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INSTALLATION AND OPERATING INSTRUCTIONS:

O-ring assembly gripper, pneumatic, GS series

15

Zimmer GmbH 

 Im Salmenkopf 5 

 77866 Rheinau, Germany 

 

 

+49 7844 9138 0 

• 

 +49 7844 9138 80 

 www.zimmer-group.com

EN / 2020-11-30

DDOC00228 / g

8  Error diagnosis

Error

Possible cause

Measures

O-ring not installed or pulled out again.

•  After being picked up by the 

product, the O-ring position on the 

spread jaws is not correct.

 

Check the pickup position.

•  The O-ring is not correctly picked up 

by the spread jaws.

 

Check the plunge depth of the 

spread jaws.

 

Check the pick-up position of the 

product.

•  The position relative to the 

workpiece or O-ring does not match 

the recess.

 

Check the exact position.

•  The O-ring is wiped off as the 

product moves into the workpiece.

 

Check the installation position.

 

The product must be recalibrated 

so that it is exactly centered above 

the workpiece as it moves in.

•  The distance between the spread 

jaws and workpiece is too small.

•  The product cannot move in above 

the shaft.

•  As a result, the O-ring cannot slide 

into the annular groove and remains 

situated on the workpiece.

 

Increase the stroke of the spread 

jaws using the adjustment ring.

9  Maintenance

CAUTION

When a product with integrated springs (recognizable by the spring symbol 

 on the housing) is 

disassembled, this must be done using a device.
This device should prevent the piston or piston cover from being ejected by the pre-tensioned spring.

 

Ö

Risk of injury

 

Ö

Disassembly is to be performed only by Zimmer Customer Service.

NOTICE

Zimmer GmbH recommends allowing maintenance and seal replacement to be carried out by Zimmer Customer 

Service.
Dismantling and reassembling the product without authorization may result in complications, as special instal-

lation equipment is required in some cases.
Please contact Zimmer Customer Service if you have any questions.

Maintenance-free operation of the product is guaranteed for up to 

5 million cycles

.

The maintenance interval may shorten under the following circumstances:
•  Dirty environment
• 

Improper use and use that does not comply with the power specifications.

•  Observe the ambient temperature; lubricants harden faster!
Even though the product is maintenance-free as mentioned above, perform a regular visual inspection to check for any 

corrosion, damage or contamination.
We recommend allowing maintenance and seal replacement to be carried out by Zimmer Customer Service. 
Dismantling and reassembling the product without authorization may result in complications as special installation 

equipment is required in some cases.

Содержание GS Series

Страница 1: ...www zimmer group de INSTALLATION AND OPERATING INSTRUCTIONS GS series O ring assembly gripper pneumatic DDOC00228 THE KNOW HOW FACTORY...

Страница 2: ...plate 5 6 Function 5 6 1 Protection class 6 6 2 Technical data 6 7 Installation 7 7 1 General installation information 7 7 2 Installing the mechanical system 8 7 3 Installing the power supply 9 7 3 1...

Страница 3: ...imminent danger to the life and health of people Ignoring these notices can lead to serious injury or even death You absolutely must comply with the described measures for avoiding these dangers The w...

Страница 4: ...ed by qualified specialists in accordance with these installation and operating instructions Make sure that the power cables are disconnected before you install retool maintain or repair the product W...

Страница 5: ...our website www zimmer group com GS series Please contact Zimmer Customer Service if you have any questions 5 2 Type plate A type plate is attached to the housing of the product The article number am...

Страница 6: ...er jaw 2 Stroke setting 3 Power supply 4 Housing 5 Removal jaws 6 Force transmission 7 Drive 8 Integrated slot 9 Mounting and positioning 1 5 8 4 7 9 6 5 8 1 2 3 4 6 1 Protection class NOTICE The prod...

Страница 7: ...t when the power supply is connected Switch off the power supply to the product before all work Secure the power supply against being switched on unintentionally Check the product for any residual ene...

Страница 8: ...NOTICE Non compliance may result in material damage The product is mounted by means of the three tapped holes fn The product is positioned by straight pins in the two fits fo The following work steps...

Страница 9: ...that are available can be found in the accessories list which is available on our website You will also find the necessary ordering information there Use compressed air in accordance with DIN ISO 8573...

Страница 10: ...prevents the complete retraction of the spread jaws in Action on the O ring Grasp the O ring Expand the O ring Positioning for gripping Valve Status Step 1 23456 1 2 3456 12 3 456 123 4 56 1234 5 6 12...

Страница 11: ...orkpiece plunging Position the product above the workpiece in such a way that the upper edge of the spread jaws and the lower edge of the annular groove are aligned with one another Ventilate connecti...

Страница 12: ...with a strength class of 8 8 Observe the permitted tightening torque 1 2 Spread jaws The gripper fingers 9are prepared for installation of the spread jaws 2by inserting the centering sleeves cm Positi...

Страница 13: ...y switch cpby tightening the screws on the mounting block cn cn cp cn cp co 3 4 5 Magnetic field sensor Insert four magnetic field sensors cqinto the corresponding grooves cr Bleed the product complet...

Страница 14: ...crew ct cs Adjustment ring stroke limitation ct Locking screw NOTICE The adjustment ring cscan be turned a maximum of 3 5 revolutions This maximum number of revolutions is only possible when the bleed...

Страница 15: ...hen a product with integrated springs recognizable by the spring symbol on the housing is disassembled this must be done using a device This device should prevent the piston or piston cover from being...

Страница 16: ...ting the product check all power and communication connections as well as all mechanical connections If the product is stored for an extended period the following points are to be observed Keep the st...

Страница 17: ...ents Michael Hoch See manufacturer s address Rheinau Germany 2020 11 15 Martin Zimmer First name last name Address Place and date of issuance Legally binding signature Managing Partner 14 REACH declar...

Страница 18: ...have been used DIN EN ISO 12100 2011 03 Safety of machinery General principles for design Risk assessment and risk reduction DIN EN ISO 4414 Pneumatic fluid power General rules and safety requirement...

Страница 19: ...ATION AND OPERATING INSTRUCTIONS O ring assembly gripper pneumatic GS series 19 Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844 9138 0 49 7844 9138 80 www zimmer group com EN 2020 11 30 DDOC...

Страница 20: ...ATION AND OPERATING INSTRUCTIONS O ring assembly gripper pneumatic GS series Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844 9138 0 49 7844 9138 80 www zimmer group com 20 EN 2020 11 30 DDOC...

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