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York YCAJ44HE8, Инструкция по установке, эксплуатации и обслуживанию, Страница: 65 / 92

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FORM 150.60-NM3

65

YORK INTERNATIONAL

the internal clock. Default values will also be loaded into

memory for all setpoints and cut-outs. These may re-

quire reprogramming to assure they meet chiller op-

erating requirements. In addition, the low battery mes-

sage which is displayed for this condition will disappear.

NOTE: If a power failure should again occur, the above

process will again need to be repeated to bring

the chiller back on line.

In the unlikely event the low battery message should ever

appear, it will require the RTC Chip U13 on the Micropro-

cessor Board (Fig. 12) to be replaced. Care should be

taken to assure that the chip is properly installed. Pin 1

(dimple in the top of the chip) must be oriented as shown

(Fig. 12). The part number for the RTC Chip is

031-00955-000.

CRANKCASE HEATER

The crankcase heater for a compressor will be ON when-

ever the compressor is not running. The heater is inter-

locked into the compressor motor contactor and is not

controlled by the microprocessor.

The purpose of the crankcase heater is to prevent the

migration of refrigerant to the crankcase during shutdown

assuring proper lubrication of the compressor on

start-up.

Anytime power is removed from the chiller for more than

an hour, the crankcase heater should be left on for 24

hours prior to start. This can be accomplished by apply-

ing 115VAC to the control panel.

EVAPORATOR HEATER

The evaporator heater prevents water standing in the

evaporator from freezing. Whenever outdoor ambient

temperature drops below 40°F, the microprocessor will

turn the evaporator ON. If temperature rises above 45°F,

the heater will be turned off.

METRIC DISPLAY

The control panel is capable of providing displays of pres-

sure and temperature in metric values. Temperatures will

be displayed in °C and pressures in kPa.

A Metric to English temperature conversion table is pro-

vided inside the rear cover of this manual. Pressure can

be converted from PSI to kPa using the formula PSI x

6.89 = kPa.

To obtain panel displays in metric, Switch 5 of Dip

Switch S1 on the Microprocessor Board must be placed

in the OPEN position (Page 28). The positioning of this

switch can then be verified by pushing the OPTIONS key

and verifying that “METRIC UNITS READOUT” is pro-

grammed (Page 26).

EMS/BAS CONTROLS

The microprocessor is capable of REMOTE START/

STOP, REMOTE UNLOADING (Pulldown demand limit-

ing), and REMOTE SETPOINT RESET. These functions

can be easily utilized by connecting use supplied “dry”

contacts to the Microprocessor Board.

REMOTE START/STOP BY A CYCLING DEVICE

OR TIME CLOCK

Remote START/STOP is accomplished by connecting a

time clock or other “dry” contact in series with the flow

switch on terminals 13 & 14. See Fig.11 for the location

of the terminals. The contact must be closed to allow the

chiller to run. Any time the contact opens, the chiller will

shut down and the following status message will be dis-

played.

Wiring from these contacts should not exceed 25 ft. and

should be run in grounded conduit that does not carry

any wiring other than control wiring. Additionally, if an

inductive device (relay, contactor) is supplying these

contacts, the coil of the device must be suppressed with

a user supplied YORK P/N 031-00808 suppressor.

REMOTE SETPOINT RESET

(REMOTE RESET TEMP RANGE)

Remote Setpoint Reset allows resetting the setpoint up-

ward from the programmed value in memory. This is ac-

complished by connecting a “dry” contact between ter-

minals 13 & 17. See Fig. 11 for the location of these

terminals. Closing the contact for a defined period of time

allows reset of the setpoint upward by up to 40°F above

the setpoint programmed in memory.

The maximum desired reset must be programmed into

memory and can be a value of 02 to 40°F. This value will

vary according to the user’s requirements. To program

the reset, press the REMOTE SETPOINT TEMP

RANGE key. The following message will appear.

The display will indicate the REM SETPOINT which is

always equal to the chilled liquid setpoint plus the offset

from the reset signal. The display will also show the

REM RANGE which is the same as the maximum reset

required. Key in the maximum reset for the REM

S Y S # 1

N O

R U N

P E R M

S Y S # 2

N O

R U N

P E R M

R E M

S E T P O I N T

=

4 0 . 0

R E M

R A N G E

=

2 0

D E G F

Содержание YCAJ44HE8

Страница 1: ...YCAJ55HE8 YCAJ65HE8 STYLE A 26174A With EPROM 031 01096 001 Standard Brine Metric Models Combined SHOWN WITH OPTIONAL SINGLEPOINTPOWERCONNECTION fi M A N U F A C T U R E R CERTI FI ED TO ARIAS C O M P...

Страница 2: ...72 OPTIONS 74 TROUBLESHOOTINGCHART 87 GENERAL DESCRIPTION These packaged liquid chillers are completely self con tained outdoor units shipped ready for final job installa tion requiring only liquid co...

Страница 3: ...200 3 60 28 230 3 60 40 380 3 60 46 460 3 60 50 380 415 3 50 58 575 3 60 64 346 3 50 Fan Code 8 Compressor Series Compressor Style No of Active Cylinders 4 6 8 Stroke 3 4 Steps of unloading Motor Size...

Страница 4: ...A PLATE SIDE OF PANEL MICROPANEL CONDENSER FANS CONDENSER COIL S POWER PANEL COMPRESSOR 2 COMPRESSOR 1 OPTIONALSINGLE POINTPOWERCONNECT COMPRESSOR POWERSUPPLY COOLER SYSTEM 2 SIGHT GLASS TX VALVE SIGH...

Страница 5: ...FORM 150 60 NM3 5 YORK INTERNATIONAL OPTIONAL SINGLE POINT POWER CONNECTION 26068A 26069A FIG 1 UNIT COMPONENTS Cont d INTERIOR VIEW POWER PANEL SINGLEPOINT CONNECTION TERMINALS GROUND LUGS...

Страница 6: ...ITY CONTROL SOLENOIDS RAINTIGHT TERMINALBOX SUCTION STOP VALVE SIGHT GLASSES 2 OILCHARGING VALVE CRANKCASE HEATER OILPRESSURE ACCESS CONNECTION 27297A 27299 OIL CHARGING VALVE CRANKCASE HEATER DATA PL...

Страница 7: ...tting standard controls 2 Operation below 25 F requires the Optional Low Ambient kit Minimum recommended operating temperature is 0 F 3 Operation above 115 F requires Optional High Ambient kit Maxi mu...

Страница 8: ...reduced system performance nuisance shutdowns and servicing problems The area within the clearances shown above and area under the unit must be kept clear of all obstructions that would impede free a...

Страница 9: ...est YORK Sales Office for detailed drawings PHYSICAL DATA MODELYCA 60 HZ Z88EE8 J44H38 J54HE8 J55HE8 Z65HE8 NOMINAL TONS 60 HZ 93 7 100 5 107 5 114 7 120 7 NO OFREFRIG CIRCUITS 2 2 2 2 2 COMPRESSOR ZB...

Страница 10: ...MAX SIZE INCOMING COND MAX MAX SIZE INCOMING COND YCA MCA1 DUAL ELEM DIS CKT BKR WIRE RANGE6 CPR CPR FAN MCA1 DUAL ELEM DIS CKT BKR WIRE RANGE6 CPR CPR FAN FUSE MIN 4 HACR5 CU ONLY RLA LRA FLA FUSE M...

Страница 11: ...CM 186 225 225 200 250 1 6 350MCM 1 6 350MCM 582 700 800 800 800 1 3 6 350MCM 1 4 1 0 350MCM 516 600 700 600 700 1 3 6 350MCM 1 2 4 0 500MCM 258 300 350 400 350 1 6 350MCM 1 1 600MCM OR 2 1 250MCM 204...

Страница 12: ...ll operating charge and care should be taken to avoid damage due to rough handling The units are shipped without export crating unless it is specified by Sales Order A unit should be lifted by inserti...

Страница 13: ...ed Mounting holes are provided in the steel channel for bolt ing the unit to its foundation See DIMENSIONS For ground level installations precautions should be taken to protect the unit from tampering...

Страница 14: ...D YCAZ88EE8 CP 2 32 CP 2 31 CP 2 32 CP 2 31 YCAJ44HE8 CP 4 27 CP 4 27 CP 4 27 CP 4 27 YCAJ54HE8 CP 4 27 CP 4 27 CP 4 27 CP 4 27 YCAJ55HE8 CP 4 27 CP 4 27 CP 4 27 CP 4 27 YCAJ65HE8 CP 4 27 CP 4 27 CP 4...

Страница 15: ...vent formation of con densation on lines in warm humid climates 7 A chilled water flow switch either by YORK or others MUST be installed in the leaving water piping of the cooler There should be a str...

Страница 16: ...16 YORK INTERNATIONAL WIRING DIAGRAMS LD02165 FIG 5 ELEMENTARY DIAGRAM...

Страница 17: ...FORM 150 60 NM3 17 YORK INTERNATIONAL FIG 5 ELEMENTARY DIAGRAM Cont d LD02166...

Страница 18: ...18 YORK INTERNATIONAL CONNECTION DIAGRAM SYSTEM WIRING YCA 95 130 ARI LD02167 LD02168 LD02169 FIG 6 SYSTEM WIRING 6 CYL Z COMPRESSOR 4 6 CYL J COMPRESSOR COOLER CONDENSERFANS...

Страница 19: ...FORM 150 60 NM3 19 YORK INTERNATIONAL COMPRESSOR TERMINAL BOX SYSTEM NO 1 COMPRESSOR TERMINAL BOX SYSTEM NO 2 FIG 6 SYSTEM WIRING Cont d LD02170...

Страница 20: ...20 YORK INTERNATIONAL CONNECTION DIAGRAM ELECTRICAL BOX FIG 7 CONNECTION DIAGRAM LD02171...

Страница 21: ...FORM 150 60 NM3 21 YORK INTERNATIONAL FIG 7 CONNECTION DIAGRAM Cont d LD02172...

Страница 22: ...and loading unloading de cisions are performed by the Microprocessor to maintain leaving water temperatures These decisions are a func tion of temperature deviation from setpoint and rate of change of...

Страница 23: ...ntial CURRENTTRANSFORMER C T A C T on the 3 power wiring of each motor sends AC signals proportional to motor current to the Power Sup ply Board which rectifies and filters the signal to variable DC v...

Страница 24: ...TERIOR 25999A MICROPROCESSOR BOARD KEYPAD TB3 26000A LCD DISPLAY BOARD MICROPROCESSOR BOARD UNITON OFF SWITCH 2TTRANSFORMER RELAY OUTPUT BOARD 1 TB3 CONNECTIONS FOR FLOW SWITCH LEAD LAG SELECTORAND EM...

Страница 25: ...which are being displayed If a message is required to be updated faster than every 2 seconds the appropriate key for the desired display may be pushed and held Updating will be at 4 second inter vals...

Страница 26: ...ed by the user These options are se lected by the S1 Dip Switch on each Microprocessor Board Fig 12 Proper programming of the switch is important during commissioning of the chiller The OP TIONS displ...

Страница 27: ...I S H U N I T S R E A D O U T M E T R I C U N I T S R E A D O U T R E T U R N W A T E R C O N T R O L L E A V I N G W A T E R C O N T R O L L O C A L C O N T R O L M O D E R E M O T E C O N T R O L M...

Страница 28: ...N Display messages will show units of measure in English units F PSI etc CLOSED Display messages will show units of measure in Metric units C kPa etc SWITCH 6 OPEN This MUST be selected for chillers w...

Страница 29: ...In this mode maximum chiller efficiency will be achieved If the Low Ambient option is installed the fan control will automatically change to pressure control at tempera tures below 25 F See page 66 f...

Страница 30: ...he CLOCK SET SCHEDULE HOLIDAY is keeping the chiller from running Run Permissive is an indicator that an external cycling contact i e flow switch connected to terminals 13 and 14 is open or a system s...

Страница 31: ...r programmable threshold and the micro is unloading the affected system to pre vent shutdown on a manual high pressure cut out Re loading will take place when discharge pressure has dropped 60 PSIG be...

Страница 32: ...P S Y S 2 H I G H D S C H C H I L L E R F A U L T H I G H A M B I E N T T E M P S Y S 1 L O W O I L P R E S S C H I L L E R F A U L T 1 1 5 V A C U N D E R V O L T A G E S Y S 2 L O W O I L P R E S S...

Страница 33: ...able data after any one of the following keys is pressed PROGRAM SET SCHEDULE HOLIDAY OPER DATA HISTORY Cancel Key The CANCEL key allows the user to change errors in the data being programmed into mem...

Страница 34: ...PROGRAM 26572A PROGRAM KEY PROGRAMMINGUSERPROGRAMMABLESAFETIES LIMITS O U T O F R A N G E T R Y A G A I N D I S C H A R G E C U T O U T 3 9 5 P S I G PROGRAM KEY THESE VALUES MAY CAUSE DAMAGE TO THE...

Страница 35: ...0 0 F for this cut out if S1 Dip Switch 2 on the Micro Logic Board is in the CLOSED position In the OPEN position a fixed 25 F cut out is recognized OUTSIDE AIR TMP HIGH CUT OUT The OUTSIDE AIR TMP HI...

Страница 36: ...educed loader and compressor cycling Typically this value should be programmed for 00 1 F When program ming values like 00 1 F it is first required to key in 00 Example 00 1 F Additional details for p...

Страница 37: ...stablishes the rate of change of return or leaving water temperature where the micro will override the normal 30 150 seconds per stage load ing rate which is based on error between setpoint and actual...

Страница 38: ...s played when the SET TIME key is pressed To program the day time and date first press the AD VANCE DAY key until the appropriate day of the week is displayed The day will advance each time the key is...

Страница 39: ...days to view times programmed use the ADVANCE DAY KEY not the ENTER KEY This will assure that after viewing MONDAY that the ENTER KEY is not pressed changing times programmed for the rest of the week...

Страница 40: ...of compressor and loader cycling that is critical to precisely controlling temperature MANUAL OVERRIDE M A N U A L O V E R R I D E RETURN WATER CONTROL may also be used on batch and process applicati...

Страница 41: ...till timing out The effects can be reduced by programming the anti recycle timer Page 36 for a minimum of 300 seconds if it isn t already pro grammed for 300 seconds If problems still arise switch to...

Страница 42: ...e CHILLED LIQUID TEMP RANGE key The display will first exhibit a message that RETURN WATER TEMP CONTROL is selected and 3 seconds later automat ically scroll to the next display of LWT and CR The cur...

Страница 43: ...p and a wide control loading unloading range com pressor loader cycling is reduced wear and tear on me chanical parts is reduced and pulldown demand is auto matically limited This makes the selection...

Страница 44: ...entered into memory and the display will advance to the next user programmable limit The micro will accept a range of programmable values between 0 5 5 0 F min PROGRAMMING LEAVING WATER CONTROL Chill...

Страница 45: ...s leaving water temperature may vary considerably as a result of a compressor that cannot restart due to the anti recycle timer To eliminate this increase the T temperature differential of the CR and...

Страница 46: ...ull temperature down select 0 1 F To program the RATE CONTROL TEMP first press line PROGRAM key Repetitively press the ENTER key until the display below appears Key in the desired value and press the...

Страница 47: ...e values between 0 5 5 0 F min LOADING AND UNLOADING RETURN WATER TEMPERATURE CONTROL In return water temperature control loading and unload ing will take place according to the difference between the...

Страница 48: ...48 YORK INTERNATIONAL FIG 15 5 STEP LOADING UNLOADING RETURN WATER CONTROL LD02174 FIG 16 7 STEP LOADING UNLOADING RETURN WATER CONTROL NOTE 7 Step Loading Unloading is Not Presently Available LD02175...

Страница 49: ...CONTROL RANGE which is below the programmed Low Limit WATER TEMPERA TURE the microprocessor will unload the chiller in 20 sec intervals until water temperature rises back into the CONTROL RANGE If tem...

Страница 50: ...50 YORK INTERNATIONAL LD02176 FIG 19 LEAVING WATER CONTROL LOADING UNLOADING 7 STEP NOTE 7 Steps Loading Unloading is not presently available...

Страница 51: ...r current is exceeding 120 FLA at the 3 second point the compressor will shut down After 4 seconds of operation motor current must be greater than 15 FLA but less than 115 FLA as long as the compresso...

Страница 52: ...ator These sensors are wired into the motor protec tor module located inside the Motor terminal box As the motor windings heat and cool the resistance of the mo tor temperature sensors will change If...

Страница 53: ...s shown below High Ambient Temperature Safety The High Ambient Temperature Safety assures that the chiller does not run in ambients above 130 F where po tential malfunction of system mechanical and el...

Страница 54: ...e of tripping the relief valve due to a very high rate of rise in pressure resulting from a controls problem which would cause condenser water flow to be interrupted In this case the pressure rise is...

Страница 55: ...n of the use of the keys for remote printer or local data retrieval will follow An optional printer Page 77 will be required for remote printout REMOTE PRINTOUT Oper Data The OPER DATA key allows the...

Страница 56: ...rage area for data related to each of the last 3 safety shutdowns The printout will begin with the most recent fault which occurred The most recent fault will always be stored as SAFETY SHUTDOWN NO 1...

Страница 57: ...oid status run time etc A total of 20 different displays are offered When the OPER DATA key is pressed the following message will appear Repetitively pressing the ENTER key allows the operator to scro...

Страница 58: ...Compr Loaded Lag Compr Loaded On some STEPS actual Loading will NOT change S Y S 2 R U N T I M E 0 S E C S 7 STAGE STEP 0 Both Compressors OFF 1 Lead Compr Unloaded Lag Compr OFF 2 Lead Compr 1 Stage...

Страница 59: ...titively pressing the ENTER key will allow the operator to scroll through the informa tion available in the SAFETY SHUTDOWN Buffer In the information that follows a sample message along with an explan...

Страница 60: ...ssure Readout is installed This display shows the oil pressure at the time of the fault This display informs the operator whether SYS 1 liquid line solenoid was energized ON or de energized OFF at the...

Страница 61: ...START STOP was in the RUN mode ON or STOP mode OFF This message indicates the number of stages which were loaded on SYS 2 at the time of the fault This display indicates the number of fans on SYS 2 w...

Страница 62: ...ed to terminals 23 and 24 Fig 23 are supplied which will transition to function as a warning whenever a fault shutdown occurs on any sys tem or if power is lost to the control panel The dry con tacts...

Страница 63: ...l automatically become the lead anytime the system switch on the Microprocessor Board of the compressor currently in the lead is placed in the OFF position This is also done to maintain water temperat...

Страница 64: ...E KEEPING WILL BE MAINTAINED IN MEMORY REGARDLESS OF WHETHER THE CLOCK IS ON OR OFF AND REGARDLESS OF THE LENGTH OF THE POWER FAILURE To disable the clock place the jumper Fig 25 in the OFF positions...

Страница 65: ...tch 5 of Dip Switch S1 on the Microprocessor Board must be placed in the OPEN position Page 28 The positioning of this switch can then be verified by pushing the OPTIONS key and verifying that METRIC...

Страница 66: ...of the device must be suppressed with a user supplied YORK P N 031 00808 suppressor NOTE Remote Setpoint Reset will not operate when a Remote Control Center Option Kit is connected to the Micro Panel...

Страница 67: ...ontrol system is to automatically adjust the compressor pumping ca pacity to balance with the cooling load at a pre deter mined return water temperature and to permit the com pressor to start under pa...

Страница 68: ...the recessed opening to the suction plenum effectively blocking the flow of suction gas into the cylinders blocked suction unloading The cylinders are now unloaded LOADING When the solenoid valve is...

Страница 69: ...cooler 7 Check panel to see that it is free of foreign mate rial wires metal chips etc 8 Visually inspect wiring power control Must meet NEC and all local codes See Figs 9 11 9 Check for proper size f...

Страница 70: ...umn of liquid when the unit is operating normally On start up foaming of the oil may be evi dent in the compressor oil sight glass After the wa ter temperature has been pulled down to operating condit...

Страница 71: ...sequence and timing previously described When a compressor starts internal timers limit minimum time before another compressor can start to 1 minute Time between stages of loading is also limited by...

Страница 72: ...will load if cooling demand tem perature and rate control requires 12 After 3 minutes of run time the lead compressor will load if cooling demand temperature and rate control requires and extra steps...

Страница 73: ...any part of the hermetic compres sor F Open the coil drain valve slowly and drain as much oil from the compressor as possible G Examine the oil for any metal particles which would indicate wear on th...

Страница 74: ...pump contact will transition as soon as a System Switch on the micro processor board is placed in the ON position If a daily schedule is programmed the evaporator water pump contacts will transition...

Страница 75: ...CAJ44HE8 17P 471 01262 102 YCAJ44HE8 28P 471 01262 102 YCAJ44HE8 46P 471 01262 102 YCAJ44HE8 58P 471 01262 102 YCAJ54HE8 17P 471 01262 102 YCAJ54HE8 28P 471 01262 102 YCAJ54HE8 46P 471 01262 102 YCAJ5...

Страница 76: ...whenever discharge pressure exceeds 340 PSIG These fans will stay on until discharge pressure drops below 120 PSIG NOTE The corresponding compressor must be on for 4 seconds before these fans are per...

Страница 77: ...the cooler which keeps the compressor on the line The option will provide hot gas bypass on both compressors enabling hot gas to be ac tive regardless of which compressor is in the lead NOTE The micr...

Страница 78: ...F The hot gas solenoid will be activated at 45 1 2 F in the example above and hot gas may then be fed according to the suction pressure and the pressure regulated valve setting Once activated the mic...

Страница 79: ...ed for DISCHARGE PRES SURE FAN CONTROL See Page 29 Fan cycling will operate as indicated in Table 3 The kit consists of discharge pressure transducers for each system wire harnesses and associated mou...

Страница 80: ...r is in the form of a compact roll and is easily handled compared to larger printers using wider busi ness form style paper The paper is 2 25 wide desk top calculator paper that can be easily and inex...

Страница 81: ...The printer may be left connected to the micro panel Parts The following parts are required 1 Weigh Tronix IMP 24 Model 2600 printer 2 2 25 wide desk top calculator paper 3 25 ft Twisted Pair Shielded...

Страница 82: ...ts down on a fault regardless of whether the fault causes a system or the entire chiller to lockout or whether restart is permitted This is the same print out that is obtained when the OPER DATA Key i...

Страница 83: ...efer to Fig 36 and the Parts List for place ment of the grilles and the proper hardware required 4 Notch grilles to suit water connection and wiring har nesses as needed 5 If the High Ambient Sunshiel...

Страница 84: ...otch grilles to suit water connections and wiring harnesses 2 Discard existing grilles to attach louver panels where necessary FIG 37 LOUVERED AND WIRE GRILLE INSTALLATION Parts List PART ITEM QUAN DE...

Страница 85: ...ion Shown ASSEMBLY INSTRUCTIONS 1 Condensing and remote DX evaporator arrangement shown 2 Standard units with cooler discard items 20 21 FIG 39 LOUVERED INSTALLATION Parts List PART ITEM QUAN DESCRIPT...

Страница 86: ...al should be connected to the and terminals on the TB3 Terminal Block at the right of the Microprocessor Board Be sure polarity is correct CAUTION THE 0 10VDC INPUT SIGNAL WIRING MUST NOT BE EARTH GRO...

Страница 87: ...may not Energize be up 2 External motor protector tripped 2 Check for defective External motor protector wiring and motor problems Assure that motor protector is not tripped due to external high pres...

Страница 88: ...rnal H P correctly set restart unit Cut out Switch opens 6 Assure OAT sensor is reading properly 6 Place a thermometer next to the sensor a Motor Current Fault and compare reading to the display w i l...

Страница 89: ...thermometer located in 33 0 F 2 09 waterpiping 36 0 F 2 22 38 0 F 2 28 41 0 F 2 37 43 0 F 2 43 46 0 F 2 54 48 0 F 2 60 50 0 F 2 67 53 0 F 2 77 55 0 F 2 83 57 0 F 2 89 59 0 F 2 95 61 0 F 3 02 63 0 F 3...

Страница 90: ...d not great enough 3 OK Become familiar with control operating 4 Defective loading solenoid 4 Replace compressor loading solenoid 5 Faulty wiring to loading solenoid 5 Check wiring 6 Defective water t...

Страница 91: ...43 9 111 231 8 44 4 112 233 6 45 0 113 235 4 45 6 114 237 2 46 1 115 239 0 46 7 116 240 8 47 2 117 242 6 47 8 118 244 4 48 3 119 246 2 48 9 120 248 0 49 4 121 249 8 50 0 122 251 6 50 6 123 253 4 51 1...

Страница 92: ...pic Team 36USC380 P O Box 1592 YORK Pennsylvania USA 17405 1592 Subject to change without notice Printed in USA Copyright by YORK International Corporation 1997 ALL RIGHTS RESERVED Form 150 60 NM3 595...

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