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Translation of the original operation manual Airless

 

Phoenix_BAoDB_en_1210 

 jw

Emissions

It is possible for solvent vapours to occur, depending on 

the materials used. 

Therefore, please ensure the workplace is sufficiently 

ventilated in order to avoid damage to health and property. 

Always observe the processing information given by the 

material manufacturer.

The sound pressure level of the equipment is below 85 db 

(A). The operator is responsible for compliance with the 

rules covering the prevention of accidents due to „noise“ 

(BGV B3).

Therefore, pay special attention to the environmental 

conditions at the site, e. g. noise can be increased if the 

machine is installed in or on hollow bodies.

Exact specifications covering noise emissions are found in 

Chapter 11.1 Technical specifications.

2.6  Sources of danger

Always remember, plural component systems operate at 

very high pressure levels and unauthorized usage could 

lead to life-threatening injuries.

 Warning!

Material exits the spray gun at very high pressure levels.

The spray jet can cut or be injected under the skin or eyes, 

resulting in serious injuries.

 

Never 

point the spray gun towards yourself, other 

people or other living creatures.

 

Never 

hold your finger or hand in front of the spray gun 

and 

never 

reach into the spray jet.

 Warnung!

Unintentional triggering of the spray gun can lead to injury 

or damage to property.

 

Always apply the spray gun safety catch, regardless 

how short the pause in spraying is.

 

Before operation, always check the function of the 

spray gun safety catch. 

 Warnung!

Components that do not correspond to the maximum pres-

sure created by the pump are quickly prone to rupture, 

leading to serious injuries.

 

Fluid hoses 

must

 be rated to correspond to the maxi-

mum operating pressure of the unit, with an appropri-

ate safety factor allowance.

 

No hoses may show signs of leaks, kinks, wear or 

blisters.

 

All hose connections must be tight. 

It must be ensured that 

the pump is grounded 

separately or together 

with the equipment it is 

mounted to (maximum 

resistance 10

Ω, picture 

2.4.1 ground / potential 

equalization).

Equipment that is not rated as explosion-proof may not 

be operated in areas requiring explosio-proof protection. 

Pneumatically driven Airless spraying equipment is not 

effected by this. If, however, agitators, heaters or other 

electrical accessories are used, they must first be checked 

for their explosion-proof rating. Plugs for heaters, agita-

tors, etc. may only be connected to sockets outside of 

the explosion-proof area, even if the unit itself is rated as 

explosion-proof.

Other usage is not in line with regulations. 

Before 

 equipment is used for other purposes 

or with other materials, and, therefore, not according to 

the regulations, permission should be obtained from the 

manufacturer as the guarantee is otherwise invalid. The 

observation of technical documentation and the compli-

ance with specified operational, maintenance and starting 

guidelines are manditory in accordance with the valid 

regulations.

2.5  Pump surroundings

Rebuilds and modifications

For safety reasons, it is not allowed to carry out rebuilds or 

changes without authorization.

Protective equipment may not be dismounted, changed or 

neglected.

If using components which are not produced or delivered 

by 

, warranty coverage is negated as well as 

liability. The machine may only be operated within the 

prescribed limits and machine parameters.

Danger caused by accessories and spare parts

If you use original attachments and original spare parts 

from 

, the compatability with our equipment is 

guaranteed. It is, however, essential that the safety regu-

lations of the attachments and spare parts are observed. 

You can find these safety regulations in the User’s Hand

-

book located with the spare parts lists.

If you use attachments and spare parts from another 

source, 

 cannot guarantee the safety of the entire 

system. In this case,  our guarantee does not cover any 

damage or injury caused by such attachments and spare 

parts.

Picture 2.4.1 Groun-

ding screw on the 

high-pressure filter

2 Safety

Содержание PHOENIX 11018

Страница 1: ...Translation of original operation manual WIWA Phoenix Phoenix DBE en 02 12 jw Operation manual WIWA PHOENIX Type 6530 6552 11018 11032 Serial No Airless Air Combi Hot Job...

Страница 2: ...ibited to pass on this operating manual for reproduction utili sation or communication of its contents unless this has been explicitly permitted Infringements incur an obligation to pay damage compens...

Страница 3: ...corresponds with the present standards of technical regulations and current rules for accident prevention Picture 2 2 1 Picture 2 2 2 2 Safety 2 1 Description of symbols The signs and symbols used in...

Страница 4: ...nts or lacqures that contain them are to be used we recommend contacting Customer Service or the factory directly for further information Please note that there are stainless steel Airless pumps that...

Страница 5: ...be ensured that the pump is grounded separately or together with the equipment it is mounted to maximum resistance 106 picture 2 4 1 ground potential equalization Equipment that is not rated as explo...

Страница 6: ...e this equip ment The management in charge of the operation of the machi ne must make the User s Handbook available to the ope rator and must make sure that he has read and unders tood it Only then ma...

Страница 7: ...ications The unit must have a fixed position and sufficient space to ensure safe operating Keep the area you are working in clean especially walkways Remove any spilled paint or solvent imme diately E...

Страница 8: ...aterials When handling auxillary materials such as paint solvent oil grease and other chemical substances comply with the safety and dosing instructions of the manufacturer and the generally applicabl...

Страница 9: ...under or near the unit when it is suspen ded Serious injury could result Only use appropriate hoisting equipment with sufficient load capacity Secure the unit to the transporting vehicle in such a way...

Страница 10: ...2 air motor 3 air pressure regulator with air tap lock and compres sed air connection nipple 4 vent hole 5 high pressure filter 6 material pump 7 suction pipe with strainer Phoenix Air Combi cart ver...

Страница 11: ...tures must be easily accessible Wall mounted versions To fix the wall mount use M 12 screws class 8 8 Be sure to use anchoring devices in accordance with the nature of the wall being used Ensure that...

Страница 12: ...the first time the sealing plug is to be removed from the venti lation hole overflow The ventilation hole is located in the elbow with the openeing facing downward picture 4 4 Pos 1 5 Check the releas...

Страница 13: ...r tap lock 2 air pressure regulator 3 air connection 5 Clean the high pressure filter Hold the drain hose Picture 5 1 3 Pos 2 into the container B and secure against slipping Open the drain valve Pict...

Страница 14: ...l knob counterc lockwise until the pump only runs very slowly Remove the suction pipe from the container A Funnel mounted versions Pump the solvent out of the funnel until it is empty Hold the spray g...

Страница 15: ...h excessive material consumption and spray fog will result If the pressure is too low fingering and un even coating thicknesses will result 6 1 Equipment preparation Job Prepare the unit for operation...

Страница 16: ...ge will be uneven and spotted Picture 6 2 1 The sprayer s arm must move evenly back and forth An even speed must be maintained Move the spray gun parallel to the surface being coated Move the spray gu...

Страница 17: ...ightly Hold the spray gun against the inner wall of container B Trigger the gun until clean solvent is emitted Be sure to maintain contact with the inner wall of the container Close the spray gun and...

Страница 18: ...8 1 Air Combi 1 Air Combi unit 2 Air Combi spray gun 3 Paint container 4 Spray hose 5 Air hose Picture 8 1 1 2 3 1 4 5 With this method the material being sprayed is fed to the air assisted airless Ai...

Страница 19: ...d follow all instructions for start up Chapter 5 for normal operation Chapter 6 for shutting down Chapter 7 found in the separate User s Handbook for the fluid heater If residue solvent in the fluid h...

Страница 20: ...ions of backpressure regulator Max operating pressure 400bar 5800psi Pressure adjustment range 0 400bar Operating temperature range 4 5 100 C Max output 13 3l min 3 5gal min Cleaning and depressurizin...

Страница 21: ...lass Check regularly the release agent for discoloration caused by contact with the spray material The discoloration can be monitored by draining a small amount of release agent After checking add a c...

Страница 22: ...of the motor In case of icing only use pure anti freezing agent Briefly trigger the spray gun To drain pressure open the drain valve screw on the high pressure filter Disassemble the high pressure fi...

Страница 23: ...may not be operated without oil The maximum oil level is marked with a line around the reservoir To fill the reservoir remove the filler screw or remove the reservoir and fill directly Only use the re...

Страница 24: ...Air supply pressure is too low 2 Tip new is too big 3 Tip is worn too big 4 Air motor is frozen runs too slow 1 Increase the inbound air pressure with the regulator and check the diameter of the inbo...

Страница 25: ...material hose NW6 1 4 Airless tip Air Combi units Air Combi finishing gun Order No 0632578 including tip air and fluid hose NW 6 1 4 Hot Job units Spray Accessory Kit No 16 N R Order No 0642477 No 17...

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