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ENG
CYLINDER AND PISTON
EAS00263
CHECKING THE PISTON RINGS
1. Measure:
• piston ring side clearance
Out of specification
→
Replace the piston
and piston rings as a set.
NOTE:
_
Before measuring the piston ring side clear-
ance, eliminate any carbon deposits from the
piston ring grooves and piston rings.
Piston ring side clearance
Top ring
0.030 ~ 0.070 mm
(0.0012 ~ 0.0028 in)
<Limit>: 0.100 mm (0.0039 in)
2nd ring
0.020 ~ 0.055 mm
(0.0008 ~ 0.0022 in)
<Limit>: 0.100 mm (0.0039 in)
2. Install:
• piston ring
(into the cylinder)
NOTE:
_
Level the piston ring into the cylinder with the
piston crown.
a
40 mm (1.6 in)
3. Measure:
• piston ring end gap
Out of specification
→
Replace the piston
ring.
NOTE:
_
The oil ring expander spacer’s end gap cannot
be measured. If the oil ring rail’s gap is exces-
sive, replace all three piston rings.
Piston ring end gap
Top ring
0.20 ~ 0.35 mm
(0.0079 ~ 0.0138 in)
<Limit>: 0.50 mm (0.0197 in)
2nd ring
0.40 ~ 0.55 mm
(0.0157 ~ 0.0217 in)
<Limit>: 0.80 mm (0.0315 in)
Oil ring
0.10 ~ 0.40 mm
(0.0039 ~ 0.0157 in)
Содержание 2004 YP400
Страница 1: ...2004 YP400 S 5RU1 AE1 SERVICE MANUAL ...
Страница 2: ......
Страница 8: ......
Страница 9: ...GEN INFO 1 ...
Страница 11: ...GEN INFO ...
Страница 28: ...SPEC 2 ...
Страница 30: ...SPEC ...
Страница 50: ...2 20 SPEC Camshaft cap tightening sequence Cylinder head tightening sequence TIGHTENING TORQUES ...
Страница 77: ...CHK ADJ 3 ...
Страница 137: ......
Страница 138: ...CHAS 4 ...
Страница 210: ......
Страница 211: ...ENG 5 ...
Страница 286: ...COOL 6 ...
Страница 288: ...COOL ...
Страница 299: ...FI 7 ...
Страница 301: ...FI ...
Страница 342: ...ELEC 8 ...
Страница 378: ...8 34 ELEC LIGHTING SYSTEM ...
Страница 404: ......
Страница 405: ...TRBL SHTG 9 ...
Страница 415: ......
Страница 416: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...