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Wood-mizer LT15SC M2 E11S, Инструкция по безопасности, установке, эксплуатации и техническому обслуживанию

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1

SW-07doc020719Table of Contents

Table of Contents

Section-Page

General Contact Information
Branches & Authorized Sales CentersWood-Mizer Locations (North and South America)

SECTION 1

SAFETY & GENERAL INFORMATION

1-1

1.1.

Safety Symbols.......................................................................................1-1

1.2

Blade Handling.......................................................................................1-1

1.3

Sawmill Setup.........................................................................................1-2

1.4

Sawmill Operation..................................................................................1-2

1.5

Sawmill Maintenance .............................................................................1-3

1.6

Safety Instructions ..................................................................................1-5

Observe Safety Instructions
Wear Safety Clothing
Keep sawmill And Area Around sawmill Clean
Dispose Of Sawing By-Products Properly
Check sawmill Before Operation
Keep Persons Away
Keep Hands Away
Use Proper Maintenance Procedures
Keep Safety Labels In Good Condition

1.7

Belt Sizes ..............................................................................................1-14

1.8

Blade Sizes ...........................................................................................1-14

1.9

Cutting Capacity...................................................................................1-15

1.10

Engine/Motor Specifications ................................................................1-15

1.11

Noise level ............................................................................................1-16

1.12

 Dust Extractor Specifications ..............................................................1-17

1.13

Overall Dimensions ..............................................................................1-18

1.14

Components ..........................................................................................1-19

SECTION 2

SAWMILL ASSEMBLY

2-1

2.1

Mounting Parts of LT15SC Sawmills with Electric Motors ..................2-1

Parts Specifications 
Specifications of Fasteners 
Tools Necessary for Assembling the Sawmill

2.2

Unpacking the Sawmill ..........................................................................2-7

2.3

Bed Frame Assembly .............................................................................2-8

2.4

Frame Leg Adjustment .........................................................................2-14

2.5

Saw Head Assembly.............................................................................2-15

2.6

Manual Feed Rope Assembly...............................................................2-21

2.7

Power Feed Rope Assembly.................................................................2-24

2.8

Auxiliary Bed Rail................................................................................2-27

2.9

Log Loading Ramp (Option) ................................................................2-28

Содержание LT15SC M2 E11S

Страница 1: ......

Страница 2: ......

Страница 3: ...al LT15SC S2 4 E11S rev A1 01 LT15SC M2 3 E11S rev A1 01 Safety is our 1 concern Read and understand all safety information and instructions before operating setting up or maintaining this machine For...

Страница 4: ...A1 Major Revision Code 00 Minor Revision Model Type Revision Number Configuration Code Company Identification Number 456 Wood Mizer Indiana Weight Class A Under 1300 kg B 1301 1800 kg C 1801 2200 kg...

Страница 5: ...r s Manual before operating the sawmill Take notice of all safety warnings throughout this manual and those posted on the machine Keep this manual with this machine at all times regardless of ownershi...

Страница 6: ...way Keep Hands Away Use Proper Maintenance Procedures Keep Safety Labels In Good Condition 1 7 Belt Sizes 1 14 1 8 Blade Sizes 1 14 1 9 Cutting Capacity 1 15 1 10 Engine Motor Specifications 1 15 1 11...

Страница 7: ...Sawmill 3 26 SECTION 4 MAINTENANCE 6 1 4 1 Wear Life 6 1 4 2 Sawdust Removal 6 1 4 3 Carriage Track Rollers 6 1 4 4 Vertical Mast Rails 6 2 4 5 Miscellaneous Lubrication 6 2 4 6 Blade Wheel Belts 6 3...

Страница 8: ...djustment 8 12 6 12 Side Supports 8 13 6 13 Blade Height Scale Adjustment 8 14 6 14 Motor Drive Belt Adjustment 8 15 6 15 Track Roller Distance Adjustment 8 16 SECTION 7 MOTOR BRAKE 9 1 7 1 Motor Brak...

Страница 9: ...ce Representative Please have your machine identification number and your customer number ready when you call The Service Representative can help you with questions about the operation and maintenance...

Страница 10: ...WITZERLAND Stefan Wespi Maschinen u Ger te Spezialarbeiten GmbH Eichistra e 4 6353 Weggis Tel 41 0 41 3900312 GSM 41 0 79 9643594 info mobilsaegen ch RUSSIA Dariusz Miko ajewski OOO WOOD MIZER INDUSTR...

Страница 11: ...Kerestecilik San ve Tic Ltd Sti Adana Keresteciler Sitesi 191 sk No 41 ADANA Tel 90 322 346 15 86 Fax 90 322 345 17 07 GSM 90 533 363 18 44 e mail info erkaahsap com tr FINLAND Howard Blackbourn Oy Fa...

Страница 12: ...55312 2042 e mail Info dragtbosbouw nl Subagent ROMANIA M Echert S C Echert Comprod s r l Str Schitului Nr 6 Apt 7 etajul 1 725 70 Vatra Dornei Romania Tel Fax 40 230 374 235 Tel 40 740 35 35 74 Regi...

Страница 13: ...acturer s manuals and observe any applicable safety instructions including dangers warnings and cautions Always be sure that all safety decals are clean and readable Replace all damaged safety decals...

Страница 14: ...training in the operation and adjustment of the machine DANGER Make sure all guards and covers are in place and secured before operating or towing the sawmill Failure to do so may result in serious in...

Страница 15: ...CAUTION Be sure to stop the blade when returning the carriage This will not only prevent the blade from being pulled off and ruined by a wood sliver but also will increase the life of the blade CAUTIO...

Страница 16: ...is damaged replace it immediately Before installing the new bellows clean the up down screw and nut thoroughly with extraction naphtha and then grease them CAUTION Reinstall the track wiper so that i...

Страница 17: ...e entire Operator s Manual before operating the sawmill Take notice of all safety warnings throughout this manual and those posted on the machine Keep this manual with this machine at all times regard...

Страница 18: ...rson Keep all other persons away from area when coiling carrying or changing a blade Failure to do so may result in serious injury WARNING Always wear eye ear respiration and foot protection when oper...

Страница 19: ...in serious injury Keep Persons Away DANGER Keep all persons out of the path of moving equipment and lumber when operating the sawmill Failure to do so will result in serious injury DANGER Always be s...

Страница 20: ...a hot motor Allow the motor to cool sufficiently before beginning any service function DANGER Always keep hands away from moving bandsaw blade Failure to do so will result in serious injury DANGER Alw...

Страница 21: ...of another person that the power is off check it out and lock it out WARNING Do not wear rings watches or other jewelry while working around an open electrical circuit WARNING Remove the blade before...

Страница 22: ...l your Customer Service Representative to order more decals IMPORTANT If replacing a component which has a safety decal affixed to it make sure the new component also has the safety decal affixed See...

Страница 23: ...ill increase the blade tension and turning the bolt counterclockwise will decrease the tension 099221 CAUTION Keep all persons a safe distance away from work area when operating the machine 098176 CAU...

Страница 24: ...319 CAUTION Disconnect power supply before opening the box 096321 Blade movement direction S12004G CAUTION Always wear safety goggles when operating the sawmill S12005G CAUTION Always wear protective...

Страница 25: ...19 1 13 1 501467 Lubrication Point P11789 Aligning the blade on the wheels 510643 Pressure values decal P85070 CE safety certification 099401 Russian safety certification S20097F 2925 RPM Motor rotati...

Страница 26: ...Mizer Part Motor Drive Belt E11 E15 B81 014819 Up Down Drive Belt SF AVX 13x1100 La 095306 Blade Pulley Belts B57 1 1 To insure proper blade tracking use Goodyear Dayco Super II or Browning belts onl...

Страница 27: ...ations for the LT15SC sawmill 2 TRU SHARP F blades use a 9 29 profile 9 hook angle and 29 back angle and are designed to cut frozen and or extremely dense hard to cut wood Standard TRU SHARP blades us...

Страница 28: ...n above concerns an 8 hour work day Value for associated uncertainty K 4dB 2 The figures quoted are emission levels and are not necessarily safe working levels Whilst there is a correlation between th...

Страница 29: ...highest root mean square value of weighted acceleration to which the whole operator s body is subjected does not exceed 0 5 m s2 Airflow 1200 m3 h 3937ft3 h Inlet diameter 100 mm 5 9 Motor power 1 5...

Страница 30: ...Sdoc020719 Safety General Information 1 13 Overall Dimensions See Figure 1 2 The overall dimensions of the LT15SC sawmills with M type frames are shown below See Figure 1 3 The overall dimensions of t...

Страница 31: ...Safety General Information Components Safety General Information HDSdoc020719 1 19 1 below 1 14 Components FIG 1 2...

Страница 32: ...Figure 1 4 The major components of the Wood Mizer LT15SC are shown below FIG 1 3 150105F Water Tank Sawmill Mast Saw Head Blade Tension Handle Blade Drive Motor Blade Guide Arm Handle Blade Guide Ele...

Страница 33: ...y LT15 S4 S4 P Qty LT15 EC LT15 S3 LT15 S3 P LT15 S4 LT15 S4 P 094132 LT15 Sawmill Saw Head 1 1 1 1 1 1 1 094697 LT15 Bed Section Complete 2 75 m 2 3 094514 LT15 Bed Section Complete 1 95 m 2 3 3 4 4...

Страница 34: ...lated 3 4 3 4 4 6 6 3 086745 Middle Track Cover with Felt Wiper 1 1 1 1 1 1 092378 1 Bracket Blade Guide Roller Guard 1 1 092379 1 Blade Guide Roller Guard 1 1 093859 Plate PC Guard 1 1 1 1 1 1 094250...

Страница 35: ...508236 1 Feed Rope Mount Front Bracket LT15 EC 1 1 508237 1 Feed Rope Mount Rear Bracket LT15 EC 1 1 094427 1 LT15S3 094696 1 LT15M2 Track Rail 2 3 2 3 3 4 4 LTBGAT Tool Blade Guide Alignment 1 R02080...

Страница 36: ...mbly 506427 1 Power Feed Crank Handle 1 1 1 1 1 094142 Bushing 2 2 2 2 2 086338 Crank Handle Grip 1 1 1 1 1 F81033 1 Hex Nylon Lock Nut M10 1 1 1 1 1 Power Feed Assembly R80663 Rope 9 9 4 500839 Track...

Страница 37: ...4 4 Outrigger Leg Kit Option 095745 1 Leg Mounting Block 12 18 8 12 12 16 16 087771 1 LT15 Foot Mount Plate 12 18 8 12 12 16 16 Table 2 Wood Mizer No Description Qty LT15 M2 Qty LT15 M3 Qty LT15 S2 Q...

Страница 38: ...F81004 36 M12x130 Bolt 6 F81004 38 M12x120 Bolt 8 12 8 12 12 16 16 12 F81030 2 M5 Nut 2 2 2 2 2 2 2 F81031 2 M6 8 B Nut 10 12 8 12 14 16 14 F81032 2 M8 Nut 3 3 3 3 3 3 3 3 F81033 1 M10 Hex Nylon Lock...

Страница 39: ...2 2 Unpacking the Sawmill See Figure 2 1 1 Cut the bands holding the components together F81059 2 21 Flat Washer 12 18 8 12 12 16 16 Table 3 Required Tools Flat Wrench 8 1pcs Flat Wrench 10 2pcs Flat...

Страница 40: ...nch hook to the bracket on the saw head WARNING When removing the saw head use extreme care and keep all persons at a safe distance Failure to do so may result in serious injury or death See Figure 2...

Страница 41: ...2 9 2 See Figure 2 3 2 In case of stationary sawmills Mount four or six legs to each bed section Use two hex head bolts and lock nuts to secure each leg to the bed section FIG 2 3 150158b M10x75 Bolt...

Страница 42: ...mobile sawmills Mount four or six leg brackets to each bed section Use two hex head bolts and lock nuts to secure each leg bracket to the bed section Be sure the nut on the bracket faces up Thread a l...

Страница 43: ...ay the frame sections end to end so the track portion of each section is on the same side Slide the sections together and secure with four hex head bolts and nylon lock nuts FIG 2 5 150160a M10x120 Bo...

Страница 44: ...ting straps on the outside of the frame See the figure above Secure each strap to the track rail with two hex head bolts Tighten the track rail mounting nuts FIG 2 6 10 2 Split Lock Washer M10x25 Bolt...

Страница 45: ...h bed section using the existing hex head bolts and nylon lock nuts 8 Install the log side supports as shown in Figure 2 8 Tighten the nuts so that the side supports can be moved with little resistanc...

Страница 46: ...Figure 2 8 2 4 Frame Leg Adjustment 1 Place a foot plate under each bed leg 2 Using an appropriate wrench adjust each leg so that the nut is approximately 25mm below the top of the bed tube FIG 2 8 1...

Страница 47: ...d to avoid putting the track rollers in a bind WARNING When setting the saw head on the bed frame use extreme care and keep all persons at a safe distance Failure to do so may result in serious injury...

Страница 48: ...o track wipers to the idle side upright using hex head bolt and flat washers NOTE Before installing the middle track cover and the remaining felt wipers soak the felt strips with lubricating fluid e g...

Страница 49: ...SEMBLY HDSdoc020719 2 17 2 See Figure 2 11 7 Install the PC operator guard See Figure 2 12 8 Install the blade guides FIG 2 11 FIG 2 12 Pin 086743 1 Spring 087301 Cotter Pin F81043 2 Washer F81058 1 1...

Страница 50: ...ASSEMBLY See Figure 2 13 9 Unbolt the control box mounting bolts in travel position Adjust the control box in operation position and use the mounting bolts to mount it FIG 2 13 M10x1x20 Screw 7 Blade...

Страница 51: ...SAWMILL ASSEMBLY Saw Head Assembly SAWMILL ASSEMBLY HDSdoc020719 2 19 2 See Figure 2 14 FIG 2 14 150199 Control box in travel position 150200 Control box in operation position...

Страница 52: ...10 Turn the power feed motor if equipped from the travel position to the work position The motor should be positioned as shown in the figure below Tighten the motor mounting screws See Figure 2 15 11...

Страница 53: ...as well as the saw head stop bolt See Section step 3 8 2 6 Manual Feed Rope Assembly 1 Install a feed rope mounting bracket at each end of the bed assembly using a M10x30 hex head bolts and washers Ei...

Страница 54: ...ute the rope between the saw head and main bed frame tube See Figure 2 18 3 Loop the rope around the inner groove of the lower v groove roller and route to the feed crank spool FIG 2 17 FIG 2 18 15011...

Страница 55: ...BLY HDSdoc020719 2 23 2 See Figure 2 19 4 Loop the rope around the feed crank spool three times and route back down to the outer v groove roller See Figure 2 20 5 Route the rope around the outer groov...

Страница 56: ...n the knot in the rope so when installed to the rear bracket the rope is tight See Figure 2 22 2 7 Power Feed Rope Assembly 1 Before installation of the rope make sure the power feed motor is properly...

Страница 57: ...rubber bumpers with brackets to the bed extensions See figure below f574b 086182 1 Mount Weldment Carriage Stop F05012 21 Cotter Pin P12165 Rubber Bushing M10x30 Bolt Split Washer 10 2 Flat Washer 10...

Страница 58: ...ly 2 2 26 HDSdoc020719 SAWMILL ASSEMBLY 3 Prepare the rope for installation by placing steel caps on its ends 4 Install the rope route it around the pulley as shown below and secure with clamps 1 1 1...

Страница 59: ...ary Bed Rail To install the auxiliary bed rail to a bed frame section use the set of mounting holes provided between the two bed rails Remove the existing bolt and lock nut that secures the track at t...

Страница 60: ...the ramp bracket 1 to the bed frame section tube using two bolts 2 four washers 3 and two nuts 4 in the place shown below Insert the ramp assembly 5 into the ramp bracket 1 FIG 2 23 1 See the Parts Li...

Страница 61: ...SAWMILL ASSEMBLY Log Loading Ramp Option SAWMILL ASSEMBLY HDSdoc020719 2 29 2 See Figure 2 24 FIG 2 24 1 2 3 3 4 150232a 5...

Страница 62: ...ted outdoor when it is raining snowing and in case of rain snow the sawmill must be stored under roof or indoor The sawmill can be operated in temperature range from 15o C to 40o C only The illuminati...

Страница 63: ...d horizontal planes Blade guide arm alignment See Section 6 6 Blade guides See Section 6 7 Blade Height Scale See Section 6 13 Cam engaging the limit switch and or stop bolt See page 3 8 The following...

Страница 64: ...rail to the bottom of the blade near the inside fixed blade guide 8 Measure the distance from the bed rail to the bottom of the blade near the outside movable blade guide See Figure 3 2 When the blad...

Страница 65: ...de pad makes contact with the mast Use the adjustment nuts shown below to adjust the slide pads if necessary See Figure 3 3 FIG 3 2 FIG 3 3 150116D Roller Bracket Mounting Bolt 4 Saw Head Adjustment N...

Страница 66: ...urements differ by more than 1 16 1 5 mm adjust the vertical tilt of the idle side blade wheel See Figure 3 5 Remove the tool from the blade and reattach it near the inner blade guide Measure from the...

Страница 67: ...tment screw and tighten the bottom screw Tighten the top and bottom nuts To tilt the wheel up loosen the bottom adjustment screw loosen the nut on the top adjustment screw and tighten the top screw Ti...

Страница 68: ...stments to the blade deflection The proper blade deflection is 6 mm After adjusting the blade deflection recheck the vertical alignment of the blade guides and adjust if necessary 14 Install the blade...

Страница 69: ...ration doc020719 3 8 3 See Figure 3 7 16 Adjust the cam engaging the limit switch as well as the saw head stop bolt so that the saw head stops moving at its lower travel limit i e at the height of 25...

Страница 70: ...lways wear gloves and eye protection when handling bandsaw blades Changing blades is safest when done by one person Keep all other persons away from area when coiling uncoiling carrying or changing a...

Страница 71: ...the front edge of the wheel Position 1 1 2 wide blades on the wheels so the gullet is 3 16 4 5 mm out from the front edge of the wheel Close the blade housing cover Next turn the tension handle until...

Страница 72: ...2 Start the motor for a moment until the blade positions itself on the wheels WARNING Do not spin the blade wheels by hand Spinning the blade wheels by hand may result in serious injury 3 Turn off th...

Страница 73: ...are in place and secured closed before operating the sawmill Failure to do so may result in serious injury IMPORTANT After aligning the blade on the wheels always double check the blade guide spacing...

Страница 74: ...chine damage 2 Adjust the log clamps all the way down and move them toward the loading side of the sawmill frame CAUTION Be sure the log clamps are all the way down before loading a log onto the bed F...

Страница 75: ...log firmly against the side supports See Figure 3 12 2 Be sure to leave crank in the bottom position to avoid damage to the blade See Figure 3 13 3 Make sure the side supports are positioned low enoug...

Страница 76: ...art of the log measures the same distance from the bed rails at each end of the log See Figure 3 14 3 7 Up Down Operation 1 Install a blade if needed and check for correct blade tension See Section 3...

Страница 77: ...system may result 3 8 Blade Guide Arm Operation 1 Look down the length of the log to see its maximum width The outer blade guide roller should be adjusted to clear the widest section of the log by le...

Страница 78: ...tor will be stopped Electric Motors Only 1 Clear any loose objects from the area of the blade motor and drive belt 2 Make sure the clamps and side supports are positioned low enough for the blade to p...

Страница 79: ...System The feed system includes a hand crank to move the carriage forward or backward The speed at which the carriage travels forward depends on how fast you turn the feed crank 1 To move the carriage...

Страница 80: ...ears the log CAUTION Be sure to stop the blade when returning the cutting head This will not only prevent the blade from being pulled off and ruined by a wood sliver but also will increase the life of...

Страница 81: ...forward Turn the switch down to move the saw head backward NOTE Always disengage the blade before returning the saw head and raise the saw head slightly to make sure the blade clears the log Feed Rat...

Страница 82: ...at the fastest speed you can while keeping an accurate cut Cutting too slowly will waste blade life and lower production 6 As you get to the end of the log slow down the feed rate When the teeth exit...

Страница 83: ...t the blade height to edge a few of the widest boards 5 Loosen the clamps and turn the edged boards over to edge the other side 6 Repeat steps 2 4 7 Loosen the clamps and remove the boards that have g...

Страница 84: ...use determine what finished thickness you want to end up with The Grade Hardwood Quarter Scale provides thicker finished boards usually required by commercial buyers The Standard Quarter Scale allows...

Страница 85: ...Setup Operation doc020719 3 24 3 See Figure 3 21 Install the water bottle at the top of the vertical mast See Figure 3 22 Route the water hose as shown below Secure it with the provided hose clamps at...

Страница 86: ...3 3 25 doc020719 Setup Operation the locations marked with red points in the figure See Figure 3 23 Open the valve on the water bottle to start the water flow A stream of water flows FIG 3 22 150155_...

Страница 87: ...nning on it for about 15 seconds This will clean the blade of sap buildup Wipe the blade dry with a rag before storing or sharpening If you are sawing in freezing temperatures remove the water lube bo...

Страница 88: ...on the bed of the truck 6 With a person positioned on either side of the cutting head disengage the travel lock pin Push the cutting head up the bed frame and engage the travel lock pin in the end of...

Страница 89: ...ROCEDURE MANUAL REFERENCE EVERY BLADE CHANGE Check blade guide roller performance SEE SECTION 4 2 Remove excess sawdust from blade wheel housings and sawdust chute SEE SECTION 4 2 EVERY 8 HOURS OF OPE...

Страница 90: ...t See Section 4 4 Check blade wheel belts for wear See Section 4 6 Lubricate blade tensioner screw See Section 4 5 WOOD MIZER LT15SC LX100 LX450 MAINTENANCE LOG Check Engine And Option Manuals For Add...

Страница 91: ...st See Section 4 4 Check blade wheel belts for wear See Section 4 6 Lubricate blade tensioner screw See Section 4 5 WOOD MIZER LT15SC LX100 MAINTENANCE LOG Check Engine And Option Manuals For Addition...

Страница 92: ...4 Check blade wheel belts for wear See Section 4 6 Lubricate blade tensioner screw See Section 4 5 WOOD MIZER LT15SC LX100 MAINTENANCE LOG Check Engine And Option Manuals For Additional Maintenance P...

Страница 93: ...Life See Table 4 1 This chart lists estimated life expectancy of common replacement parts if proper maintenance and operation procedures are followed Due to the many variables which exist during sawm...

Страница 94: ...st with a light grade sand paper Lubricate the mast with motor oil or automatic transmission fluid e g Dextron II or Dextron III CAUTION Never use grease on the mast rails as it will collect sawdust 4...

Страница 95: ...ou longer belt life Replace belts as necessary Use only B57 belts manufactured by Goodyear or Browning 2 Periodically check all belts for wear Replace any damaged or worn belts as needed 4 7 Up Down S...

Страница 96: ...erval The up down screw bellows should completely cover the screw If either of the bellows is damaged replace it immediately Before installing the new bellows clean the up down screw and nut thoroughl...

Страница 97: ...hown below to adjust the belt tension Tighten the motor mounting bolts Replace the top guard 4 Every 200 hours of operation check and adjust if necessary the up down motor brake air gap FIG 4 4 Motor...

Страница 98: ...enance See Figure 4 5 1 Electromagnet body 2 Coil 3 Nut 4 Armature 5 Brake disk 6 Gear wheel 7 Mounting disk 8 Spring 9 Thrust pin 10 Mounting bolt 11 Adjusting bolt 12 Brake casing 13 Manual release...

Страница 99: ...il Remove all dirt accumulated from the brake interior If in spite of correct mounting and proper regulation the brake does not operate failure is due to electromagnet burnt coil damaged supply cable...

Страница 100: ...and its circuit inspection Press and hold the green safety button Turn on the blade motor Press the E STOP button located on the left side of the control box The blade motor should be stopped Pressing...

Страница 101: ...the blade motor Press the E STOP button located on the left side of the control box The blade motor should be stopped With E STOP button pressed try to move the saw head up and down using the switch...

Страница 102: ...sharpened completely See Sharpener Manual Blades Break Prematurely Rubber belts on blade wheels worn to a point that blade contacts metal pulley look for shiny spots on edge of wheels Change blade wh...

Страница 103: ...properly the entire surface of the pad should touch the mast Adjust pads Lumber Is Not Square Vertical side supports not square to bed Adjust side supports Blade not parallel to bed rails Adjust bed...

Страница 104: ...be level and a blade properly installed See SECTION 3 Setup Operation for setup information 6 3 Preparing The Sawmill For Alignment Before performing the following alignment procedures setup the mill...

Страница 105: ...mm Do not let the teeth ride on the wheels To adjust where the blade travels on the idle side and drive side blade wheel See Section 6 5 6 5 Blade Wheel Alignment The blade wheels should be adjusted s...

Страница 106: ...wo measurements differ by more than 1 16 1 5 mm adjust the vertical tilt of the drive side blade wheel See Figure 6 3 Use the vertical adjustment screws to adjust the drive side blade wheel To tilt th...

Страница 107: ...more than 1 16 1 5 mm adjust the vertical tilt of the idle side blade wheel See Figure 6 4 Use the vertical adjustment screws to adjust the idle side blade wheel To tilt the wheel up loosen the botto...

Страница 108: ...e same distance from the bed rail within 1 16 1 5 mm 9 Check the position of the blade on the idle side blade wheel See Figure 6 5 The horizontal tilt of the blade wheel should be adjusted so that the...

Страница 109: ...10 Check the position of the blade on the drive side blade wheel The blade should be positioned on the wheel as described for the idle side blade wheel Adjust the drive side blade wheel if necessary...

Страница 110: ...lade Guide Arm Alignment Before aligning the blade guide arm track the blade on the blade wheels as described in Section 3 4 Move the cutting head so the blade is positioned over the first bed rail Le...

Страница 111: ...Figure 6 9 1 With the blade guide arm still all the way in toward the other blade guide tighten all the side screws until they touch the arm Back the screws off 1 4 turn and tighten the jam nuts 2 Sig...

Страница 112: ...other blade guide assembly is mounted on the idle side of the saw head It is referred to as the outer assembly and is adjustable for various widths of materials to be processed Blade guide alignment i...

Страница 113: ...e arm all the way in and all the way out 6 9 Blade Guide Vertical Tilt Adjustment Check that the blade guide does not tilt the blade up or down A Blade Guide Alignment Tool BGAT is provided to help yo...

Страница 114: ...t until the measurement from the bed rail to the tool equals the other two measurements taken 10 Move the tool close to the other blade guide and repeat the previous steps NOTE If major adjustments to...

Страница 115: ...e blade guide flange is approximately 1 16 1 8 1 5 3 0 mm from the back of the blade NOTE After adjusting the spacing of the rollers start the blade motor for a moment Then stop the blade and check th...

Страница 116: ...l to the blade A B or tilted slightly to the left A B 1 4 6 mm 6 Use the side set screws to adjust the horizontal tilt of the roller 7 Repeat Steps 3 7 for the inner blade guide roller NOTE Once the b...

Страница 117: ...ustment After the entire sawmill has been aligned and all adjustments made check that the blade height scale indicates the true distance from the blade to the bed rails 1 The maximum distance between...

Страница 118: ...ail was 14 3 4 375 mm make sure the indicator reads 14 3 4 375 mm on the scale 6 14 Motor Drive Belt Adjustment See Figure 6 17 Loosen the motor mounting bolts Using the adjustment bolts shown below a...

Страница 119: ...15 Track Roller Distance Adjustment Using the screw 1 adjust the distance between the track roller 2 and the track rail 3 so that the mast can move freely see the figure below The distance should be a...

Страница 120: ...Track Roller Distance Adjustment 6 6 17 HDSdoc020719 See Figure 6 18 FIG 6 18 0 5 mm 1 2 3...

Страница 121: ...til the run in operation of the friction surfaces has been completed After replacing the rotor run in armature plates and flanges have an increased initial rate of wear Checking the rotor thickness DA...

Страница 122: ...adjust the air gap to sL rated Brake type sL rated 0 1mm 0 05mm sL max Service brake Max adjustment permissible wear Rotor thickness Excess of the adjuster nut hEmax mm min 1 mm max mm INTORQ BFK458 2...

Страница 123: ...th declare that Designation of the machine SAWMILL Model LT15 TYPE No of manufacturer Is in conformity with the following EC directives EC Machinery Directive 2006 42 EC EC Electromagnetic Compatibili...

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