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Original Operating Instructions
BATI0XXX-ES-1-ZZZ-1
User Information

O_BATI_0XXX-ES-1-ZZZ-1_V1.4_GB

Seite

von

1 User Information

Thank you for purchasing the BATI Battery Charger. By purchasing this WSTECH
product, you have chosen a high-quality product. If you have still any questions, please
contact WSTECH at

[email protected]

Legal Information

Trademarks

All trademarks are recognized, even if they are not identified as such.

QR Code

is a registered trademark of DENSO WAVE INCORPORATED.

EtherCAT

is a registered trademark of Fa. Beckhoff Automation GmbH.

Modbus

is a registered trademark of Schneider Electric and and licensed under the

Modbus Organization, Inc.

Manufacturer

WSTECH GmbH
Eckernförder Landstraße 78
D-24941 Flensburg
Tel.: +49-(0) 461-430122-0
Fax: +49-(0) 461-430122-11
Mail:

[email protected]

Web:

www.wstech.com

Issue: 01/2018

Содержание BAT1200-ES-2-270-1

Страница 1: ...TI_0XXX ES 1 ZZZ 1_V1 4_GB Original Operating Instructions Battery Charger BATI0XXX ES 1 ZZZ 1 WSTECH is a Wind Sun Technologies and Siemens Joint Venture Before starting any work please read Original...

Страница 2: ...5 1 8 Cleaning 15 2 Description 16 2 1 Functional Description 16 2 2 Principle of the Product 16 2 3 Options 18 2 4 Views 18 2 4 1 Exterior View 18 2 4 2 Interior Views 19 2 4 2 1 Interior View Contro...

Страница 3: ...ation 39 4 1 Operating Modes 39 4 2 Enable Switch 39 5 Commissioning 41 5 1 Preparing Commissioning 41 5 2 Starting the Product 42 5 3 Stopping the Product 43 6 Troubleshooting 44 6 1 BATI Error Codes...

Страница 4: ...51 7 1 1 5 Check of Cable and Line Condition 51 7 1 1 6 Check of Fuse Condition 51 7 1 1 7 Functional Test of DC Switch Disconnector 51 7 1 1 8 Functional Test of AC Circuit Breaker 52 7 1 1 9 Functio...

Страница 5: ...view front control cabinet 19 Figure 7 Miniature circuit breaker 20 Figure 8 Interior view front power unit 21 Figure 9 Transport with crane 24 Figure 10 Mounting points BATI0XXX bottom view 26 Figure...

Страница 6: ...60 List of Tables Table 1 Complete naming 12 Table 2 Scope of delivery 22 Table 3 Operating mode of insulation monitoring device 37 Table 4 Abstract BATI Error Codes 45 Table 5 Abstract BATI Error cod...

Страница 7: ...d Reproduction also in extract form only admissible with approval from manufacturer Trademarks All trademarks are recognized even if they are not identified as such QR Code is a registered trademark o...

Страница 8: ...e type plates and option plates are located outside at the bottom right as well as inside of the doors Figure 1 Example of the type plate control cabinet Pos Description 1 Manufacturer 2 Product 3 Har...

Страница 9: ...60 Figure 2 Example of the type plate power unit Pos Description 1 Manufacturer 2 Product 3 Hardware and wiring diagram version 4 Technical data DC connection 5 Degree of protection 6 Serial number 7...

Страница 10: ...ntenance decommissioning technical data safety procedures and all important function settings of the product The manufacturer constantly improves its products according to the latest state of the scie...

Страница 11: ...tes a possible danger situation which can lead to death or severe injury ATTENTION Indicates a possible danger situation which can lead to lesser or lighter injury NOTICE Indicates a possible danger s...

Страница 12: ...mplete naming Naming within Document Control cabinet CC Constant current constant voltage CC CV Electromagnetic compatibility EMC Hardware version HW Insulated gate bipolar transistor IGBT Internation...

Страница 13: ...s that are listed in this document The use of other spare parts shall be construed as an alteration Work with or on the product is allowed only if all persons have all skills described for target audi...

Страница 14: ...s voltages are present in the product Touching live parts can result in death or serious injury due to electric shock Before working on the product check that it is switched off and safeguarded agains...

Страница 15: ...inutes after shutdown before working on the product The product safety sign is located on the cabinet doors Figure 5 1 8 Cleaning DANGER Danger to life due to fire or explosion There is risk of fire a...

Страница 16: ...ive power can be provided To charge the batteries from the grid the inverter operates as a controlled rectifier The control card A1 A2 controls the power semiconductors and for that the AC side and DC...

Страница 17: ...Original Operating Instructions BATI0XXX ES 1 ZZZ 1 Description O_BATI_0XXX ES 1 ZZZ 1_V1 4_GB Seite 17 von 60 Figure 4 Schematic structure of the power unit...

Страница 18: ...Cabinet heating EtherCAT interface 2 4 Views The illustrations used in these operating instructions are reduced to the essentials and may differ from the delivered product 2 4 1 Exterior View The prod...

Страница 19: ...control cabinet Figure 6 Interior view front control cabinet Pos Description 1 Control card A1 A2 2 Thermostat BT1 3 Customer interface terminal strip X15 4 Customer interface terminal strip X2 5 Cus...

Страница 20: ...ker Pos Item designation Components 1 F6 Fan located in PU 2 F7 Power supply for fans CC and PU 3 F13 230 VAC supply voltage for switches Q1 and Q2 located in PU and 230 VAC supply voltage for insulat...

Страница 21: ...terior view front power unit Pos Description 1 Main fan 2 Power Stacks 3 Overvoltage protection F4 4 Fuse switch disconnector Harmonic filter F3 5 DC switch disconnector Q1 6 Fuse insulation monitorin...

Страница 22: ...zed storage times can damage the electrolytic capacitors and IGBTs due to humidity Before operating the product after a storage time of more than one year contact the customer service 3 1 Delivery a C...

Страница 23: ...cilities with sufficient load bearing capacity Transport must be done in the normal operating position No standing walking or working under suspended loads 3 2 1 Transport with Hoisting Gear NOTICE Da...

Страница 24: ...2 2 Transport with Crane Transport requirements Each cabinet of the product must be transported separately Make sure that the lifting lugs see separate package are permanently mounted Observe the wei...

Страница 25: ...es Ensure that there is sufficient room to perform operation and maintenance work Following distances must be maintained Front Minimum 600 mm with opened door Oben Minimum 200 mm The sides and the bac...

Страница 26: ...stallation O_BATI_0XXX ES 1 ZZZ 1_V1 4_GB Seite 26 von 60 3 3 2 Mounting Points Figure 10 shows the mounting points of the product For each cabinet 4 screws are required to fix the product to the foun...

Страница 27: ...h ends to relieve from pull and pressure Route one cable through each gland only NOTICE Damage of protection device All parameter changes to protection devices can cause damage Do not change the param...

Страница 28: ...ck product X2 4 5 Customer switch bridge must be removed if a switch is connected X2 6 8 Customer feedback insulation monitoring device X2 9 10 Voltage detection island grid function or grid feeding X...

Страница 29: ...3 4 3 Data communication 1 x Ethernet Section 3 4 4 Data communication 2 x EtherCAT optional Section 3 4 4 Voltage detection island grid function or grid feeding Section 3 4 5 Customer feedback AC ci...

Страница 30: ...L1 L2 L3 Otherwise the product does not connect to the grid Observe a clockwise rotating field Prerequisites All grid parameters must be fulfilled Procedure 1 Remove the sliding ground plate 2 Dismoun...

Страница 31: ...ating Instructions BATI0XXX ES 1 ZZZ 1 Installation O_BATI_0XXX ES 1 ZZZ 1_V1 4_GB Seite 31 von 60 Figure 12 AC connection Pos Description 1 AC circuit breaker Q2 2 PE connection 3 Protective cover 4...

Страница 32: ...plate 2 Dismount the protective cover 3 Check cable feeds for damage 4 Connect the DC and DC cable onto the busbar of the DC switch disconnector Figure 13 NOTICE The cable lug must be suitable for a...

Страница 33: ...aracteristic gG Depending on the demand the connection can be done in two ways Variant 1 Buffered supply voltage for control and unbuffered supply voltage for fan and heating Procedure 1 Remove the sl...

Страница 34: ...Z 1_V1 4_GB Seite 34 von 60 Variant 2 Unbuffered supply voltage Procedure 1 Remove the sliding ground plate 2 Bridge terminals X9 1 X9 2 X9 3 X9 4 3 Connect PE L and N conductor of the unbuffered supp...

Страница 35: ...rds The data communication with the product is provided via the network connection of the control card Required material not included in scope of delivery Network cable with RJ45 plug Procedure 1 Remo...

Страница 36: ...ted Island grid function inactivated 1 Remove the sliding ground plate 2 Find terminal strip X2 in the control cabinet Figure 6 3 Apply a voltage of 24 VDC to terminal X2 9 10 Figure 16 Figure 16 Volt...

Страница 37: ...itch back into their original state Table 3 Operating mode of insulation monitoring device Relay state Terminal Contact Original state X2 6 to X2 8 close X2 6 to X2 7 open Fault state X2 6 to X2 8 ope...

Страница 38: ...inal strip X16 The terminal strip is in the control cabinet Figure 18 Figure 18 Customer feedback harmonic and notch filter fuses Condition Terminal Contact Not triggered X16 1 to X16 2 close 3 5 Afte...

Страница 39: ...level control to restart the operation 4 2 Enable Switch DANGER Danger to life due to high voltage Also after pressing the Enable switch dangerous voltages are present in the product Touching live par...

Страница 40: ...Original Operating Instructions BATI0XXX ES 1 ZZZ 1 Operation O_BATI_0XXX ES 1 ZZZ 1_V1 4_GB Seite 40 von 60 Figure 19 Danger area...

Страница 41: ...corresponding Interface Description 5 1 Preparing Commissioning Prerequisite Conditions for operation shall be fulfilled Section 11 2 At the first commissioning an initial setup via user interface is...

Страница 42: ...Measure the DC voltage from plus to minus connection on the DC switch disconnector Section 0 NOTICE The voltage must be positive and the measured values must be within the allowed tolerance range Sect...

Страница 43: ...us voltages are still present After stopping the product observe a minimum wait time of at least 30 minutes prior to opening Check that no residual voltage is still present within the DC link by means...

Страница 44: ...hooting can lead to serious bodily injury or death and property damage Troubleshooting must be done only by authorized and trained electricians If the displayed failure cannot be eliminated locally co...

Страница 45: ...age_grid_L1 _stage_2 Check Grid voltage 68 Overvoltage_grid_L1 _stage_3 Check Grid voltage 71 Overvoltage_grid_L2 _stage_1 Check Grid voltage 72 Overvoltage_grid_L2 _stage_2 Check Grid voltage 73 Over...

Страница 46: ...11 13 15 17 21 Corrective action 1 Stop the product Section 8 Clean the cooling air inlet and outlet Figure 5 6 1 2 BATI Error Codes 22 29 Corrective action 1 Check if the ambient temperature is withi...

Страница 47: ...uses of the harmonic and notch filter Fuses F7 and F12 of the Notch Filter are in the power unit Figure 8 Fuse F3 of the Harmonic filter is in the power unit Figure 8 Use fuses of the spare parts list...

Страница 48: ..._X108B12 Reduce power check cooling 20 temperature_high_PT100_X108B34 Reduce power check cooling 22 temperature_low_L1 Check heating 23 temperature_low_L2 Check heating 24 temperature_low_L3 Check hea...

Страница 49: ...orarily or permanently removed altered or adjusted Observe all safety information from the battery manufacturer Observe that the AC DC cables are still under voltage if they are not disconnected from...

Страница 50: ...ondition Section 7 1 1 6 Functional Test of DC Switch Disconnector Section 7 1 1 7 Functional Test of AC Circuit Breaker Section 7 1 1 8 Functional Test of Enable Switch Section 7 1 1 9 7 1 1 Maintena...

Страница 51: ...lose doors Table 6 Torque of electrical components Connection Torque Grounding 44 Nm AC connection 75 Nm DC connection 75 Nm 7 1 1 5 Check of Cable and Line Condition Maintenance tasks a Open doors b...

Страница 52: ...no continuity replace it c Check the continuity of the AC circuit breaker Q2 when it is switched off If the AC circuit breaker has continuity replace it d Close doors 7 1 1 9 Functional Test of Enable...

Страница 53: ...hin the DC link Figure 19 by means of suitable testing equipment 5 Switch off voltage measuring and supply voltage Section 8 1 and disconnect the lines 6 Disconnect Ethernet cable and any other cables...

Страница 54: ...in accordance with the applicable EC Directive 2011 65 EU on the restriction of the use of certain hazardous substances in electric and electronic equipment Restriction of Hazardous Substances The pr...

Страница 55: ...e plate Serial number provided on the type plate Location Date of delivery Invoice address Hardware and wiring diagram version provided on the type plate Failure description Inverter status Failure da...

Страница 56: ...032 Fuse 0 44A 1000V 10x38 mm 3 F1 in PU 500032 Fuse 0 44A 1000V 10x38 mm 2 F10 in PU 500188 Fuse 10A 10x38 mm 2 F11 in PU 500188 Fuse 10A 10x38 mm 2 F12 in PU 500392 Fuse 690V 16A gG 14x51mm 3 F7 in...

Страница 57: ...1385 A 1367 A Max short circuit current 50 kA Line power factor cos 0 98 At 20 of rated power AC current distortion THD 3 DC SIDE Battery side nominal voltage 750 V Max battery voltage 890 V Min batt...

Страница 58: ...ers on request Max humidity 95 Not condensing Max altitude above sea level 1500 m Without derating in power Cooling type Forced air Air cooling volume 3600 m3 h Class 3S2 EN60721 3 3 Protection class...

Страница 59: ...Original Operating Instructions BATI0XXX ES 1 ZZZ 1 Appendix O_BATI_0XXX ES 1 ZZZ 1_V1 4_GB Seite 59 von 60 11 3 EU Declaration of Conformity...

Страница 60: ......

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