3 - 2
CHK
ADJ
GENERAL MAINTENANCE AND LUBRICATION CHART
GENERAL MAINTENANCE AND LUBRICATION CHART
Recommended brake fluid: DOT 4
Brake fluid replacement:
• Replace the brake fluid when disassembling the master cylinder or caliper.
• Check the brake fluid level regularly and add fluid as required.
• Replace the oil seals on the inner parts of the master cylinder and caliper every two years.
• Replace the brake hoses every four years, or if cracked or damaged.
ITEM
ROUTINE
Whichever
comes first
INITIAL
EVERY
month
1
3
6
6
12
km
(mi)
320
(200)
1,200
(750)
2,400
(1,500)
2,400
(1,500)
4,800
(3,000)
hours
20
75
150
150
300
Cooling system
• Check coolant leakage.
• Repair if necessary.
• Replace coolant every 24 months.
Air filter element
• Clean.
• Replace if necessary.
Every 20–40 hours
(More often in wet or dusty areas.)
Engine oil
• Replace (warm engine before draining).
Engine oil filter cartridge
• Replace.
Final gear oil
• Check oil level/oil leakage.
• Replace.
Differential gear oil
Front brake*
• Check operation/brake pad wear/fluid leakage
• Correct if necessary. Replace pads if worn to the
limit.
Rear brake*
• Check operation/brake pad wear/fluid leakage
• Correct if necessary. Replace pads if worn to the
limit.
Parking brake*
• Check operation and free play/brake pad wear.
• Correct if necessary. Replace pads if worn to the
limit.
Accelerator pedal*
• Check operation and free play.
V-belt*
• Check operation.
• Check for wear, cracks, or damage.
Wheels*
• Check balance/damage/runout.
• Repair if necessary.
Wheel bearings*
• Check bearing assemblies for looseness/damage.
• Replace if damaged.
Front and rear
suspension*
• Check operation and for leakage.
• Correct if necessary.
Steering system*
• Check operation and for looseness/Replace if dam-
aged.
• Check toe-in/Adjust if necessary.
Rear upper and lower
knuckle pivots*
• Lubricate with lithium-soap-based grease.
Drive shaft universal
joint*
• Lubricate with lithium-soap-based grease.
Engine mount*
• Check for cracks or damage.
• Check bolt tightness.
Front and rear axle
boots*
• Check operation.
• Replace if damaged.
Stabilizer bushings*
• Check for cracks or damage.
Fittings and fasteners*
• Check all chassis fittings and fasteners.
• Correct if necessary.
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