Vertex-Pro Motor-Driven Compressor Control
Manual 26489V1
44
Woodward
Troubleshooting Guide
If during normal control operation, all of the 24/8 Analog modules have Fault
LEDs on, check the chassis’ CPU module for a failure. If during normal control
operation only the 24/8 Analog module’s Fault LED is on or flashing, insure that it
is installed in the correct slot. If it is, then replace that module. See instructions
for replacement in Chapter 9, Installation (System Level Installation). When a
module fault is detected, its outputs will be disabled or de-energized.
Analog Inputs
If an analog input is not functioning properly, verify the following:
1. Check that the cable is shielded and the shield is properly grounded per
the Shields and Grounding section in Chapter 9, Installation (System
Level Installation).
2. Measure the input voltage on the FTM terminal block. It should be in the
range of 0-5 V.
3. Verify that there are no or minimal AC components to the Analog Input
signal. Improper shielding may introduce AC noise on the input
terminals.
4. Check the wiring. If the inputs are reading 0 or the engineering units that
correspond to 0 mA, look for a loose connection on the terminal blocks,
disconnected or misconnected cables, a missing jumper on the terminal
block if the input is a current input, or a blown fuse on the 24 Vdc on the
FTM.
5. If all of the inputs are reading high, check that the 24 Vdc is not
connected across the input directly.
6. Check the software configuration to ensure that the input is configured
properly.
7. If all of the channels on the 24/8 Analog module are not working, check
the fuse on the 24/8 Analog module. See instructions for module
replacement in Chapter 9, Installation (System Level Installation). This
fuse is visible and can be changed through the bottom of the module. If
the fuse is blown, fix the wiring problem, then replace the fuse with
another fuse of the same type and rating.
8. After verifying all of the above, exchange the J1 and J2 cables. If the
problem moves to a different channel, replace the cable. If not, replace
the module.
9. If the readings are incorrect on several channels of the 24/8 Analog
module, corresponding to both cables, replace the module.
10. If replacing the module does not fix the problem, replace the FTM. The
FTM contains only traces and a few discrete components, so failure is
extremely unlikely. See instructions for replacing the FTM in Chapter 9,
Installation (System Level Installation).
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