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INTRODUCTION

INTRODUCTION

doc121819

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SECTION 1   INTRODUCTION

Congratulations on your purchase of a Wood-Mizer Planer - Moulder!

Wood-Mizer  is  committed  to  providing  you  with  the  latest  technology,  best  quality,  and  strongest

customer service available on the market today. We continually evaluate our customers’ needs to ensure
we are meeting current wood-processing demands. Your comments and suggestions are welcome.

Wood-Mizer  is  committed  to  providing  you  with  the  latest  technology,  best  quality,  and  strongest

customer service available on the market today. We continually evaluate our customers’ needs to ensure
we are meeting current wood-processing demands. Your comments and suggestions are welcome.

Wood-Mizer  is  committed  to  providing  you  with  the  latest  technology,  best  quality,  and  strongest

customer service available on the market today. We continually evaluate our customers’ needs to ensure
we are meeting current wood-processing demands. Your comments and suggestions are welcome.

This documentation includes information on preparing the planer/moulder for operation and operating,
servicing and repairing the machine.

GENERAL

Check  your  planer/moulder  as  soon  as  you  receive  it.  Report  any  transport  damage  to  the  transport

company immediately.

Lift the planer/moulder using a forklift or pallet jack with lifting capacity of minimum 500kg. 

When replacing spare parts, use only original parts and note that anything electrical must be assembled

by a qualified electrician.

APPLICATIONS

The planer/moulder can be used for planing/moulding/thicknessing and planing wood, chipboard, board,

etc.

Hard materials such as chipboard, teak, MDF, etc. require hard carbide tools.

The planer/moulder is designed for indoor use, with temporary outdoor use during good weather.

REQUIREMENTS 

Planer/moulder can be used in rooms with temperature range from -15

o

C to +40 C. Ventilation must be

mechanical and in accordance with standards.

The planer/moulder must be connected to a dust extractor. Dust extractor must be turned on when the

machine is working.

SAFETY DISTANCE

Содержание MP160

Страница 1: ...3 Control panel Planning thicknessing Chain transmission with trapezoidal thread adjustment Variable speed motor manual SECTION 4 MAINTENANCE 4 1 4 1 Wear life 4 1 4 2 Sawdust Removal 4 1 4 3 Miscella...

Страница 2: ......

Страница 3: ...n and Maintenance MP160 E3S rev A1 00 MP160 E3S V rev A1 00 Safety is our 1 concern Read and understand all safety information and instructions before oper ating setting up or maintaining this machine...

Страница 4: ...planer moulder operation 3 3 Control panel Planning thicknessing Chain transmission with trapezoidal thread adjustment Variable speed motor manual SECTION 4 MAINTENANCE 4 1 4 1 Wear life 4 1 4 2 Sawd...

Страница 5: ...od processing demands Your comments and suggestions are welcome This documentation includes information on preparing the planer moulder for operation and operating servicing and repairing the machine...

Страница 6: ...er The rollers are driven by a chain transmission with separate motor The workpiece is controlled laterally with adjustable fences and pressure rollers The work is done using a top cutter and side cut...

Страница 7: ...at there is enough space for maintenance and timber stocks Connect the dust hoses and fix using the hose clips on the planer and fan Hang the planer moulder s electrical cable on the ceiling or protec...

Страница 8: ...tter Slide caliper Measuring tape or ruler Paraffin oil for grindstone FOLLOWING SPACER RINGS ARE SUPPLIED 3 x 40 mm height per cutter 2 x 20 mm height per cutter 2 x 10 mm height per cutter 1 x 5 mm...

Страница 9: ...lection system to conform with national rules It is necessary to set the fan so that will be easy to reach the switch IMPORTANT Remove the chips from the planer moulder when the work is finished CHIP...

Страница 10: ...onents FIG 1 1 MP160 Cutter with Safety Cover Electric box with control panel Chip Duct Bottom Table Height Adjustment Crank Table Height Scale Emergency Switch Lockable Castors optional Fence Top Tab...

Страница 11: ...information NOTE gives helpful information Warning stripes are placed on areas where a single decal would be insufficient To avoid serious injury keep out of the path of any equipment marked with war...

Страница 12: ...bility to comply with all applicable federal state and local laws rules and regulations regarding the ownership and operation of your Wood Mizer planer moulder All Wood Mizer planer moulder owners are...

Страница 13: ...k that the cutter can rotate freely and that there are no tools in or on the planer moulder before it is started Failure to do so may result in serious injury WARNING Always shut off the motor to stop...

Страница 14: ...always in proper working condition Planer moulder operation CAUTION The workplace always should be good illuminated The illumination at the operator s position should be at least 300lx Never use the p...

Страница 15: ...rator This applies to both the in and outfeed sides although the risk is higher on the infeed side DANGER Planing moulding is possible only in direction shown below Arrow A indicates planning directio...

Страница 16: ...ings watches or other jewelry while working around an open electrical circuit IMPORTANT Planer moulder is equipped with emergency switch It is used to immediately stop the motor in case of emergency E...

Страница 17: ...description TABELA 2 0 Label View Label Number Description 096317 CAUTION Carefully read operator s manual before handling the machine Observe instructions and safety rules when operating 099220 Clos...

Страница 18: ...ening is possible with the switch in 0 position only 096319 Always disconnect the power cord before opening the electric box S12004G Always wear safety goggles when operating the planer moulder S12005...

Страница 19: ...bels Description Safety EGdoc121819 2 9 2 501465 Always wear safety boots when operating the planer moulder 089296 Revolutions direction 087649 502481 Warning stripes P85070 CE safety certification TA...

Страница 20: ...e planer moulder can not be operated when it is raining snowing and in case of rain or snow the sawmill must be stored under roof or indoors The planer moulder can be operated in temperature range fro...

Страница 21: ...n To do it look at the motor fan when planer moulder is turning on or off Do not check the cutter rotation direction by touching the cutter with any tool Failure to do so will result in serious injury...

Страница 22: ...stop switch is pressed it must be released before restarting the planer moulder turn right Over the emergency stop switch there is an indicator light B which indicates that the power is on When replac...

Страница 23: ...g screws see safety instructions WARNING Beware of the planer knives It is extremely easy to cut yourself on these even with the slightest touch DANGER Planing moulding is possible only in direction s...

Страница 24: ...ctive guard E so it covers the workpiece from the upper side for the workpiece hight up to 75mm When angle planning or the workpiece is higher than 75mm the protective guard shold be completely lowere...

Страница 25: ...ness can be read on the scale K Thicknessing depth can be adjust from 0 3 mm to 4 mm The maximum depth can be set for the material width not bigger than 160mm Always measure material and adjust the he...

Страница 26: ...ould be adjusted so it is 0 02 0 05mm above the highest position of the knives See figure 3 5 DISASSEMBLING ASSEMBLING AND GRINDING PLANING KNIVES DANGER Before changing the knives or performing any s...

Страница 27: ...bove the knife first on the left side of the cutter and next on the right side Adjust the knife up or down until the knife touches the block It can be adjusted also with magnetic adjusting tool See ma...

Страница 28: ...t feed motor on the last feed roller Be sure the torque is constant Use the lock screw to secure the motor on the roller SETTING THE FEED SPEED To set the feed speed use the knob located on the feed g...

Страница 29: ...This chart lists estimated life expectancy of common replacement parts if proper maintenance and operation procedures are followed Due to many variables which exist during machine operation actual par...

Страница 30: ...ectrical connectors are in good condition 4 4 Drive Belt Tension Adjustment 4 4 1 Top cutter drive belt tension adjustment Check top cutter drive belt tension after first 20 hours of operation and eve...

Страница 31: ...pulleys After pulleys alignment recheck the belt tension 4 4 2 Roller drive chain tension adjustment 1 Unbolt and remove roller drive chain cover A 2 Loosen tensioner bolt B Move the tensioner up dow...

Страница 32: ...ng term storage 4 4 4 doc121819 MAINTENANCE Spray a thin layer of anti rust coating such as P D R P onto the places not protected against rusting Store the machine in a well ventilated room Cover the...

Страница 33: ...and feed rollers The motors should start Press the E STOP button no 1 located on the control box All motors should be stopped Pressing the I buttons should not start the motor until the E STOP button...

Страница 34: ...all dimensions 5 5 1 EGdoc121819 Specyfikacje SECTION 5 PLANER MOULDER SPECIFICATIONS 5 1 Overall dimensions See figure 5 1 The overall dimensions of the MP160 Planer moulder are shown below all dimen...

Страница 35: ...Planer moulder type MP160 Weight 286 kg Weight with transport box 356 kg Height 1265 mm Width 964 mm Length 1401 mm TABLE 5 1 Volts MP160EA6S 1 ph 230V CE MP160EA3U 1 ph 230V UL MP160EB6S 3 ph 230V CE...

Страница 36: ...ucer Part No 533637 TABLE 5 3 MP160EA6S Top cutter motor specifications Feed motor specifi cations Motor Type Electric Motor Electric Motor Rated Voltage 1x230V 1x230V Rated revolutions 2860 r p m 158...

Страница 37: ...cer Part No 533641 Wood Mizer CVT Part No 533643 TABLE 5 4 MP160EC3U Top cutter motor specifications Feed motor specifi cations Motor Type Electric Motor Electric Motor Rated Voltage 3x400 460V 3x400...

Страница 38: ...o 533637 TABLE 5 5 MP160EB3U V Top cutter motor specifications Feed motor specifi cations Motor Type Electric Motor Electric Motor Rated Voltage 3x230V 3x230V Rated revolutions 2820 r p m Rated power...

Страница 39: ...iated uncertainty K 4dB 2 The measured values refer to emission levels not necessarily to noise levels in the workplace Although there is a relation between emission levels and exposure levels it is n...

Страница 40: ...ations Number of knife sockets 2 or 4 Top cutter diameter 72 mm Top cutter width 410 mm Side cutter diameter 92 mm Side cutter width 40 mm Cutter adjustment mm Cutter rotations 5840 r p m Knives Speci...

Страница 41: ...ecyfikacje EGdoc121819 5 8 5 See table 5 11 A relation between the pattern knife protrusion and the thickness is shown below Pattern knife thickness Pattern knife max protrusion 1 1 According to EN 84...

Страница 42: ...herewith declare that Designation of the machine Planner Moulder Type MP160 No of manufacturer Is in conformity with the following EC directives EC Electromagnetic Compatibility Directive 2014 30 EU...

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