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ENG
BELT DRIVE
.................................................................................................. 5-37
V-BELT CASE COVER ........................................................................... 5-37
V-BELT AND PRIMARY/SECONDARY SHEAVE................................... 5-38
SECONDARY SHEAVE .......................................................................... 5-40
REMOVING THE PRIMARY SHEAVE .................................................... 5-42
REMOVING THE SECONDARY SHEAVE AND V-BELT ....................... 5-42
DISASSEMBLING THE SECONDARY SHEAVE.................................... 5-43
CHECKING THE V-BELT........................................................................ 5-44
CHECKING THE V-BELT CASE AIR DUCTS......................................... 5-44
CHECKING THE PRIMARY SHEAVE .................................................... 5-44
CHECKING THE PRIMARY SHEAVE WEIGHTS................................... 5-44
CHECKING THE SECONDARY SHEAVE .............................................. 5-45
CHECKING THE CLUTCH SHOES ........................................................ 5-45
ASSEMBLING THE PRIMARY SHEAVE ................................................ 5-46
ASSEMBLING THE SECONDARY SHEAVE.......................................... 5-46
INSTALLING THE SECONDARY SHEAVE, V-BELT AND
PRIMARY SHEAVE................................................................................ 5-47
STARTER CLUTCH AND GENERATOR
...................................................... 5-49
GENERATOR ROTOR COVER AND STATOR COIL ............................ 5-49
STARTER CLUTCH AND GENERATOR................................................ 5-51
REMOVING THE GENERATOR ............................................................. 5-52
CHECKING THE STARTER CLUTCH .................................................... 5-53
INSTALLING THE STARTER CLUTCH .................................................. 5-54
INSTALLING THE GENERATOR............................................................ 5-54
OIL PUMP
...................................................................................................... 5-56
CHECKING THE OIL PUMP ................................................................... 5-57
CHECKING THE OIL PUMP DRIVE CHAIN ........................................... 5-57
ASSEMBLING THE OIL PUMP............................................................... 5-58
INSTALLING THE OIL PUMP ................................................................. 5-58
CRANKSHAFT
.............................................................................................. 5-59
CRANKSHAFT ASSEMBLY AND BALANCER SHAFT ASSEMBLY...... 5-59
CRANKCASE BEARINGS....................................................................... 5-61
DISASSEMBLING THE CRANKCASE.................................................... 5-62
REMOVING THE CRANKSHAFT JOURNAL BEARINGS ...................... 5-62
CHECKING THE CRANKSHAFT AND CONNECTING ROD ................. 5-63
CHECKING THE BALANCER SHAFT ASSEMBLY ................................ 5-66
CHECKING THE CRANKCASE .............................................................. 5-66
CHECKING THE TIMING CHAIN AND TIMING CHAIN GUIDE
(INTAKE SIDE) ....................................................................................... 5-66
CHECKING THE OIL PUMP GEARS AND SHAFTS .............................. 5-67
CHECKING THE RELIEF VALVE ........................................................... 5-67
CHECKING THE BEARINGS AND OIL SEALS...................................... 5-67
CHECKING THE CIRCLIPS AND WASHERS ........................................ 5-67
INSTALLING THE CRANKSHAFT JOURNAL BEARINGS..................... 5-68
INSTALLING THE CRANKSHAFT ASSEMBLY AND BALANCER
SHAFT ASSEMBLY ............................................................................... 5-68
ASSEMBLING THE CRANKCASE.......................................................... 5-69
TRANSMISSION
............................................................................................ 5-70
CHECKING THE TRANSMISSION ......................................................... 5-72
INSTALLING THE PRIMARY DRIVE GEAR OIL SEAL.......................... 5-72
Содержание 2004 YP400
Страница 1: ...2004 YP400 S 5RU1 AE1 SERVICE MANUAL ...
Страница 2: ......
Страница 8: ......
Страница 9: ...GEN INFO 1 ...
Страница 11: ...GEN INFO ...
Страница 28: ...SPEC 2 ...
Страница 30: ...SPEC ...
Страница 50: ...2 20 SPEC Camshaft cap tightening sequence Cylinder head tightening sequence TIGHTENING TORQUES ...
Страница 77: ...CHK ADJ 3 ...
Страница 137: ......
Страница 138: ...CHAS 4 ...
Страница 210: ......
Страница 211: ...ENG 5 ...
Страница 286: ...COOL 6 ...
Страница 288: ...COOL ...
Страница 299: ...FI 7 ...
Страница 301: ...FI ...
Страница 342: ...ELEC 8 ...
Страница 378: ...8 34 ELEC LIGHTING SYSTEM ...
Страница 404: ......
Страница 405: ...TRBL SHTG 9 ...
Страница 415: ......
Страница 416: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...