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14. PERIODIC SERVICE

Lx410/450/490 Operator's Manual

SA221/324/424 Operation Manual

14. PERIODIC SERVICE

Explosion Hazard

●

Never smoke around the battery.

●

Never smoke during refueling.

●

Keep sparks and open flames
away from the battery and the fuel
tank.

●

The battery emits hydrogen and
oxygen during recharging and
can pose a serious hazard.

●

Never work under any hydraulically supported
devices which can settle down, suddenly leak
or be accidentally lowered.

●

Always support the tractor securely with
rugged jack stands or other suitable lifting
device with the capacity of more than 3 tons.

●

Always allow the tractor to fully cool down
before accessing the:
• engine, muffler, radiator and hot

components

●

Always park the tractor on a solid and level
ground.

●

Engage the parking brake securely, for
details, see "6. Lock and Set the Parking
Brake" on page 7-3.

●

Push down Power Take Off (PTO) switch to
OFF position.

●

Lower all the implement to the ground.

●

Move the range shift lever to N (neutral)
position.

●

Shut off the engine.

●

Remove the key from the starter key switch
before starting any maintenance work.

●

Chock all the tires safely and securely.

! WARNING

■

Service the Tractor

IMPORTANT

●

Service and maintain the tractor more frequently if
the tractor is used in severe conditions.

●

Engine components and parts can get dirty or
deteriorate on the following condition:
• the tractor is operated in extreme heat
• dusty locations
• severe operating conditions

●

The engine oil deteriorates earlier than expected
on the following conditions:
• the tractor is constantly operated at slow or low

engine speeds

• the tractor is used frequently for short durations
• for details, see "1. Maintenance Check List " on

■

Warranty and Repair of the
Engine

NOTE

●

The maintenance, inspection, repair and
replacement services on the engine emission
control devices and systems:
• can be performed at the owner's expense by

any qualified off road engine repair shop or
mechanic

• warranty repairs must be executed by an

authorized Yanmar tractor dealer

SA221_324_424_OperatorsManual.book 1 ページ２０１８年６月４日　月曜日　午後５時１９分

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Содержание SA Series

Страница 1: ...T TRACTOR OPERATION MANUAL OPERATION MANUAL SUB COMPACT TRACTOR COMPACT TRACTOR Tractor Serial Number 400001 SA Series SA221 SA324 SA424 0A041 EN0072 Ver 1 0 Jul 2018 YTSK PRINTED IN U S A YANMAR AGRI...

Страница 2: ...his Equipment May Create Sparks That Can Start Fires Around Dry Vegetation A Spark Arrestor May be Required The Operator Should Contact Local Fire Agencies For Laws or Regulations Relating to Fire Pre...

Страница 3: ...e implement safely correctly and efficiently The Operation Manual is organized with sections arranged in a particular order so that the operator can better understand the safety messages and the contr...

Страница 4: ...gine oil pressure Alternator battery charging light Starter key switch Engine start Engine run Engine shut off Preheating Lights Turn signal Headlight Headlight low Lights Hazard warning light Levers...

Страница 5: ...ry 2 Years 1 11 13 Use a Spark Arrestor 1 11 14 Understand the Tractor Safety Decals 1 12 Safety Alert Symbols 1 12 Care of Safety Decals 1 12 EMISSION SYSTEM WARRANTY 2 3 1 Specifications Table 3 1 2...

Страница 6: ...the Tractor SA324 424 8 14 Allowable Loads When Towing with the Tractor 8 15 Uphill and Downhill Slopes 8 18 Steep Downhill Slope 8 18 1 Operate the Power Take Off PTO System 9 1 Rear Power Take Off P...

Страница 7: ...heels 12 7 4 Weights Option 12 7 Select the Appropriate Amount of Front Weight 12 8 Front Weights option 12 8 Select the Appropriate Amount of Rear Weight 12 9 Use the Optional Rear Ballast 12 9 Use L...

Страница 8: ...aulic Oil Filter and HST Hydraulic Oil Filter 14 15 5 Every 50 Hours 14 15 Check the Front Axle Gear Oil Level 14 15 Check the Fuel Water Separator 14 16 Service the Alternator Fan Belt 14 17 Grease F...

Страница 9: ...5 Replace the Headlights Bulb 15 5 Replace the Work Lights Bulb Option 15 6 Replace the Tail Lights Bulb 15 6 Replace the Turn Signal Hazard Lights Bulb 15 7 4 Headlights 15 8 Adjust the Headlights 15...

Страница 10: ...g and servicing the tractor Carefully study all of the information in the Operation Manual so that the operator can avoid personal injury or property damage 1 About the Operation Manual NOTE Unless ot...

Страница 11: ...ty is involved Please read and strictly observe the message that follows the safety alert symbol DANGER WARNING WARNING CAUTION NOTICE WARNING READ AND FOLLOW ALL INSTRUCTIONS IN THE OPERATION MANUAL...

Страница 12: ...for technical assistance The seat is included in the safety zone by ROPS When replacing the seat use Yanmar genuine parts 4 Use the retractable seatbelt while operating the tractor with the Roll Over...

Страница 13: ...balance of the tractor To positively stabilize the tractor select a maximum possible tire tread width appropriate for the intended application Contact YOUR LOCAL YANMAR TRACTOR DEALER for technical a...

Страница 14: ...off the moving tractor 8 When driving at night ensure that all necessary lights are illuminated 9 When driving do not shift the range gear Always shift the range gear when the tractor is completely st...

Страница 15: ...al tipover when traveling up and down slope site conditions To improve stability on a slope select the widest possible tire tread width Observe the instructions for appropriate weighting Do not operat...

Страница 16: ...ng action can cause damage to the hydraulic lift circuit 10 Use safety lights and devices at night because slow moving tractors on public road are hard to see 1 Push down Power Take Off PTO switch to...

Страница 17: ...uation where the operator and or Roll Over Protective Structure ROPS can be struck which can result in serious injury 1 Always keep the Roll Over Protective Structure ROPS in its original condition 2...

Страница 18: ...e engine as the diesel fuel may cause a fire or explosion 7 Do not smoke while refueling Keep any spark or open flame away from the fuel tank 8 Never refuel the tractor indoors because diesel fuel vap...

Страница 19: ...operation frequently Adjust and service as required 24 Keep all bolts and nuts tightened make sure the tractor and the attachment is in safe working condition 25 Avoid changing the engine governor set...

Страница 20: ...e of sale or at the time of entering into the lease or rental contract stating that it is a violation of Section 4442 or 4443 to use or operate the engine on any forest covered brush covered or grass...

Страница 21: ...perator must remain cautious The messages are presented together with the word CAUTION and the safety alert symbol Care of Safety Decals 1 Always keep all the safety decals clean and clearly legible 2...

Страница 22: ...0 TO AVOID INJURY OR DEATH Do not start engine by shorting across starter terminals or bypassing safety start switch Start engine only from seat with transmission and PTO OFF STAY CLEAR OF ENGINE FAN...

Страница 23: ...y a container approved by the local effective law 2 Make sure to shut off the engine before refueling After refueling replace fuel filler cap securely and wipe off any spilled diesel fuel before start...

Страница 24: ...re adjusting to fit 7 Reduce speed when turning or operating around hazards on rough ground steep slopes 8 Do not allow operation of the machine by untrained persons 9 Before dismounting from or servi...

Страница 25: ...his structure must be replaced Keep the retractable seatbelt fastened while operating the tractor with the Roll Over Protective Structure ROPS in the unfolded up position the preceding practice reduce...

Страница 26: ...ields in place Keep hands feet and clothing away Operate only with 540 RPM AVOID INJURY FROM SWIVEL SEAT BRACKET Never reach into the crushing area when folding down the swivel seat bracket Hold the h...

Страница 27: ...rator and other persons Do not attempt to do work that is beyond the owner operator capability and knowledge When in doubt always consult YOUR LOCAL YANMAR TRACTOR DEALER For information about servici...

Страница 28: ...ome illegible A Roll Over Protective Structure ROPS serial number 4 Post Roll Over Protective Structure ROPS for SA424 B 4 Post Roll Over Protective Structure ROPS Serial Label Type Serial No Tractor...

Страница 29: ...ad compression ignition engine at no charge to you including diagnosis parts and labor Manufacturer s Warranty Period 2018 2019 or 2020 model year off road compression ignition engines are warranted f...

Страница 30: ...nty period Any replacement part which is functionally identical to the original equipment part in all respects may be used in the maintenance or repair of your engine and shall not reduce YANMAR s war...

Страница 31: ...lect improper maintenance or unapproved modifications Your engine is designed to operate on diesel fuel only Use of any other fuel may result in your engine no longer operating in compliance with CARB...

Страница 32: ...4 1 15 5 Front axle Oil US gal L 0 8 3 0 Dimensions Overall Length with 3 Point Hitch in mm 102 1 2594 105 8 2688 Overall Width with R4 Tires in mm 47 3 1200 54 6 1387 54 1 1373 Overall Height with R...

Страница 33: ...enter Position Control Open Center Pump Capacity main US gal min L min 4 3 16 1 Pump Capacity steering US gal min L min 3 7 14 1 3 Point Hitch Limited Category 1 Max Lift Force Lift Point lb kg 24 in...

Страница 34: ...d Using unapproved implements can result in malfunction failure and damage to the tractor Using unapproved implements can also increase the possibility of injury to the operator or other people The Ya...

Страница 35: ...wer Take Off PTO shaft 9 Front tires 10 Front weight hitch Option 11 Roll Over Protective Structure ROPS 12 Hydraulic quick couplers 13 Rear Power Take Off PTO shaft 14 Lower links 15 Top link hook 16...

Страница 36: ...et Option 13 Console box left 14 Mid Rear Power Take Off PTO select lever 15 Cup holder 16 Power Take Off PTO switch 17 Reverse override switch 18 Cruise control switch Option 19 Range shift lever SA3...

Страница 37: ...art and or shut off the engine A OFF position B ON position C START position D Preheating position 3 Throttle control lever Increases or decreases the engine speed Revolutions Per Minute rpm rate A Th...

Страница 38: ...A Parking brake lock lever B Parking brake lock holder a Lock b Unlock 5 Implement control lever Control the loader a Lower b Float c Dump d Dump faster e Raise f Curl NOTE When the implement control...

Страница 39: ...l position 7 3 point hitch control lever Control the height of the lower links A 3 point hitch control lever a Move the 3 point hitch control lever forward to lower the implement b Move the 3 point hi...

Страница 40: ...elerated speed depends on how far the forward drive pedal or the reverse drive pedal is depressed A Forward drive pedal B Reverse drive pedal 12 12V DC outlet Option Outlet used for 12V DC supply A 12...

Страница 41: ...e Mid Power Take Off PTO and the Rear Power Take Off PTO simultaneously 15 Cup holder 16 Power Take Off PTO switch Turn ON or OFF the Power Take Off PTO A Power Take Off PTO switch a OFF position b ON...

Страница 42: ...for light load operation High traveling speed 20 Headlight switch Turn the headlights switch to the following positions and functions below A Headlights switch B Turn signal switch C Red button hazard...

Страница 43: ...ts a ON b OFF 23 Operator seat forward and backward lever For details see Adjust the Operator Seat on page 7 2 24 Hydraulic flow control stop knob Increases decreases and closes opens the hydraulic ci...

Страница 44: ...as necessary While the 4 wheel drive can improve access to terrain with dangerous slopes the danger of tipping over is still present IMPORTANT Always disengage the 4 wheel drive during driving on a p...

Страница 45: ...disengage after removing foot from the differential lock pedal Change turning direction side to side while driving slowly Travel direction can also be changed between forward and reverse to make diff...

Страница 46: ...the power generated by the alternator is too low fully push the throttle control lever forward increase the engine speed If the light still remains illuminated immediately shut down the engine contact...

Страница 47: ...level 5 Check the transmission hydraulic oil level 6 Check the coolant level 7 Remove grass clippings and debris from the tractor 8 Clean the air filter element 9 Check any liquid leaks such as engine...

Страница 48: ...rea To prevent serious illness or death caused by the colorless and odorless carbon monoxide emitted by the engine WARNING 1 Start the Engine Always observe the following precautions when starting the...

Страница 49: ...belt to the buckle located on the left side of the operator seat A Buckle a Retractable seatbelt 3 Adjust the retractable seatbelt to the suitable length IMPORTANT After adjusting the operator seat po...

Страница 50: ...belt quick release button The retractable seatbelt flies to the right which is highly dangerous Positioning the retractable seatbelt far away from the operator s abdominal area can be dangerous in the...

Страница 51: ...sh the 3 point hitch control lever forward to the lowest position and lower the mid or rear mounted implements to the ground SA221 SA324 424 A 3 point hitch control cutting height adjustment lever a L...

Страница 52: ...ne does not run ON position The engine oil pressure warning light and the alternator battery charging light illuminates START position The starter turns the flywheel to run the engine The engine begin...

Страница 53: ...efore the engine started wait until both the starter and engine stop rotating before trying to start the tractor again Ambient Temperature F C Preheating Time sec Over 32 0 2 to 3 Below 32 0 4 NOTE Wh...

Страница 54: ...ft lever to the N neutral position SA324 424 3 Push down Power Take Off PTO switch to OFF position Temperature F C Warming up Time min Over 32 0 At least 5 32 to 14 0 to 10 5 to 10 14 to 4 10 to 20 10...

Страница 55: ...securely for details see 6 Lock and Set the Parking Brake on page 7 3 2 Move the range shift lever to the N neutral position SA324 424 A Range shift lever a N Neutral position 3 Operator must be prope...

Страница 56: ...antly look backward sideways and downward to ensure no child is behind the tractor Do not under any circumstances attach a load to the axle housing Always decrease the tractor speed before turning Dur...

Страница 57: ...the lubricating oil earlier than the standard oil change schedule For the recommended oil change schedule for details see Chapter 13 MAINTENANCE on page 13 1 1 Operate a New Tractor NOTE The precedin...

Страница 58: ...the hole 6 To secure the play absorbing vibration insulating rubber block pull the upper bolt to the near side and insert the pins Raise unfolded up the Roll Over Protective Structure ROPS 1 Pull out...

Страница 59: ...C Hazard lights button switch 3 Start the engine Regarding on how to start the engine for details see Chapter 7 OPERATE THE ENGINE on page 7 1 4 Warm Up Transmission Hydraulic Oil in a Cold Weather S...

Страница 60: ...period of time as specified in the table below A Parking brake lock lever B Power Take Off PTO switch C Range shift lever 5 Select travel speed Range Shift Lever SA324 424 A Range shift lever a L Low...

Страница 61: ...tions Per Minute rpm b Decrease the engine speed Revolutions Per Minute rpm 7 Raise the implement 3 Point Hitch Control Lever Pull the 3 point hitch control lever backward Move any attached implements...

Страница 62: ...trol lever 8 Disengage the parking brake 1 Further depress the brake pedal A Brake pedal B Parking brake lock lever NOTE Use the implement control lever to move any attached implements to the raised p...

Страница 63: ...released completely 4 Depress the brake pedal to stop the tractor 5 Move the range shift lever to the N neutral position SA324 424 6 Push the 3 point hitch control lever forward to lower any implemen...

Страница 64: ...ke comes out from the exhaust pipe Regularly check the following while driving to ensure that all parts are functioning normally A Fuel gauge B Engine coolant warning light IMPORTANT Leave the operato...

Страница 65: ...power generated by the alternator is too low fully push the throttle control lever forward increase the engine speed If the light still remains illuminated immediately shut down the engine contact YOU...

Страница 66: ...ediately contact YOUR LOCAL YANMAR TRACTOR DEALER for technical assistance Avoid injury Before checking always allow the radiator to cool down the radiator is hot and can cause burns the build up pres...

Страница 67: ...parking on a slope is unavoidable chock all the tires safely and securely engage the parking brake securely for details see 6 Lock and Set the Parking Brake on page 7 3 A C B WARNING 7 Practices for S...

Страница 68: ...in an extremely dangerous situation 13 While on the road avoid under any circumstances operate an implement 14 While driving on a road with an implement attached to the 3 point hitch Set the 3 point...

Страница 69: ...off the hole 7 After pushing or towing the tractor return the shaft to the original position pushing the screw driver forward until the shaft can rotate counterclockwise forward Push or Tow the Tracto...

Страница 70: ...lt in loss of control of the tractor Before towing always ensure that the tractor has the capability to handle the total weight of all equipment and loads Make sure the tractor is heavy and powerful e...

Страница 71: ...tor A Typical example of installed Slow Moving Vehicle SMV emblem To prevent serious personal injury or death Always follow the cautions below Make sure to raise and center the boom close the dipperst...

Страница 72: ...lope The preceding action can make the tractor uncontrollable and suddenly roll down the hill Do not move the range shift lever in N neutral position when on the slope the preceding action can make th...

Страница 73: ...steering wheel 3 The preceding state is normal IMPORTANT Always slowly drive the tractor on a slope Avoid injury When backing up a slope keep the tractor parallel with the inclination of the slope A...

Страница 74: ...cked onto the swivel seat bracket stay A Rear latch of the swivel seat bracket B Swivel seat bracket stay 4 Push down and hold the swivel release handle and rotate the seat clockwise A Swivel Release...

Страница 75: ...Refer to figure b Downward Unlock the swivel seat bracket rotation 7 Make sure the rear latch of the swivel seat bracket is unlocked from the swivel seat bracket stay A Rear latch of the swivel seat b...

Страница 76: ...o not engage the differential lock while the tractor is traveling at a high speed IMPORTANT If differential lock does not disengage after removing foot from the differential lock pedal Change turning...

Страница 77: ...the parking brake securely for details see 6 Lock and Set the Parking Brake on page 7 3 and chock all the tires safely and securely Avoid approaching or touching any rotating component WARNING 1 Oper...

Страница 78: ...engine is running with Power Take Off PTO engaged the safety interlock system shuts down the engine the system also stops all operations on the tractor When the Mid rear Power Take Off PTO select lev...

Страница 79: ...e Rear Power Take Off PTO simultaneously 7 Pull up the Power Take Off PTO switch to ON position 8 Move the throttle control lever to adjust the engine speed suitable for operation A Throttle control l...

Страница 80: ...d Power Take Off PTO switch to OFF position 5 Sit on the operator seat 6 Start the engine 7 Pull up Power Take Off PTO switch to ON position A Power Take Off PTO switch 2 Install an Implement to Power...

Страница 81: ...away from rotating driveline Keep clothing away from rotating driveline Make sure all shields and guards are in position and are correctly installed and used 4 Operate the Power Take Off PTO while the...

Страница 82: ...ntrol lever in the raised position lock the 3 point hitch control lever with the position stop knob for the 3 point hitch control lever Do not fully close the hydraulic flow control stop knob in order...

Страница 83: ...und of the implement 3 Loosen the position stop knob 4 Move the position stop knob rearwards until position stop knob stops against the 3 point hitch control lever 5 Tighten the position stop knob to...

Страница 84: ...on lock the 3 point hitch control lever with the position stop knob do not fully close the hydraulic flow control stop knob closing the hydraulic flow control stop knob can cause damage to the hydraul...

Страница 85: ...t to the ground 4 Loosen the locknut Rotate the top link body to lengthen or shorten the top link as required Avoid injury Always be extremely careful when backing up the tractor Always clear the surr...

Страница 86: ...etails see 7 Safe Practices for Parking the Tractor on page 1 7 2 Chock all the tires safely and securely 3 Lower the implement to the ground 4 Loosen the locknut located on the lift link right 5 Rota...

Страница 87: ...ecurely and place chocks A around the front wheels 4 pcs in total A Chocks 3 Install jack stands under the both rear axle of the tractor A Jack stands B Lift jack NOTE Check the procedure for adjustin...

Страница 88: ...he Check Chain on page 10 6 A A A F B F E D G C H I IMPORTANT Hinge Pin G a clevis pin and a cotter pin which has already been used on the tractor are used when installing 3 Point hitch kit Install Hi...

Страница 89: ...nk d Rear position on Lower Link Parts No Name Qty Remarks SA221 SA324 424 1A8330 71110 LINK ASSY 1 1 Top Link 1A8330 71120 PIN 1 1 Clevis Pin for Top Link 1A8330 71130 PIN ASSY 3 3 Lynch Pin 1A8320 7...

Страница 90: ...erating under adverse surface conditions Use care when reversing WARNING A 3 Drawbar SA324 424 Avoid injury Always use the drawbar to attach a trailer or towed implement Attempting to attach a trailer...

Страница 91: ...drawbar is stowed in the tractor do not use this hole for drawbar in the operating state c Hole for attaching an implement d Hole for most pulled away position IMPORTANT Make sure that the static vert...

Страница 92: ...ANT Always secure the towed implement to the drawbar the safety chain is only intended to control the towed implement if the towed implement is accidentally disconnected from the drawbar Always use a...

Страница 93: ...or damage 1 3 Point Hitch Control System IMPORTANT Avoid operating the 3 point hitch control lever before the engine has been sufficiently warmed up Operating the 3 point hitch control lever while th...

Страница 94: ...highest position to the lowest position is 2 seconds or longer Do not attempt to operate an implement on a road While the tractor is traveling keep the 3 point hitch control lever in the raised posit...

Страница 95: ...are located under the right foot deck The hydraulic quick couplers are used to connect the tractor s hydraulics to the implement s hydraulic cylinders 3 Use the hydraulic quick couplers in pairs 1 3...

Страница 96: ...nd contamination of the female hydraulic quick couplers IMPORTANT Avoid damage When the hydraulic quick couplers are not used always leave the color coded rubber plugs inserted to the hydraulic quick...

Страница 97: ...l lever lock a Lower the implement to the ground Avoid injury Avoid connecting the hoses to the hydraulic quick couplers before the hydraulic system pressure has been fully relieved When checking for...

Страница 98: ...ightened to the specified torque Avoid operating the tractor with loose wheels rims weights and axles WARNING 1 Tires Avoid injury Avoid mounting a tire on a rim by an unauthorized person Always have...

Страница 99: ...capacity of more than 3 tons Always support the implement using fixed stands or any suitable blocking devices with a capacity of more than 3 tons While servicing or adjusting the tractor and implement...

Страница 100: ...m the tractor Use a safe lifting device with a capacity of more than 3 tons Securely support the tractor with rigid stands or jack stands with a capacity of more than 3 tons Make sure to chock all the...

Страница 101: ...n Manual Tire Tread SA221 Front Front R3 18 8 50 10 Front R4 18 8 50 10 Wheel pattern Tread in mm 35 2 894 35 2 894 Ply 4 6 Rear Rear R3 26 12 0 12 Rear R4 26 12 0 12 Wheel pattern Tread in mm 35 2 89...

Страница 102: ...Manual Tire Tread SA324 Front Front R3 23 8 50 12 Front R4 23 8 50 12 Wheel pattern Tread in mm 37 8 960 37 8 960 Ply 4 4 Rear Rear R3 33 12 5 16 5 Rear R4 12 16 5 Wheel pattern Tread in mm 42 4 1079...

Страница 103: ...Manual Tire Tread SA424 Front Front R3 23 x 8 50 12 Front R4 23 8 50 12 Wheel pattern Tread in mm 36 5 926 37 8 960 Ply 4 4 Rear Rear R3 36 x 13 50 15 Rear R4 14 17 5 Wheel pattern Tread in mm 42 4 10...

Страница 104: ...s not enough to ensure safety reduce the load or use higher tire ply rating Remove the weights from the tractor when no longer needed Always avoid adding weight when performing continuous and full pow...

Страница 105: ...aximum load capacity of each front tire at maximum allowed tire air pressure Front Weights option As necessary optional front weights can be installed on the front weight mounting bracket A Mounting b...

Страница 106: ...available from YOUR LOCAL YANMAR TRACTOR DEALER The amount of weight needed in the rear ballast for the proper operation of a front mounted implement can be found on the Operation Manual Avoid injury...

Страница 107: ...can lead to injury Contact YOUR LOCAL YANMAR TRACTOR DEALER for technical assistance IMPORTANT Always use a lower load on the tires than the indicated maximum capacity Always fill the tire with the li...

Страница 108: ...mp Check Daily Replace Every 2 years 8 Radiator Cooling Screen Clean Daily 9 Safety Systems Check Daily 10 Radiator Cooling Fins Clean Daily 11 Cooling System Check Daily Flush Every 2 years or after...

Страница 109: ...and every 300hr after 30 Transmission Hydraulic Oil Filter Replace 50 300hr and every 300hr after 31 HST Hydraulic Oil Filter Replace 50 300hr and every 300hr after 32 Grease fittings Every 50hr afte...

Страница 110: ...Please purchase B7 Diesel only from recognized and authorized diesel fuel suppliers 3 Please use only B7 Diesel including methanol as the above relevant regulations state otherwise it may cause corro...

Страница 111: ...00A US gal 4 1 5 Front axle gear oil L 3 0 SAE 80W 90 gear oil US qt 3 2 6 Greasing Tie rod No of greasing point 2 Until grease overflows NLGI GRADE No 2 Brake pedal No of greasing point 1 Until greas...

Страница 112: ...genuine parts Non genuine parts can cause serious damage and accidents Item Part Number SA221 SA324 SA424 Engine Oil Filter 119305 35170 Transmission Hydraulic Oil Filter 198119 48310 HST Oil Filter...

Страница 113: ...ement to the ground Move the range shift lever to N neutral position Shut off the engine Remove the key from the starter key switch before starting any maintenance work Chock all the tires safely and...

Страница 114: ...to OFF position never attempt to start the engine while the operator is still on the ground Engine exhaust gas contains carbon monoxide if inhaled the engine exhaust gas can cause severe poisoning or...

Страница 115: ...fuel Keep the fuel away from an open flame or sparks Keep the fuel dispenser nozzle in contact with the rim of the fuel tank or container opening at all times until the fueling is complete Do not use...

Страница 116: ...324 424 A Dipstick B Engine oil filler cap a Upper mark b Lower mark IMPORTANT Always check the engine oil level daily insufficient or no engine oil can cause serious engine problems Always check the...

Страница 117: ...ound the transmission hydraulic oil filler cap Remove the transmission hydraulic oil filler cap from the transmission housing Add transmission hydraulic oil to the appropriate transmission hydraulic o...

Страница 118: ...page 1 7 2 Shut off the engine 3 Chock all the tires safely and securely 4 Allow the engine to cool down for several minutes NOTE Visually check the hoses for damages and cracks Squeeze the hoses to c...

Страница 119: ...istance to the engine 7 Install the radiator cooling screen 8 Install the air intake hose A Rear to front direction ALWAYS stop the engine and remove the key from the starter key switch before cleanin...

Страница 120: ...reserve tank IMPORTANT Avoid damage To prevent the engine from overheating To ensure adequate air inflow A Avoid injury Before checking always allow the radiator to cool down the radiator is hot and...

Страница 121: ...Type Antifreeze Ethylene Glycol with corrosion and rust inhibitor chemicals 9 Install the reserve tank cap 10 Lower the hood 11 Confirm that the hood latch locked securely Check the Fuel Line 1 Park t...

Страница 122: ...starter motor to start the engine Read the DANGER WARNING and CAUTION statements on the safety alert decals on the tractor Before starting the engine remain seated on the operator seat release the fo...

Страница 123: ...switch to ON position 7 Move the Mid Rear Power Take Off PTO select lever to front both Mid and Rear PTO engagement position 8 Disengage the parking brake 9 Depress the reverse drive pedal 10 Make sur...

Страница 124: ...tance Check the Wheel Bolt Tightening Torque Service Intervals Regular intervals Before daily operation After adjusting the tire tread width and after replacing the tires after 1 hour of operation eve...

Страница 125: ...all the tires safely and securely 4 Engage the parking brake For details see 6 Lock and Set the Parking Brake on page 7 3 5 Confirm that the parking brake lock holder is surely applied and the parking...

Страница 126: ...rical components shortens battery life short circuit which consequently can pose a fire hazard Never use a fuse with a larger capacity than the recommended Do not attempt to bypass the fuse system whi...

Страница 127: ...he engine 3 Chock all the tires safely and securely 4 Allow the engine to cool down for several minutes 5 Make the front axle gear oil settle for at least 1 hour A Oil cap 6 Loosen and remove the dips...

Страница 128: ...ediment bowl 9 Clean the sediment bowl with diesel fuel 10 Install the sediment bowl 11 Turn the sediment bowl locking collar clockwise lock position 12 Turn the fuel shut off valve to the ON open pos...

Страница 129: ...ion is not as specified adjust the tension of the alternator fan belt A 0 4 to 0 6 in 10 to 15 mm B Adjusting bolt C Mounting bolt D Fixing bolt 2 Adjust the Alternator Fan Belt Tension 1 Loosen the a...

Страница 130: ...bolt in that order 15 Check the alternator fan belt tension 16 Tighten the fixing bolt 17 Lower the hood 18 Confirm that the hood latch locked securely A Fan sheave B Adjusting bolt C Alternator shea...

Страница 131: ...d latch 3 Lubricate the Grease Fittings on the Drive Pedal Rod End Extremely Wet or Muddy Conditions Lubricate the grease fittings once every 10 operating hours or once a day All Other Conditions Lubr...

Страница 132: ...tails see 7 Safe Practices for Parking the Tractor on page 1 7 2 Shut off the engine 3 Chock all the tires safely and securely 4 Allow the engine to cool down for several minutes 5 Turn the fuel shut...

Страница 133: ...Allow the engine to cool down for several minutes 5 Raise the hood 6 Release the two latch hooks The latch hooks secures the air cleaner canister cover to the air cleaner canister A Latch hook B Air c...

Страница 134: ...engine oil with a viscosity that is appropriate for use within the air temperature range Wherein the tractor is scheduled to operate until the next engine oil change Engine Crankcase Change the Engine...

Страница 135: ...e gasket is seated against the engine oil filter base Turn the engine oil filter an additional half turn 15 Install the engine oil drain plug Avoid over tightening 16 Remove the engine oil filler cap...

Страница 136: ...c Transmission Fluid for the transmission hydraulic oil Capacity Lubricant Approximately 4 1 US gal 15 5 L Hydraulic Transmission Fluid Touching any hot surfaces can burn the skin If the engine has be...

Страница 137: ...on hydraulic oil filter by turning clockwise Continue turning until the gasket is seated against the transmission hydraulic oil filter base Turn the transmission hydraulic oil filter an additional of...

Страница 138: ...emove the drain plugs Allow the front axle gear oil to drain completely A Axle drain plug Right B Oil cap C Axle drain plug Left 7 Once the front axle gear oil is completely drained Install and tighte...

Страница 139: ...from the tractor A Gas spring B Hairpin clip C Clevis pin 9 Remove the three bolts from the top dashboard cover A Tightening bolts B Top dashboard cover 10 Remove the bolt from the left dashboard cove...

Страница 140: ...ver B Left dashboard cover 15 Remove the fuel filter from the clamp 16 Place an oil pan underneath the fuel filter 17 Disconnect the fuel hoses from the fuel filter 18 Insert plugs to the fuel hoses 1...

Страница 141: ...ard 9 Pull out the drain hose clip and the plug from the drain hose 10 Immediately drain the flushing cooling liquid The preceding practice prevents rust and dirt from settling down Make sure to avoid...

Страница 142: ...drain hose 10 Put the end of drain hose under the radiator 3 Fill the Cooling System 1 Allow the radiator to cool down Avoid injury Touching hot surfaces can burn skin If the engine has been running f...

Страница 143: ...r 2 years whichever comes first the cooling system is flushed Follow the instructions on the antifreeze container or contact YOUR LOCAL YANMAR TRACTOR DEALER for technical assistance Avoid exceeding t...

Страница 144: ...PTO switch to OFF position 1 Battery WARNING Avoid injury The battery electrolyte contains sulfuric acid that is poisonous and can cause serious burns Wear protective goggles and gloves Avoid getting...

Страница 145: ...ll up the positive terminal red cover 10 Disconnect the positive battery terminal 11 Remove the battery 2 Install the Battery 1 Install the battery onto the tractor 2 Connect the positive battery term...

Страница 146: ...battery For details see 15 SERVICE THE ELECTRICAL SYSTEM on page 15 1 Use a Booster Battery A Booster battery B Battery on a disabled tractor C Positive post of booster battery D Positive battery ter...

Страница 147: ...e from the socket 9 Check and fix the problem of the blown fuse 10 Insert the new fuse into the socket 11 Install the fuse holder cover 12 Lower the hood A Fuse holder cover 1 Memory fuse 5A 2 Fuel pu...

Страница 148: ...ts bulb 13 Turn the starter key switch to ON position 14 Turn on headlights switch 15 Make sure the headlight bulbs are functioning 16 Lower the hood A Connector B Retaining ring C Headlights bulb IMP...

Страница 149: ...the work lights bulb into the mirror case 12 Tighten the screw with the cable 13 Set the mirror case on the work lights case 14 Tighten the four screws on the work lights case 15 Make sure the switch...

Страница 150: ...e 7 Safe Practices for Parking the Tractor on page 1 7 2 Shut off the engine 3 Chock all the tires safely and securely 4 Allow the engine to cool down for several minutes 5 Remove the key 6 Insert a f...

Страница 151: ...21 324 424 Operation Manual Adjust the Headlights 1 The headlights are not adjustable 2 If headlights adjustment is required contact YOUR LOCAL YANMAR TRACTOR DEALER for technical assistance 4 Headlig...

Страница 152: ...piston rods 2 Prepare the Fuel and Engine for Storage Fuel 1 If stabilized fuel was used Fully fill the fuel tank with stabilized fuel 2 If stabilized fuel is not used Park the tractor safely and secu...

Страница 153: ...11 If the tractor is stored outdoors protect the tractor with a waterproof cover 12 Jack up the tractor and place blocks under the front and rear axles to lift the tires off the ground 13 Do not expo...

Страница 154: ...whether the fuse s is are blown make sure the electric harnesses are not faulty and replace the blown fuse s Check for loose or corroded the battery terminals and battery cables tighten the loose batt...

Страница 155: ...AL YANMAR TRACTOR DEALER Check whether the fuel injection pump is out of timing contact YOUR LOCAL YANMAR TRACTOR DEALER Check whether the fuel nozzles are faulty contact YOUR LOCAL YANMAR TRACTOR DEA...

Страница 156: ...owl Check whether the fuel filter is clogged replace the fuel filter Check whether air is present in the fuel system bleed air from the fuel system Check whether there is leak or bent in the fuel line...

Страница 157: ...L YANMAR TRACTOR DEALER 2 A problem in the cooling 2 Cooling system Check whether the air intake for radiator is clogged clean the air intake for radiator Check whether the engine is overheating conta...

Страница 158: ...k whether the specification of the fuel used is correct use correct fuel specification Check whether there is water in the sediment bowl remove the water and clean the sediment bowl Check whether the...

Страница 159: ...ther the engine oil viscosity is high replace engine oil with the specified viscosity 4 A problem in the engine mechanical 4 Engine mechanical system Check whether the valve clearance is correct conta...

Страница 160: ...rication system Check whether the engine oil level is over filled drain the engine oil to the specified level 4 A problem in the engine mechanical 4 Engine mechanical system Check whether the valve cl...

Страница 161: ...he engine oil level is correct drain the engine oil to the specified level 4 A problem in the engine mechanical 4 Engine mechanical system Check whether the valve clearance is correct contact YOUR LOC...

Страница 162: ...Electrical system Check whether the interface combination functions correctly contact YOUR LOCAL YANMAR TRACTOR DEALER The starter turns too slowly 1 A problem in the starter 1 Starter Check whether...

Страница 163: ...t YOUR LOCAL YANMAR TRACTOR DEALER 2 A problem in the steering cylinder 2 Steering cylinder Check whether the steering linkage requires lubrication lubricate the steering linkage Check for excessive p...

Страница 164: ...ll 1 A problem in the hydraulic flow control stop valve 1 Hydraulic flow control stop valve Check whether the hydraulic flow control stop knob has been closed OFF open the hydraulic flow control stop...

Страница 165: ...r beyond kit PBK65 SAP Power Beyond Kit BBUCKET09 YAN 9 Bucket B65 SA BBUCKET12 YAN 12 Bucket B65 SA BBUCKET16 YAN 16 Bucket B65 SA N A THUMB B65P Thumb Kit B65 SA Mechanical N A Front Mount Attachmen...

Страница 166: ...e Kit for SA424 N A N A TIREKIND SA221P Industrial Tire Kit for SA221 N A N A TIREKIND SA324P Industrial Tire Kit for SA324 N A N A TIREKIND SA424P Industrial Tire Kit for SA424 N A N A 1A8160 51550 D...

Страница 167: ...5 1 14 2 Hour Meter 5 12 Hydraulic Flow Control Stop Knob 5 2 11 2 Hydraulic Quick Couplers 5 1 I Implement Control Lever 5 2 11 3 Instrument Panel 5 12 L Lift Link 10 1 Lower Links 10 4 Lubricants 1...

Страница 168: ...NOTE SA221_324_424_OperatorsManual book 1...

Страница 169: ...his Equipment May Create Sparks That Can Start Fires Around Dry Vegetation A Spark Arrestor May be Required The Operator Should Contact Local Fire Agencies For Laws or Regulations Relating to Fire Pre...

Страница 170: ...T TRACTOR OPERATION MANUAL OPERATION MANUAL SUB COMPACT TRACTOR COMPACT TRACTOR Tractor Serial Number 400001 SA Series SA221 SA324 SA424 0A041 EN0072 Ver 1 0 Jul 2018 YTSK PRINTED IN U S A YANMAR AGRI...

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