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17.3. ALTERNATE METHOD

17.3.1. If the preferred method outlined above is not practical,
an alternate method 

(FIGURE 17-2)

is: 

• Bury additional tanks in the same installation hole. 
• Empty existing tanks to less than 1/4 capacity.
• Remove the surface slab. 
• Enlarge the excavation for the new tanks, leaving as much

backfill as possible around existing tanks. 

• Install shoring, if necessary, to make sure that existing tanks

do not move and sufficient backfill remains. 

• Follow procedures and requirements outlined in this Installa-

tion Manual.

See SECTION 5 for excavation parameters. 

FIGURE 17-2

18. OPERATING GUIDELINES

18.1. GENERAL

18.1.1. Owner must retain the Installation Manual and Operating
Guidelines for future reference to operating guidelines.

18.1.2. In addition to these installation instructions and operating
guidelines, follow all federal, state and local laws, regulations,
codes and safety precautions that pertain to underground
storage tanks and/or their associated systems.

18.1.3. Consult tank brochures, separate system instructions
(such as oil/water separators) and separate accessory
instructions, which are available upon request from the UST
coordinator at the Xerxes plant nearest you. 

(See SECTION 20.)

18.1.4. Consult the applicable warranty for each tank for further
operating guidelines and limitations. A copy of the warranty is
available upon request from the UST coordinator at the Xerxes
plant nearest you. 

(See SECTION 19.)

18.2. FILLING TANK

18.2.1. Never overfill the tank.

18.2.2. Xerxes recommends only gravity filling of tanks.

Xerxes does not recommend pump or pressure filling of 
the tanks because an overfill or overpressurization could
occur. Overfilling the tank while under pressure could
cause tank failure even if the tank vent is unrestricted. 
Tank failure could result in death or serious injury.

26

18.2.3. Each time the tank is filled, the owner/operator must
make sure the tank is properly vented. 

(See SECTION 11.)

18.2.4. Owner/operator must determine whether the tank has
overfill protection, such as automatic shut-off devices (“flapper
valves”) or vent-restriction devices (“ball-float valves”), which will
close off the internal piping and reduce the tank’s capacity.

18.2.5. Owner/operator must notify whoever fills the tank that it
has overfill protection, which reduces the tank’s capacity.

18.2.6. Before each tank filling, owner/operator or the delivery
service must determine the tank’s reduced capacity due to the
overfill protection, and consult the instructions or guidelines
provided by the installer and manufacturer of the overfill-
protection device to determine how much additional product the
tank can hold.

If owner/operator allows pump or pressure filling of the
tank, owner/operator must ensure that the tank is not
equipped with overfill protection, such as an automatic
shut-off device or ball-float valve. Owner/operator must
notify whoever will fill the tank that automatic shut-off
equipment is required on the delivery truck to prevent an
overfill and that overfilling the tank while under pressure
could cause tank failure even if the tank vent is unrestrict-
ed. Failure to follow these instructions each time the tank is
filled could cause an overfill, overpressurization or tank
failure, and could result in death or serious injury.

18.3. ENTERING TANK

18.3.1. Do not allow anyone to enter the tank unless it has been
properly emptied and vented, and unless the person entering
the tank has been trained in confined-space entry procedures
and applicable OSHA regulations. 

Improper tank entry could cause fire, explosion or asphyxi-
ation, and could result in death or serious injury.

19. LIMITED WARRANTIES

19.1. GENERAL

19.1.1. Each product is covered by product-specific limited
warranties, which contain operating guidelines and parameters
that should be reviewed as applicable. Copies of the limited
warranties are available upon request from the UST coordinator
at the plant nearest you. 

20. SELECTED LIST OF SUPPLEMENTAL MATERIALS

20.1. GENERAL

20.1.1. Supplemental materials, which may apply to specific
installations and/or conditions, are available upon request from
the UST coordinator at the Xerxes plant nearest you or from
technical support at Xerxes Minneapolis, as applicable.

Содержание Fiberglass Underground Storage Tanks

Страница 1: ...Installation Manual and Operating Guidelines For Single Wall and Double Wall Fiberglass Underground Storage Tanks Owner should retain this manual for reference to operating guidelines...

Страница 2: ...allationTesting p 18 9 1 General Section 10 Ballasting p 19 10 1 General Section 11 Piping andVenting p 19 11 1 Internal Piping 11 2 External Piping 11 3 Venting Tank 11 4 Venting Interstitial Space S...

Страница 3: ...6 Careless activity or reckless operation of equipment can cause death serious injury or property damage 1 2 GENERAL 1 2 1 It is important to follow the procedures and instructions in this manual in o...

Страница 4: ...uated on top of the tank in its upright position FIGURE 2 1 30 Max 1 2 8 Federal state and local codes and regulations always take precedence over a Xerxes requirement 1 2 9 Xerxes must authorize in w...

Страница 5: ...too much momentum Momentum can grow because fittings on top of the tank make it top heavy Make sure the tank s fittings and manways never touch the ground Do not rotate the tank more than 120 from the...

Страница 6: ...serious injury 3 1 9 Refer to the appropriate section below for instructions for the following situations 3 1 9 1 For testing a single wall tank see SECTION 3 2 3 1 9 2 For testing a double wall tank...

Страница 7: ...terstitial space by itself may damage the primary tank or cause tank failure 3 3 3 2 Free the hose from the service fitting by cutting the nylon tie 3 3 3 3 Insert the hose into the quick disconnect f...

Страница 8: ...ct the air supply line 3 4 1 9 Soap all service fittings and manways Watch for active air bubbles which indicate a leak Look through the laminate for any active air bubbles rising to the top Their pre...

Страница 9: ...eeded for the test manifolds Follow instructions in Point 3 1 5 See FIGURE 3 6 and FIGURE 3 7 3 6 1 3 Before doing the air test of the base tank described in SECTION 3 6 2 and the air test of the end...

Страница 10: ...r End Tank End Tank End Tank Lifting Lug Typical Manway with Fittings Optional Reservoir Monitor Fitting Base Tank 9 FIGURE 3 12 FIGURE 3 13 3 7 2 AIR TEST OF BASE TANK 3 7 2 1 Connect the pressure so...

Страница 11: ...Disconnect the air supply line 3 8 3 4 Soap all service fittings and manways Watch for active air bubbles which indicate a leak Look through the laminate for any active air bubbles rising to the top T...

Страница 12: ...d result in death or serious injury 5 1 GENERAL 5 1 1 The installing contractor must take all precautions necessary to protect employees working in or near a tank excavation These precautions should i...

Страница 13: ...vide sufficient clearance to allow the deadmen to be set outside of the tank shadow See FIGURE 5 3 FIGURE 5 3 5 2 2 STABLE IN SITU NATIVE SOIL CONDITIONS 5 2 2 1 Where shoring is not required to maint...

Страница 14: ...ced concrete beam 6 1 2 The length of the deadman is typically equal to the length of the tank 6 1 3 A deadman may be fabricated in multiple sections as long as the total length is not decreased and e...

Страница 15: ...for further information 6 1 8 Lay the deadmen in the excavation parallel to the tank and outside of the tank shadow See FIGURE 5 3 6 1 9 In multiple tank installations with deadmen each tank will have...

Страница 16: ...must be used on all marked hold down locations Do not place straps between ribs except on 4 foot diameter tanks Failure to properly place straps may result in tank damage 6 4 4 Data for hold down stra...

Страница 17: ...p as near the loop or thimble as possible turn nuts on second clip firmly but do not tighten initially See FIGURE 6 4 6 5 15 When more than two clips are required space additional clips equally betwee...

Страница 18: ...ce one 12 inch lift of approved backfill material evenly around the tank From the edge of the hole or the top of an adjacent tank push the backfill in place by using a nonmetal probe long enough to re...

Страница 19: ...osed areas of the tank and all fittings and monitoring the pressure for one hour 9 1 4 Carefully relieve the pressure in the tank Remove the quick disconnect assembly from dry double wall tanks 12 Do...

Страница 20: ...inches 6 inches for 12 foot diameter tanks from the tank bottom All metal fittings and other metal components must be coated to protect against corrosion 11 1 2 Refer to FIGURE 11 1 along with TABLE 1...

Страница 21: ...d in SECTION 5 13 1 6 When the tank has been backfilled to subgrade before placement of asphalt or concrete take a measurement of the internal diameter of the tank See SECTION 14 of the Installation M...

Страница 22: ...4 3 1 Place the dipstick into a service fitting with a standpipe 14 3 2 Measure and record the distance from the tank bottom to the top of the standpipe 14 3 3 Pull the dipstick up until the nail catc...

Страница 23: ...l the UST coordinator at the Xerxes plant nearest you 15 4 1 6 If a tank is sloped the reservoir should be at the high end 15 4 1 7 In a tank with the interstice filled with monitoring fluid Xerxes re...

Страница 24: ...and vapors Do not pressurize the ACR assembly after installation is completed The ACR system is an enclosed space Hazardous fumes may be present so precautions should be taken to properly vent the sp...

Страница 25: ...ion process 16 5 3 TESTING ACR WT RISER TOP 16 5 3 1 Water test the riser top after the adhesive sealant in the groove at the top of the riser has sufficiently set 16 5 3 2 Plug any wall penetrations...

Страница 26: ...The contractor must install a concrete form to allow a minimum 3 inch clearance between the concrete pad street box frame and the riser top 16 7 3 Backfill to the top of the ACR system 16 7 4 Backfil...

Страница 27: ...ion such as automatic shut off devices flapper valves or vent restriction devices ball float valves which will close off the internal piping and reduce the tank s capacity 18 2 5 Owner operator must n...

Страница 28: ...ice TRUCHEK Hydrostatic Monitoring System brochure 20 1 1 2 Among those materials available from technical support at Xerxes Minneapolis are Alternate Backfill Supplemental Instructions UST Deep Buria...

Страница 29: ...d according to installation instructions B InternalDiameterMeasurement Theinternaldiameterofthetankismeasuredanddocumented FinalInternalDiameterinSection4below C Monitoring Fluid Tanks 1 Check and rec...

Страница 30: ...369 10 4 10 4 21 5 1 4 21 5 1 4 3 200 4 500 6 200 12 000 12 068 11 849 10 4 10 4 24 1 4 24 1 4 3 600 5 000 7 000 15 000 15 248 14 976 10 4 10 4 29 5 3 4 29 5 3 4 4 500 6 100 8 600 10 20 000 20 055 19...

Страница 31: ...Iowa Phone 563 886 6172 Fax 563 886 2042 Corporate Office 7901 Xerxes Avenue South Minneapolis MN 55431 Phone 952 887 1890 Fax 952 887 1870 www xerxescorp com Manufacturing Facilities 2001 Xerxes Corp...

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