EASB29B006
HOW TO USE THIS MANUAL
In this manual, descriptions of installation, removal, disassembly, assembly, check, and adjustment
procedures are laid out with the individual steps in sequential order.
• The manual is divided into chapters and each chapter is divided into sections. The current section
title “1” is shown at the top of each page.
• Sub-section titles “2” appear in smaller print than the section title.
• To help identify parts and clarify procedure steps, there are exploded diagrams “3” at the start of
each removal and disassembly section.
• Numbers “4” are given in the order of the jobs in the exploded diagram. A number indicates a re-
moval or a disassembly step.
• Symbols “5” indicate parts to be lubricated or replaced.
• A job instruction chart “6” accompanies the exploded diagram, providing the order of jobs, the
names of parts, the notes in jobs, etc.
• Jobs “7” requiring more information (such as special tools and technical data) are described se-
quentially.
CLUTCH
5-40
EASB29B238
CLUTCH
Removing the clutch
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Drain.
Refer to “CHANGING THE ENGINE OIL” on
page 3-15.
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7
8
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6 10
11
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22
1
15
12
13
13
18
19
20
17
16
14
13
LT
21
10 N
・
m (1.0 kgf
・
m, 7.4 lb
・
ft)
10 N
・
m (1.0 kgf
・
m, 7.4 lb
・
ft)
10 N
・
m (1.0 kgf
・
m, 7.4 lb
・
ft)
75 N
・
m (7.5 kgf
・
m, 55 lb
・
ft)
CLUTCH
5-43
EASB29B239
REMOVING THE CLUTCH
1. Remove:
• Clutch boss nut “1”
• Lock washer “2”
• Clutch boss “3”
TIP
• Straighten the lock washer tab.
• While holding the clutch boss with the clutch
holder “4”, loosen the clutch boss nut.
EASB29B240
CHECKING THE FRICTION PLATES
1. Check:
• Friction plate
Damage/wear
Replace the friction plates
as a set.
2. Measure:
• Friction plate thickness
Out of specification
Replace the friction
plates as a set.
TIP
Measure it at four points on the friction plate.
EASB29B241
CHECKING THE CLUTCH PLATES
1. Check:
• Clutch plate
Damage
Replace the clutch plates as a
set.
2. Measure:
• Clutch plate warpage
(with a surface plate and thickness gauge
“1”)
Out of specification
Replace the clutch
plates as a set.
EASB29B242
CHECKING THE CLUTCH SPRINGS
1. Check:
• Clutch spring
Damage
Replace the clutch springs as a
set.
2. Measure:
• Clutch spring free length
Out of specification
Replace the clutch
springs as a set.
Universal clutch holder
90890-04086
Universal clutch holder
YM-91042
Friction plate thickness
2.90–3.10 mm (0.114–0.122 in)
Wear limit
2.85 mm (0.112 in)
3
4
1
2
Warpage limit
0.10 mm (0.004 in)
Clutch spring free length
47.80 mm (1.88 in)
Limit
45.41 mm (1.79 in)
1
7
3
4
6
2
5
Содержание YZ 2018 Series
Страница 6: ...EASB916006 YAMAHA MOTOR CORPORATION U S A YZ MOTORCYCLE LIMITED WARRANTY...
Страница 10: ......
Страница 40: ...MOTORCYCLE CARE AND STORAGE 1 28...
Страница 51: ...ELECTRICAL SPECIFICATIONS 2 10 Fuse s Main fuse 15 0 A Spare fuse 15 0 A Radiator fan motor fuse 5 0 A...
Страница 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23...
Страница 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25...
Страница 67: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 26 1 Exhaust camshaft 2 Intake camshaft 3 Oil filter element 4 Oil pump...
Страница 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27...
Страница 69: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 28 1 Camshaft 2 Oil pressure check bolt 3 Oil filter element 4 Oil pump...
Страница 70: ...CABLE ROUTING DIAGRAM 2 29 EASB29B065 CABLE ROUTING DIAGRAM...
Страница 72: ...CABLE ROUTING DIAGRAM 2 31...
Страница 74: ...CABLE ROUTING DIAGRAM 2 33...
Страница 76: ...CABLE ROUTING DIAGRAM 2 35...
Страница 78: ...CABLE ROUTING DIAGRAM 2 37...
Страница 80: ...CABLE ROUTING DIAGRAM 2 39...
Страница 82: ...CABLE ROUTING DIAGRAM 2 41...
Страница 84: ...CABLE ROUTING DIAGRAM 2 43...
Страница 235: ...ELECTRIC STARTER 5 38 5 Install Bolt 1 O ring 2 TIP Apply the lithium soap based grease on the O ring New...
Страница 255: ...OIL PUMP AND BALANCER GEAR 5 58 a 2 10 b 2 9 1 b 5 3 a 4 10 5 9 3 E c d 6 7 8 8 b 6...
Страница 276: ...TRANSMISSION 5 79...
Страница 290: ...FUEL TANK 7 5 A Left B Right 1 1 A 0 mm 0 in B 1 1 15 mm 0 59 in...
Страница 296: ...THROTTLE BODY 7 11...
Страница 299: ......
Страница 313: ...CHARGING SYSTEM 8 14...
Страница 321: ...COOLING SYSTEM For JPN 8 22...
Страница 351: ...FUEL PUMP SYSTEM 8 52 EASB29B345...
Страница 352: ...ELECTRICAL COMPONENTS 8 53 ELECTRICAL COMPONENTS EASB29B346 9 10 11 1 3 2 4 5 6 7 8...
Страница 354: ...ELECTRICAL COMPONENTS 8 55 11 10 9 2 3 1 6 7 8 4 5...
Страница 356: ...ELECTRICAL COMPONENTS 8 57 EASB29B347 CHECKING THE SWITCHES 4 1 3 2 B B Sb B B B B B B B B...
Страница 357: ...ELECTRICAL COMPONENTS 8 58 1 Engine stop switch 2 Neutral switch 3 Clutch switch 4 Start switch...
Страница 372: ...ELECTRICAL COMPONENTS 8 73 c Measure the fuel injector resistance...