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3

2.1.2. Before the tank is unloaded or relocated on the job site
(and before preinstallation testing at job site), complete the
following steps:

2.1.2.1. Visually inspect the entire exterior surface of the tank to
make sure that no shipping or handling damage has occurred.
Look particularly for holes, cracks or deep scrapes.

2.1.2.2. Sign the shipping papers accepting the tank as
delivered.

2.1.2.3. Be sure that all equipment used to lift the tank is rated
to handle the load. Refer to the Tank Handling Data section at
the end of the Installation Manual to determine the weight of the
tank and to select the proper lifting equipment. 

2.1.2.4. Select a solid, level area to place the tank, and clear
that area of all rocks, trash and debris.

2.1.3. When hoisting the tank, follow these instructions: 

(See

FIGURE 2-1 and FIGURE 2-2.)

2.1.3.1. When the tank is not rotated (the tank is upright), use all
lifting lugs to unload and install the tank.

2.1.3.2. Some tanks are rotated on the truck for shipping
purposes and some rotated tanks have extra lifting lug(s) to aid
in the loading/unloading process. If the tank is rotated on the
truck, determine if extra lifting lug(s) are provided for this
purpose.

2.1.3.2.1. When the tank is rotated but does not have extra
lifting lugs, use all lifting lugs to unload and install the tank.

2.1.3.2.2. When the tank is rotated and has extra lifting lugs, to
unload the tank use all lifting lugs that are situated on top of the
tank in its rotated position. To install the tank, use all lifting lugs
that are situated on top of the tank in its upright position. 

FIGURE 2-1

30

°

Max.

1.2.8. Federal, state and local codes and regulations always
take precedence over a Xerxes requirement.

1.2.9. Xerxes must authorize – in writing and prior to tank
installation – any variation to, or deviation from, these
Installation Manual instructions.

1.2.10. All correspondence regarding variations must be
retained for any warranty claim to be valid.

1.2.11. If you have questions or encounter situations not
covered in this Installation Manual, contact technical
support at Xerxes Minneapolis, 952-887-1890.

1.3. DEFINITIONS

1.3.1. For terms related to Xerxes tanks, 

see FIGURE 1-1.

FIGURE 1-1

2. PREPARATION FOR INSTALLATION

2.1. GENERAL

2.1.1. Although Xerxes corrosion-resistant tanks are rugged,
care must be taken so they are not dropped or damaged during
delivery, unloading and handling on the job site.

2.1.1.1. When unstrapping the tank from the truck, make sure
that the tank is secured in such a way that it does not roll off the
truck.

Do not release straps securing the tank to the truck until
crane or other lifting equipment is secured to the tank’s
lifting lug(s). Failure to do so could result in death or
serious injury.

Always chock the tank. The tank is heavy and has a large
surface area. The tank will roll on sloped surfaces and
could be blown about by the wind. Movement of the tank
could cause death or serious injury.

Anchor Strap
Location
Arrows

Service Fitting
Standard 4” NPT Half-Coupling 
(access to primary tank only)

Monitor Fitting
(access to interstitial
space only)

Gauge Plates
(under all fittings
and manways)

Seam

Flat

Rib

Flat Number

Dome

Spring

Line

Reservoir

(access to

interstitial

space only)

Manway with Fittings

Attached Collar (AC)

Lifting Lug

Содержание Fiberglass Underground Storage Tanks

Страница 1: ...Installation Manual and Operating Guidelines For Single Wall and Double Wall Fiberglass Underground Storage Tanks Owner should retain this manual for reference to operating guidelines...

Страница 2: ...allationTesting p 18 9 1 General Section 10 Ballasting p 19 10 1 General Section 11 Piping andVenting p 19 11 1 Internal Piping 11 2 External Piping 11 3 Venting Tank 11 4 Venting Interstitial Space S...

Страница 3: ...6 Careless activity or reckless operation of equipment can cause death serious injury or property damage 1 2 GENERAL 1 2 1 It is important to follow the procedures and instructions in this manual in o...

Страница 4: ...uated on top of the tank in its upright position FIGURE 2 1 30 Max 1 2 8 Federal state and local codes and regulations always take precedence over a Xerxes requirement 1 2 9 Xerxes must authorize in w...

Страница 5: ...too much momentum Momentum can grow because fittings on top of the tank make it top heavy Make sure the tank s fittings and manways never touch the ground Do not rotate the tank more than 120 from the...

Страница 6: ...serious injury 3 1 9 Refer to the appropriate section below for instructions for the following situations 3 1 9 1 For testing a single wall tank see SECTION 3 2 3 1 9 2 For testing a double wall tank...

Страница 7: ...terstitial space by itself may damage the primary tank or cause tank failure 3 3 3 2 Free the hose from the service fitting by cutting the nylon tie 3 3 3 3 Insert the hose into the quick disconnect f...

Страница 8: ...ct the air supply line 3 4 1 9 Soap all service fittings and manways Watch for active air bubbles which indicate a leak Look through the laminate for any active air bubbles rising to the top Their pre...

Страница 9: ...eeded for the test manifolds Follow instructions in Point 3 1 5 See FIGURE 3 6 and FIGURE 3 7 3 6 1 3 Before doing the air test of the base tank described in SECTION 3 6 2 and the air test of the end...

Страница 10: ...r End Tank End Tank End Tank Lifting Lug Typical Manway with Fittings Optional Reservoir Monitor Fitting Base Tank 9 FIGURE 3 12 FIGURE 3 13 3 7 2 AIR TEST OF BASE TANK 3 7 2 1 Connect the pressure so...

Страница 11: ...Disconnect the air supply line 3 8 3 4 Soap all service fittings and manways Watch for active air bubbles which indicate a leak Look through the laminate for any active air bubbles rising to the top T...

Страница 12: ...d result in death or serious injury 5 1 GENERAL 5 1 1 The installing contractor must take all precautions necessary to protect employees working in or near a tank excavation These precautions should i...

Страница 13: ...vide sufficient clearance to allow the deadmen to be set outside of the tank shadow See FIGURE 5 3 FIGURE 5 3 5 2 2 STABLE IN SITU NATIVE SOIL CONDITIONS 5 2 2 1 Where shoring is not required to maint...

Страница 14: ...ced concrete beam 6 1 2 The length of the deadman is typically equal to the length of the tank 6 1 3 A deadman may be fabricated in multiple sections as long as the total length is not decreased and e...

Страница 15: ...for further information 6 1 8 Lay the deadmen in the excavation parallel to the tank and outside of the tank shadow See FIGURE 5 3 6 1 9 In multiple tank installations with deadmen each tank will have...

Страница 16: ...must be used on all marked hold down locations Do not place straps between ribs except on 4 foot diameter tanks Failure to properly place straps may result in tank damage 6 4 4 Data for hold down stra...

Страница 17: ...p as near the loop or thimble as possible turn nuts on second clip firmly but do not tighten initially See FIGURE 6 4 6 5 15 When more than two clips are required space additional clips equally betwee...

Страница 18: ...ce one 12 inch lift of approved backfill material evenly around the tank From the edge of the hole or the top of an adjacent tank push the backfill in place by using a nonmetal probe long enough to re...

Страница 19: ...osed areas of the tank and all fittings and monitoring the pressure for one hour 9 1 4 Carefully relieve the pressure in the tank Remove the quick disconnect assembly from dry double wall tanks 12 Do...

Страница 20: ...inches 6 inches for 12 foot diameter tanks from the tank bottom All metal fittings and other metal components must be coated to protect against corrosion 11 1 2 Refer to FIGURE 11 1 along with TABLE 1...

Страница 21: ...d in SECTION 5 13 1 6 When the tank has been backfilled to subgrade before placement of asphalt or concrete take a measurement of the internal diameter of the tank See SECTION 14 of the Installation M...

Страница 22: ...4 3 1 Place the dipstick into a service fitting with a standpipe 14 3 2 Measure and record the distance from the tank bottom to the top of the standpipe 14 3 3 Pull the dipstick up until the nail catc...

Страница 23: ...l the UST coordinator at the Xerxes plant nearest you 15 4 1 6 If a tank is sloped the reservoir should be at the high end 15 4 1 7 In a tank with the interstice filled with monitoring fluid Xerxes re...

Страница 24: ...and vapors Do not pressurize the ACR assembly after installation is completed The ACR system is an enclosed space Hazardous fumes may be present so precautions should be taken to properly vent the sp...

Страница 25: ...ion process 16 5 3 TESTING ACR WT RISER TOP 16 5 3 1 Water test the riser top after the adhesive sealant in the groove at the top of the riser has sufficiently set 16 5 3 2 Plug any wall penetrations...

Страница 26: ...The contractor must install a concrete form to allow a minimum 3 inch clearance between the concrete pad street box frame and the riser top 16 7 3 Backfill to the top of the ACR system 16 7 4 Backfil...

Страница 27: ...ion such as automatic shut off devices flapper valves or vent restriction devices ball float valves which will close off the internal piping and reduce the tank s capacity 18 2 5 Owner operator must n...

Страница 28: ...ice TRUCHEK Hydrostatic Monitoring System brochure 20 1 1 2 Among those materials available from technical support at Xerxes Minneapolis are Alternate Backfill Supplemental Instructions UST Deep Buria...

Страница 29: ...d according to installation instructions B InternalDiameterMeasurement Theinternaldiameterofthetankismeasuredanddocumented FinalInternalDiameterinSection4below C Monitoring Fluid Tanks 1 Check and rec...

Страница 30: ...369 10 4 10 4 21 5 1 4 21 5 1 4 3 200 4 500 6 200 12 000 12 068 11 849 10 4 10 4 24 1 4 24 1 4 3 600 5 000 7 000 15 000 15 248 14 976 10 4 10 4 29 5 3 4 29 5 3 4 4 500 6 100 8 600 10 20 000 20 055 19...

Страница 31: ...Iowa Phone 563 886 6172 Fax 563 886 2042 Corporate Office 7901 Xerxes Avenue South Minneapolis MN 55431 Phone 952 887 1890 Fax 952 887 1870 www xerxescorp com Manufacturing Facilities 2001 Xerxes Corp...

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