background image

Translation of the original operation manual Airless 

9

Phoenix_BAoDB_en_1210 

 jw

Checklist for checking the safety devices with the 

system depressurized

 

Check to see whether the seal on the safety valve is 

damaged.

 

Check the safety valve for signs of damage.

 

Check the ground cable for damage.

 

Check the connctions for the ground cable on the unit 

and the conductive object it is connected to.     

 

Check whether the air tap lock is functioning properly.

 

Check the spray gun safety catch to ensure it functons 

properly. 

If one of the safety devices is not functioning 

properly or if any other malfunction is found, 

the air supply to the unit must be cut off and 

the drain valve opened.

The unit may only be restarted once the pro-

blem has been solved and the system is func-

tioning perfectly again.

2.11  Pump handling and auxiliary mate-

rials

Adjusting, servicing, cleaning, maintenance and repair 

of the unit

 

Before starting any of the above:

 

Turn off the unit

 

Depressurize the system. Pay attention to residual 

pressure.

Activity

Personnel Qualification

Adjusting work

trained operator

Servicing work

trained operator

Cleaning work

trained operator

Maintenance work

personnel trained by 

 

Customer service

Repair work

personnel trained by 

 

Customer service

 

After work is completed 

 

Check the proper function of all safety features.

 

Check the proper function of the entire unit.

Handling of auxiliary materials

 

When handling auxillary materials such as paint, 

solvent, oil, grease and other chemical substances, 

comply with the safety and dosing instructions of the 

manufacturer and the generally applicable regulations.

 

Leftover solvents, oils, grease and other chemical 

substances must be collected according to the legal 

regulations for recycling and waste disposal.

 

The local official laws for the protection of waste water 

must be observed.

Picture 2.10.4 

compressed regulator on  

Phoenix-Air Combi 

6530 and 11018

Picture 2.10.3 

compressed regulator on  

Phoenix-Airless 

6552 and 11032 and 

Hot Job-units

Picture 2.10.5 

compressed regulator on  

Phoenix-Air Combi 

11032

Picture 2.10.6 

compressed regulator on  

Phoenix-Air Combi 

with additionally com-

pressed air supply

Ground cable connection 

(Picture 2.10.7)

Due to the high flow speed created 

by Airless equipment, static char-

ging can occur. A static charge can 

lead to fires or explosion. The unit 

must, therefore, always be grounded 

properly. Factory-delivered 

 

Airless spraying equipment comes 

standared with a ground cable. If lost 

or defective, it must be replaced (part 

no. 0474487).

Spray gun safety catch 

(Picture 2.10.8)

The spray gun safety catch 

is used to avoid unintentional 

triggering of the spray gun.

Apply the safety catch ("on") 

at any pause in spraying!

All safety devices must be checked:

 

Before commissioning the system!

 

Before beginning to work with the system!

 

After any modifications have been made to the unit!

 

After flushing or cleaning the system!

 

After any repair or maintenance work on the system!

Picture 2.10.7

Picture 2.10.8

Safety 2

Содержание PHOENIX 11018

Страница 1: ...Translation of original operation manual WIWA Phoenix Phoenix DBE en 02 12 jw Operation manual WIWA PHOENIX Type 6530 6552 11018 11032 Serial No Airless Air Combi Hot Job...

Страница 2: ...ibited to pass on this operating manual for reproduction utili sation or communication of its contents unless this has been explicitly permitted Infringements incur an obligation to pay damage compens...

Страница 3: ...corresponds with the present standards of technical regulations and current rules for accident prevention Picture 2 2 1 Picture 2 2 2 2 Safety 2 1 Description of symbols The signs and symbols used in...

Страница 4: ...nts or lacqures that contain them are to be used we recommend contacting Customer Service or the factory directly for further information Please note that there are stainless steel Airless pumps that...

Страница 5: ...be ensured that the pump is grounded separately or together with the equipment it is mounted to maximum resistance 106 picture 2 4 1 ground potential equalization Equipment that is not rated as explo...

Страница 6: ...e this equip ment The management in charge of the operation of the machi ne must make the User s Handbook available to the ope rator and must make sure that he has read and unders tood it Only then ma...

Страница 7: ...ications The unit must have a fixed position and sufficient space to ensure safe operating Keep the area you are working in clean especially walkways Remove any spilled paint or solvent imme diately E...

Страница 8: ...aterials When handling auxillary materials such as paint solvent oil grease and other chemical substances comply with the safety and dosing instructions of the manufacturer and the generally applicabl...

Страница 9: ...under or near the unit when it is suspen ded Serious injury could result Only use appropriate hoisting equipment with sufficient load capacity Secure the unit to the transporting vehicle in such a way...

Страница 10: ...2 air motor 3 air pressure regulator with air tap lock and compres sed air connection nipple 4 vent hole 5 high pressure filter 6 material pump 7 suction pipe with strainer Phoenix Air Combi cart ver...

Страница 11: ...tures must be easily accessible Wall mounted versions To fix the wall mount use M 12 screws class 8 8 Be sure to use anchoring devices in accordance with the nature of the wall being used Ensure that...

Страница 12: ...the first time the sealing plug is to be removed from the venti lation hole overflow The ventilation hole is located in the elbow with the openeing facing downward picture 4 4 Pos 1 5 Check the releas...

Страница 13: ...r tap lock 2 air pressure regulator 3 air connection 5 Clean the high pressure filter Hold the drain hose Picture 5 1 3 Pos 2 into the container B and secure against slipping Open the drain valve Pict...

Страница 14: ...l knob counterc lockwise until the pump only runs very slowly Remove the suction pipe from the container A Funnel mounted versions Pump the solvent out of the funnel until it is empty Hold the spray g...

Страница 15: ...h excessive material consumption and spray fog will result If the pressure is too low fingering and un even coating thicknesses will result 6 1 Equipment preparation Job Prepare the unit for operation...

Страница 16: ...ge will be uneven and spotted Picture 6 2 1 The sprayer s arm must move evenly back and forth An even speed must be maintained Move the spray gun parallel to the surface being coated Move the spray gu...

Страница 17: ...ightly Hold the spray gun against the inner wall of container B Trigger the gun until clean solvent is emitted Be sure to maintain contact with the inner wall of the container Close the spray gun and...

Страница 18: ...8 1 Air Combi 1 Air Combi unit 2 Air Combi spray gun 3 Paint container 4 Spray hose 5 Air hose Picture 8 1 1 2 3 1 4 5 With this method the material being sprayed is fed to the air assisted airless Ai...

Страница 19: ...d follow all instructions for start up Chapter 5 for normal operation Chapter 6 for shutting down Chapter 7 found in the separate User s Handbook for the fluid heater If residue solvent in the fluid h...

Страница 20: ...ions of backpressure regulator Max operating pressure 400bar 5800psi Pressure adjustment range 0 400bar Operating temperature range 4 5 100 C Max output 13 3l min 3 5gal min Cleaning and depressurizin...

Страница 21: ...lass Check regularly the release agent for discoloration caused by contact with the spray material The discoloration can be monitored by draining a small amount of release agent After checking add a c...

Страница 22: ...of the motor In case of icing only use pure anti freezing agent Briefly trigger the spray gun To drain pressure open the drain valve screw on the high pressure filter Disassemble the high pressure fi...

Страница 23: ...may not be operated without oil The maximum oil level is marked with a line around the reservoir To fill the reservoir remove the filler screw or remove the reservoir and fill directly Only use the re...

Страница 24: ...Air supply pressure is too low 2 Tip new is too big 3 Tip is worn too big 4 Air motor is frozen runs too slow 1 Increase the inbound air pressure with the regulator and check the diameter of the inbo...

Страница 25: ...material hose NW6 1 4 Airless tip Air Combi units Air Combi finishing gun Order No 0632578 including tip air and fluid hose NW 6 1 4 Hot Job units Spray Accessory Kit No 16 N R Order No 0642477 No 17...

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