XYZ Machine Tools ProTURN SLX 1630, Инструкция по безопасности, установке, обслуживанию, эксплуатации и списку запасных частей

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XYZ Machine Tools
ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual
Table of Contents
1.0 Safety Specifications
1.1 Safety Publications 1
1.2 Safety Precautions 2
2.0 Installation
2.1 Floor Plan, Layout & Space Requirements 5
2.2 Uncrating 6
2.3 Shortages: Inventory Checklist 6
2.4 Installation, Instructions & Checklist 7
2.5 Machine Specifications 9
2.6 ProtoTRAK SLX Control Hardware 10
2.7 Lifting and/or Moving the Machine 10
2.8 Cleaning 12
2.9 Leveling 12
2.9.1 SLX 1630 13
2.10 Electrical Connection 13
2.10.1 Phase Converters 14
2.11 Mounting the Display Pendant 14
2.12 Cable Interconnections 15
2.13 Lubrication System 18
2.13.1 Headstock 18
2.13.2 Automatic Way Lubrication Pump 19
2.13.3 Lube Pump Operation 19
2.13.4 Factory Default Values 19
2.14 Cutting the Test Part 20
2.15 Measurement of the Test Part 20
3.0 Troubleshooting by Symptom
3.1 Problems relating to Machining Results 21
3.1.1 Poor Finish 21
3.1.2 Turning Diameters out of Round 22
3.1.3 Cutting Taper 22
3.1.4 Parts have Incorrect Dimensions 22
3.1.5 Threading Problems 23
3.2 Problems regarding the Motion
of the Machine 23
3.2.1 Run Away Axis 23
3.2.2 Slow Down Axis 24
3.2.3 Axis will not Jog 24
3.2.4 Axis Motor Motion is not Smooth 25
3.2.5 Vibration in Motion 25
3.2.6 Searching Axis 26
3.3 Problems Relating to the Operation Control 26
3.3.1 Display Blanks 26
3.3.2 Bad Picture on the Display 26
3.3.3 Keyboard Lockup 26
3.3.4 Fault X or Z 27
3.3.5 Problems Reading the Floppy Disk 27
3.3.6 System Will Not Turn ON 28
3.3.7 System Will Not Boot Up 28
3.3.8 System Reboots by Itself 28
3.3.9 System Shuts Off 28
3.3.10 Will Not Hold Calibration 29
3.3.11 E-Stop Error 29
3.4 Problems with the Measurements 30
3.4.1 X & Z-Axis Measurements Do Not
Repeat 30
3.4.2 X & Z-Axis Measurements are not
Accurate 31
3.4.3 The DRO is not Counting 31
3.4.4 X & Z-Axis DRO Counting in the
Wrong Direction 31
3.4.5 X & Z-Axis Electric Handwheels
Turn in Wrong Direction 32
3.5 Problems with the Machine Tool 32
3.5.1 Spindle Stalls or Turns Off During
Machining 32
3.5.2 Spindle Motor Hums or Will Not
Run 32
3.5.3 Spindle Runs Backwards 32
3.5.4 Excess Gearbox Noise 33
3.5.5 Headstock is Leaking Oil 33
3.5.6 Tailstock Barrel is Stiff 33
4.0 Diagnostics
4.1 The Machine Tool & Set Up 35
4.1.1 Leveling 35
4.1.2 A Special Word about the X Gib 35
4.1.3 Lubrication 35
4.1.4 Machining Set-Up 35
4.2 The Mechanical Drive Train (X, Z) 37
4.3 Computer/Pendant Diagnostics 38
4.4 Motor Diagnostics 39
4.4.1 Cable Connections 39
4.4.2 To Check the Motor Encoders 40
4.4.3 Encoder Counts to Pendant 40
4.4.4 Moving Problem from One Axis
to Another 40
4.5 Servo Drivers 40
4.6 Electrical 41
4.6.1 Checking A/C Voltage 41
4.6.2 Checking Fuses 41
4.6.3 Main Electrical Box 42
4.6.4 Cable Breakout Box Connections 48
4.6.5 Cable Connections 48
4.7 Door Interlock Switch 49
4.8 Service Codes 49
4.8.1 Software Codes 49
4.8.2 Machine Set-Up Codes 50
4.8.3 Diagnostic Codes 53
4.8.4 Operator Defaults/Options Codes 54
5.0 Procedures for Replacements &
Maintenance
5.1 Replacements 57
5.1.1 Motor Replacement 57
5.1.2 Servo Driver Replacement 57