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FD-6045-CE and FD-8645-CE

Fire Deck Installation and Operation Manual

M0042.13 JULY 2019

COMPONENT SCHEMATIC

SV-4

SV-2

SV-1

SV-3

ICS-4

Decorative Flame

ICS-3

ICS-2

ICS-1

Mounted on

forklift pocket

Right Radiant Burner

Throttle Knob

Thermocouple

Throttle Knob

Gas Inlet - Left Side

Standard on most models

Pilot Tube (typ)

Harness to Oven Controller

Incoming Power

Throttle Valve (typ)

Flex Tube (typ)

Pilot/Igniter (typ)

not shown

Burner Jets (typ)

w/ Flame Retention Springs

Left Radiant Burner

IR Burner

Transformer Box

ICS-1

SV-1

IR Burner

Transformer

ICS-2

SV-2

Radiant Burner

Transformer

ICS-3

SV-3

Radiant Burner

Transformer

ICS-4

SV-4

Decorative Flame

Transformer

Oven Controller

Thermocouple

Wiring for Configuration above

General considerations for all configurations:

•

SV-1 is reserved for the IR Burner�

•

Additional Radiant Burner numbering begins on the

left (facing oven) with SV-2�

•

The Decorative Flame Burner is always numbered last�

ICS:

Ignition Control System

SV:

SmartValve Gas Valve

The Fire Deck 8645-CE with an Underfloor (IR) Burner, two
Radiant Burners and a Decorative Flame is shown below�
Actual components and layout will vary depending upon
the model and specific configuration of the oven�

Gas Inlet - Right Side

Optional - Not shown

COMPONENT SCHEMATIC

Содержание FIRE DECK 6045

Страница 1: ...1801 W Bakerview Rd Bellingham WA 98226 USA FIRE DECK SERIES CE Stone Hearth Oven Gas Fired Gas Wood Combination European Models FIRE DECK 6045 WS FD 6045 CE FIRE DECK 8645 WS FD 8645 CE FIRE DECK 8645 WS CS REC 16 CE DOC NO M0042 13 REVISED JULY 2019 Installation and Operation Manual ...

Страница 2: ...Unloading Moving the Oven 8 Optional Temp Caster Install 9 Placing Installation 10 Venting 11 Facade Requirements 12 Gas Specifications 14 Electrical Specifications 17 Controller 18 Initial Start Up 19 Daily Oven Operation 20 Daily Maintenance 21 Burning Wood Safely 22 Managing the Oven Fire 23 Fuelwood Facts 24 Troubleshooting Guide 25 Operational Sequence 26 Component Schematic 27 Electrical Dia...

Страница 3: ...alth in the room in which it is installed This appliance needs an unobstructed flow of fresh air for satisfactory combustion and must be installed in a suitably ventilated room in accordance with current regulations This appliance should be serviced by qualified personnel at least every 12 months or sooner if heavy use is expected INSTALLATION AND OPERATION MANUAL FOR WOOD STONE FIRE DECK OVENS OR...

Страница 4: ...tion WARNING Improper installation adjustment alteration service or maintenance can result in property damage injury or death Read the installation operation and maintenance instructions thoroughly before installing or servicing this equipment FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance Always keep the area under ...

Страница 5: ...gement 5 10 2018 lucasm 3 DWN BY SHEET ellingham WA 360 650 1111 www woodstone corp com DIMENSIONS ARE IN INCHES TOLERANCES LINEAR 1 2 10mm ANGULAR 2 UNLESS NOTED OTHERWISE HE INFORMATION CONTAINED IN THIS DRAWING IS THE AN ONGOING PROGRAM OF PRODUCT IMPROVEMENT MAY REQUIRE US TO CHANGE SPECIFICATIONS WITHOUT NOTICE DATE 120VAC 1 1A 50 60Hz 1 of 1 AIR INTAKE G G 1 30mm 6 150mm 17 3 4 450mm 13 1 4 ...

Страница 6: ... 45 1150mm 5 130mm 59 3 4 1520mm 7 1 2 190mm 52 1 2 1330mm 6 150mm 1 30mm 13 1 4 340mm 17 3 4 450mm 2 50mm 55 3 4 1420mm 74 1 4 1890mm 9 3 4 250mm 14 360mm 23 3 4 600mm 24 3 4 630mm 25 1 2 650mm 77 1 2 1970mm 10 1 4 260mm 4 100mm 10 250mm REV LEGEND PART FD 8645 RFG L R IR 8645 Fire Deck General Arrangement 5 10 2018 lucasm 3 DWN BY SHEET lingham WA 360 650 1111 www woodstone corp com DIMENSIONS A...

Страница 7: ...on combustible floor surface The non combustible floor surface should extend 915mm 36 out in front of the oven and extend 762mm 30 to either side of the oven doorway Wood fired ovens must be installed on non combustible floor surface AND provided with a non combustible floor covering at least 762mm 30 to each side of door opening and 915mm 36 in front of the door opening When noncombustible buildi...

Страница 8: ...n present interesting challenges to even the most experienced riggers Make sure to secure the proper equipment and make safety your first priority Please don t hesitate to call the factory for technical support USING A CRANE If you are planning to use a crane to unload the oven specify a flatbed truck delivery Use the pick eyes provided on the sides of the oven to lift the oven with a crane The sp...

Страница 9: ...wo scissor jacks or pallet jack to lift the one side of the oven by placing one jack under each caster assembly Raise the oven just high enough so the wheels clear the floor Unbolt each Caster and remove it Note Casters are for moving oven only They must be removed once the oven is in place 4 Lower the oven back to the ground Remove the Self Drilling Screw and slide the rest of the Caster Assembly...

Страница 10: ...TALLER Fork Pocket Cover MUST be installed over pocket for oven to operate properly L1217 ATTENTION INSTALLER Fork Pocket Cover MUST be installed over pocket for oven to operate properly L1217 ATTENTION INSTALLER Fork Pocket Co ver MU ST be ins talled over pocket for oven to operate properly L1217 ATTENTION INSTALLER Fork Pocket Cover MUST be installed over pocket for oven to operate properly L121...

Страница 11: ...numbers containing a W other than the first letter of the model number should be vented in accordance with codes concerning solid fuel appliances Due to the dangers of creosote buildup and sparks entering the duct these models should be vented separately from all other kitchen equipment or in such a manner acceptable to the authority having jurisdiction Solid fuel exhaust contains creosote and oth...

Страница 12: ...tched Total thickness of facade materials including the cement board should not exceed 25 mm 1 in thickness in area above the door to allow removal of door system components for service Wood Stone ovens are designed and tested to meet the requirements concerning the hygiene aspects of large kitchen appliances using gaseous fuels so as to eliminate or minimize the risk of contagion infection illnes...

Страница 13: ...front surfaces of the oven ANY MATERIALS AFFIXED TO THE CEMENT BOARD MUST NONCOMBUSTIBLE The hatching represents surfaces of the oven that are covered with cement board All parts of the oven which are meant to be left exposed are not hatched Total thickness of facade materials including the cement board should not exceed 25 mm 1 in thickness in area above the door to allow removal of door system c...

Страница 14: ...fittings leading up to the oven should have an inside diameter equal to or greater than that of the oven gas connection Also make sure that a readily accessible shut off valve supplied by others is installed near the oven and in accordance with all applicable codes Shut off valves must be of the full flow type and not introduce any restriction into the gas line The connection to the oven should be...

Страница 15: ... NATURAL GAS NG Gas Supply and Pressure PROPANE LP Gas Supply and Pressure SCOPE OF APPROVALS G20 G25 3 20 25 mbar I2EK 20 NL G20 20 mbar I2H 20 AT CH CZ DK EE ES FI GB GR HR HU IE IT LT LV NO PT RO SE SI SK and TR G20 20 mbar I2HS 20 HU G20 20 mbar I2ELL DE G20 25 20 25 mbar I2E BE and FR Propane LP Maximum inlet gas pressure to the oven after the external regulator if used must not exceed 34 mba...

Страница 16: ...TURAL GAS NG Gas Supply and Pressure PROPANE LP Gas Supply and Pressure SCOPE OF APPROVALS G20 G25 3 20 25 mbar I2EK 20 NL G20 20 mbar I2H 20 AT CH CZ DK EE ES FI GB GR HR HU IE IT LT LV NO PT RO SE SI SK and TR G20 20 mbar I2HS 20 HU G20 20 mbar I2ELL DE G20 25 20 25 mbar I2E BE and FR Propane LP Maximum inlet gas pressure to the oven after the external regulator if used must not exceed 34 mbar 1...

Страница 17: ...30 VAC 2 A 50 Hz The rating also appears on the data plate Electrical diagrams are located on the junction box and also at the end of this manual Electrical Grounding This appliance must be electrically grounded earthed Provide Disconnect Device This appliance must be provided with an all pole type disconnect device in the incoming power supply so that the appliance can be completely isolated from...

Страница 18: ...dded 25mm 1 below the hearth surface Display will read LO when the temperature is below 38 C 100 F Arrow buttons Pressing appropriate directional arrow to adjusts Hearth Set Point temperature up or down Temperature unit selector Toggles between Fahrenheit and Celsius temperature scales in display screens Power Indicator Light Indicates the oven is turned ON Dome Flame Indicator Light Indicates the...

Страница 19: ...1 Make sure main gas supply is ON valve parallel with gas line 2 Push I O button on controller It may take a while for the gas to purge all the air from the gas lines 3 Allow oven to operate at FACTORY SETTINGS for 1 hour thermostat set at 38 C 100 F radiant flame at its lowest setting 4 After one hour raise radiant flame s to 25 10 13 cm 4 5 flame and hold this setting for 4 hours 5 After 4 hours...

Страница 20: ... to program the floor s thermostatic Hearth Set Point to temperatures from 37 427 C 100 800 F Once proper temperatures for your application have been established there should be little or no need to change the floor Hearth Set Point DETAILED DAILY OVEN OPERATION IMPORTANT If at any time you feel that either or both of the burners are not operating properly turn the oven OFF and call for service Be...

Страница 21: ...ng a nonmetallic scouring pad When scouring stainless steel surfaces scrub with the grain of the metal to prevent scratching IMPORTANT Do not use excessive amounts of liquid when wiping on or around the controller box MAKE SURE THE TOP OF THE OVEN IS KEPT CLEAR AND THAT ANY GREASE CATCHES OR HOODS ARE CLEANED FREQUENTLY DO NOT ALLOW GREASE TO ACCUMULATE ON TOP OF THE OVEN DO NOT USE THE RADIANT BU...

Страница 22: ...e of the oven do not require creosote or soot removal The oven flue and exhaust system will require inspection and cleaning The exhaust system should be inspected and cleaned per the manufacturer s and or local code official s recommendations Wood Stone recommends cleaning and inspection at least monthly on any ventilation system serving solid fuel equipment IMPORTANT SAFETY CONSIDERATIONS WHEN BU...

Страница 23: ...ed by the Digital Hearth Temperature Readout and should not exceed 454 C 850 F Once the desired temperature is reached maintain it by the addition of wood as needed Do not toss or throw wood against back or side walls of oven this may void the warranty At the end of the work day put removable Night Heat Retention Door s into door opening to hold heat in the oven overnight DO NOT OVER FIRE THIS OVE...

Страница 24: ...t your local distributor or Wood Stone The desirability of various fragrances is largely a matter of personal preference Calculate your approximate monthly daily and hourly fuel wood costs using the following formulas The cost of well seasoned hardwood varies greatly with geographical location Cost per month A x C Cost per day A x C Cost per hour A x C 30 30 12 hr day A Cost cord from wood supplie...

Страница 25: ...tance If the oven is being started for the first time Has all air been bled from the gas line Is the switch on the SV 2 valve in the ON position NOTE Valve is located beneath the oven at the rear towards the side where the radiant burner is located Flame cuts out 1 Debris in burner 2 Oven is being run with the Night Heat Retention Door in place Door must be removed whenever the oven is turned on 3...

Страница 26: ...Pilot valve ICS2 senses Pilot flame Igniter OFF ICS2 powers SV 2 Valve Radiant burner lights Dome Flame Indicator light comes ON Pilot lights Pilot does not light ICS2 Module times out Pilot lights ICS1 senses Pilot flame Igniter OFF ICS1 pow ers SV 1 valve Infrared burner lights Hearth Heat light comes ON Radiant burner re mains ON until oven is turned OFF Floor temperature above Hearth Set Point...

Страница 27: ...rner Transformer ICS 2 SV 2 Radiant Burner Transformer ICS 3 SV 3 Radiant Burner Transformer ICS 4 SV 4 Decorative Flame Transformer Transformer Oven Controller Thermocouple Wiring for Configuration above General considerations for all configurations SV 1 is reserved for the IR Burner Additional Radiant Burner numbering begins on the left facing oven with SV 2 The Decorative Flame Burner is always...

Страница 28: ...Y 2019 ELECTRICAL DIAGRAMS Single RFG CE DATE DIAG WD102 Rev 1 7 12 2017 Bellingham WA 1 360 650 1111 www woodstone corp com TH TR D D SV Burner Radiant Purple Gray Orange ICS 3 Spark Sensor TH W PV1 V1 MV IND Grd V2 TB3 4 Brown TB4 8 White Brown White RFG L OR R IR CE ADD L RFG FOR RFG LR IR CE ...

Страница 29: ...TYPE 2 CONTROLLER CE DECORATIVE FLAME CE Type 2 Controller DATE DIAG WD151 Rev 0 1 21 2014 Bellingham WA 1 360 650 1111 www woodstone corp com Thermo Couple Temperature Controller TB1 Control Panel Type 2 Red Yellow 2 red 5 orange P pink 8 white 4 brown 6 yellow TB4 R TB4 Y TB3 2 TB3 5 TB4 P TB4 8 TB3 4 TB3 6 green Ground ...

Страница 30: ...the oven If any oral statements have been made regarding this appliance such statements do not constitute warranties and are not part of the contract of sale This Limited Warranty constitutes the complete final and exclusive statement with regard to warranties THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORAL OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY WAR...

Страница 31: ...PG 31 OF 32 M0042 13 JULY 2019 Blank page ...

Страница 32: ...019 Tel 1 360 650 1111 Fax 1 360 650 1166 www woodstone corp com WOOD STONE CORPORATION 1801 W Bakerview Rd Bellingham WA 98226 USA An ongoing program of product improvement may require us to change specifications without notice ...

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