS22 E2010 11 Declaration of conformity 27 XS22_E2010 11 Declaration of conformity...

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