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11 Commissioning

INFORMATION

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When commissioning different series, observe the corresponding processes and requirements.

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For more information, refer to the "Installation" section.

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Observe the described processes.

INFORMATION

The specified technical data apply to an ambient temperature of 20–25 °C.

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Please contact Customer Service for help designing the product for ambient temperatures of < 0 °C and >

40 °C.

11.1 Operating temperature during commissioning, operation
CAUTION

Risk of injury and material damage in case of non-compliance

During continuous operation, the housing can heat up considerably due to hydraulic damping.

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Observe the recommended cooling temperature in accordance with standard EN ISO 13732-1.

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Wear suitable protective equipment.

INFORMATION

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Please note that when setting the product, the operating temperature must be reached for later continuous

operation.

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Please contact Customer Service if you have any questions.

The product heats up during operation due to damping.

INSTALLATION AND OPERATING INSTRUCTIONS:

PowerStop

DDOC00335 / b

EN / 2023-08-07

Zimmer GmbH • Im Salmenkopf 5 •



77866 Rheinau, Germany •



+49 7844 9138 0 • www.zimmer-group.com

Содержание PowerStop PHE16X10LSAK-A

Страница 1: ...INSTALLATION AND OPERATING INSTRUCTIONS Industrial shock absorber hydraulic PowerStop DDOC00335 THE KNOW HOW FACTORY www zimmer group com...

Страница 2: ......

Страница 3: ...7 Technical data 15 8 Accessories 16 9 Transportation storage preservation 16 10 Installation 17 10 1 Installing the product 18 10 1 1 Installing Mini Energy Standard Energy High Energy 18 10 1 2 Inst...

Страница 4: ...oning disposal 31 15 Declaration of Incorporation 32 Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844 9138 0 www zimmer group com INSTALLATION AND OPERATING INSTRUCTIONS PowerStop DDOC00335 b...

Страница 5: ...ssigned according to the type of danger WARNING This notice warns of a situation that is potentially hazardous to personal health Ignoring these notices can cause serious injury or damage to health Yo...

Страница 6: ...itions to the intended use of the product as well as modifications to the product such as those in the following examples require the written permission of the manufacturer Use of the product under ex...

Страница 7: ...product may only be subjected to pressure Never subject the piston rod to tension Zimmer GmbH shall accept no liability for any damage caused by improper use The operator bears sole responsibility NOT...

Страница 8: ...alists are able to perform the assigned work can recognize and avoid possible dangers and know the relevant standards and provisions due to their technical training knowledge and experience 4 3 Instru...

Страница 9: ...riety of stroke variants are available for this product Normal stroke N Long stroke L Extra long stroke V 5 3 Degrees of hardness The degree of hardness describes the damping characteristics according...

Страница 10: ...ree environment additional protection is unnecessary Felt ring F The felt ring protects the product against dirt dust and chips such as wood dust and metal swarf Wiper A The wiper protects the product...

Страница 11: ...d fixed stop Long piston rod no head E The piston rod extends further out of the housing than the maximum stroke of the respective product Because of this the product does not have an integrated fixed...

Страница 12: ...energy absorption per stroke is present with a minimum impact velocity Up to reaching the maximum impact velocity the maximum energy absorption per stroke remains the same in order to prevent the pro...

Страница 13: ...rce of the product and thus the shock absorber characteristic curve and energy absorption depend on the viscosity and density of the oil and thus on the ambient temperature At lower ambient temperatur...

Страница 14: ...p operation In emergency stop operation the product is only used in emergencies e g a failure of the machine control system Emergency stop operation can cause irregular loading of the product at unpre...

Страница 15: ...u have any questions INFORMATION Please note that the manual adjustability of the function parameters must be taken into account for products from the Adjustable Energy series INFORMATION The specifie...

Страница 16: ...are must be taken during transport to ensure that no unexpected movements can occur Before commissioning the product and after transport check all power and communication connections as well as all me...

Страница 17: ...ting instructions Switch off the power supply before any assembly installation or maintenance work Make sure that the mounting piece is sufficiently rigid Comply with the tightening torques of the mou...

Страница 18: ...key Secure the product using the lock nut 1 Hexagon key 2 Lock nut 10 1 2 Installing Adjustable Energy Install the product at the desired position on the housing using the thread 2 1 Position the pro...

Страница 19: ...e product will respond with excessive force which can cause damage to the product An overload of the structure is possible The risk of damage to the system is less for level 0 than for level 5 At the...

Страница 20: ...integrated fixed stop Here the bottom of the head moves to the fixed stop of the product In the Short piston rod no head variant the braked component sits on the fixed stop after the maximum stroke h...

Страница 21: ...e most time efficient shock absorption possible This reduces the stroke and thus the energy absorption of the product This prevents slow retraction times up to the maximum stroke INSTALLATION AND OPER...

Страница 22: ...bsite Please contact Customer Service if you have any questions 10 2 1 Installing the lock nut PVM Screw the lock nut onto the external thread of the product Tighten the lock nut 1 1 1 1 1 1 Lock nut...

Страница 23: ...can be installed on the product orthogonally or parallel A lock nut is not required Screw the product into the clamp flange Mount the clamp flange to the mounting piece using the mounting screws Orth...

Страница 24: ...he stop sleeve PAH INFORMATION Please note that a stop sleeve is required for optimal setting of the damping stroke Please note that the stop sleeve cannot be used in conjunction with the bellows INFO...

Страница 25: ...ted into the sensor stop sleeve PNP NO normally open Protection class IP65 PUR cable 2 m You can find more information in the technical data sheet on our website INFORMATION The lock nut is included i...

Страница 26: ...ct angle up to 30 For more information refer to the Impact angle and side load adapter section The side load adapter consists of the pin pin guide and optional protection Screw the side load adapter o...

Страница 27: ...piston rod of the product The piston rod is subject to a load because the lateral forces are dissipated by the pin guide If the maximum stroke is reached the pin sits on the fixed stop of the product...

Страница 28: ...a collision with the component Set the side load adapter so that the impact angle is between 0 15 at maximum stroke 0 30 Stroke 0 Stroke maximum value Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany...

Страница 29: ...of injury and material damage in case of non compliance During continuous operation the housing can heat up considerably due to hydraulic damping Observe the recommended cooling temperature in accorda...

Страница 30: ...ted in an internal endurance test where the energy load per hour and the installation situation correspond to the worst case conditions The test takes place in a clean environment and at a room temper...

Страница 31: ...ed under the following circumstances Dirty environment Improper use and use that does not comply with the performance data Permissible temperature range not observed 14 Decommissioning disposal WARNIN...

Страница 32: ...cific technical documents were produced in accordance with Annex VII Part B of this Directive We undertake to provide the market supervisory bodies with electronic versions of special documents for th...

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