
CYLINDER HEAD
5-10
TIP
Do not use a sharp instrument to avoid damag-
ing or scratching:
• Spark plug bore threads
• Valve seats
2. Check:
• Cylinder head
Damage/scratches
→
Replace.
• Cylinder head water jacket
Mineral deposits/rust
→
Eliminate.
3. Measure:
• Cylinder head warpage
Out of specification
→
Resurface the cylinder
head.
▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼▼▼
a. Place a straightedge “1” and a thickness
gauge “2” across the cylinder head.
b. Measure the warpage.
c. If the limit is exceeded, resurface the cylinder
head as follows.
d. Place 400–600 grit wet sandpaper on the sur-
face plate and resurface the cylinder head
using a figure-eight sanding pattern.
TIP
To ensure an even surface, rotate the cylinder
head several times.
▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲▲▲
EAS2DM1034
CHECKING THE CAMSHAFT SPROCKET
1. Check:
• Camshaft sprocket
More than 1/4 tooth wear “a”
→
Replace the
camshaft sprocket, timing chain and crank-
shaft as a set.
EAS24190
CHECKING THE TIMING CHAIN TENSIONER
1. Check:
• Timing chain tensioner
Cracks/damage
→
Replace.
▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼▼▼
a. Remove the timing chain tensioner plug.
b. While lightly pressing the timing chain ten-
sioner rod by hand, turn the tensioner rod ful-
ly clockwise with a thin screwdriver “1”.
c. Remove the screwdriver and slowly release
the timing chain tensioner rod.
Warpage limit
0.05 mm (0.0020 in)
1
2
a. 1/4 tooth
b. Correct
1. Timing chain roller
2. Camshaft sprocket
1
Содержание MBK XMAX 2014
Страница 1: ...2014 SERVICE MANUAL YP125R YP125RA 2DM F8197 E0 ...
Страница 6: ......
Страница 8: ......
Страница 64: ...TIGHTENING TORQUES 2 17 Muffler tightening sequence 1 2 3 ...
Страница 72: ...LUBRICATION SYSTEM DIAGRAMS 2 25 EAS2DM1116 LUBRICATION SYSTEM DIAGRAMS 1 2 3 4 5 3 ...
Страница 73: ...LUBRICATION SYSTEM DIAGRAMS 2 26 1 Camshaft 2 Crankshaft 3 Oil pump 4 Oil filter 5 Oil strainer ...
Страница 78: ...CABLE ROUTING 2 31 Steering head front view 1 2 3 4 5 6 8 8 A 7 7 ...
Страница 80: ...CABLE ROUTING 2 33 Front brake left side view for YP125R 1 2 2 1 1 2 2 D E A B C ...
Страница 82: ...CABLE ROUTING 2 35 Front brake left side view for YP125RA 2 1 1 2 1 2 2 A B D E C ...
Страница 84: ...CABLE ROUTING 2 37 Engine and rear brake left side and right side view for YP125R B 2 1 2 1 2 A A 3 3 C ...
Страница 86: ...CABLE ROUTING 2 39 Engine and rear brake left side and right side view for YP125RA 1 2 1 2 2 A A B 3 4 3 4 4 ...
Страница 92: ...CABLE ROUTING 2 45 Frame right side view 3 2 4 1 2 3 A B 6 5 3 A B 3 3 2 3 3 A A B A B B 3 ...
Страница 94: ...CABLE ROUTING 2 47 Engine right side view 6 6 6 6 C D C D D C 10 B 9 5 6 1 2 8 3 4 5 6 7 A ...
Страница 98: ...CABLE ROUTING 2 51 Frame left side view C D C D 2 1 E 1 2 D C 6 1 4 5 3 2 1 7 3 2 1 A B ...
Страница 100: ...CABLE ROUTING 2 53 Engine left side view 1 1 1 1 1 2 3 4 5 6 7 8 9 7 7 A B A B A B 1 ...
Страница 102: ...CABLE ROUTING 2 55 Frame top view 7 8 9 10 11 12 13 13 17 19 19 A D B C 14 C B 1 2 3 4 5 6 14 15 16 18 19 ...
Страница 104: ...CABLE ROUTING 2 57 Engine and frame top view 1 2 4 5 6 7 8 9 10 11 12 13 1 4 5 6 7 8 1 3 10 11 6 8 C 3 11 B A B A 3 ...
Страница 106: ...CABLE ROUTING 2 59 Rear brake right side view 2 2 2 2 2 2 1 1 2 3 A B C 3 ...
Страница 108: ...CABLE ROUTING 2 61 Hydraulic unit for YP125RA 3 2 1 2 3 3 2 2 3 2 2 2 3 3 3 4 4 1 1 4 2 6 B A A 5 1 5 1 5 ...
Страница 110: ...CABLE ROUTING 2 63 ...
Страница 228: ...REAR SHOCK ABSORBER ASSEMBLIES AND SWINGARM 4 89 ...
Страница 231: ......
Страница 291: ...CRANKSHAFT 5 60 a 1 ...
Страница 292: ...CRANKSHAFT 5 61 ...
Страница 302: ...WATER PUMP 6 9 ...
Страница 313: ......
Страница 329: ...CHARGING SYSTEM 8 16 2 AC magneto 3 Rectifier regulator 12 Battery 13 Main fuse 17 Frame ground ...
Страница 331: ...CHARGING SYSTEM 8 18 ...
Страница 349: ...COOLING SYSTEM 8 36 ...
Страница 391: ...FUEL PUMP SYSTEM 8 78 ...
Страница 400: ...IMMOBILIZER SYSTEM 8 87 a Light on b Light off ...
Страница 401: ...IMMOBILIZER SYSTEM 8 88 ...
Страница 405: ...ABS ANTI LOCK BRAKE SYSTEM for YP125RA 8 92 ...
Страница 439: ...ABS ANTI LOCK BRAKE SYSTEM for YP125RA 8 126 ...
Страница 464: ...ELECTRICAL COMPONENTS 8 151 ...
Страница 476: ......
Страница 477: ......
Страница 478: ......