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Translation of the original operation manual Airless

 

Phoenix_BAoDB_en_1210 

 jw

 

Memorize the local emergency phone numbers.

 

Become familier with the first-aid measures

 

Fires

 

Read and and observe the instructions for fire alarm 

and escape routes put up in your factory. 

 

Do not use any other extinguishing agents than those 

which are prescribed by the coatings manufacturer.

2.10  Safety features

This equipment is delivered with the following safety 

features:

Safety valve 

(Picture 2.10.1)

The safety valve prohibits the maxi-

mum allowable inbound air pressure 

from being exceeded. 

If the inbound air pressure exceeds 

the maximum allowable value, the 

safety valve will blow off.

 Warning!

The safety valve is factory mounted and sealed to the 

air motor. To ensure safe operation:

 

Never remove the safety valve.

 

Never change the safety valve setting.

New safety valves must correspond to the maximum all-

owable inbound air pressure and be sealed appropriately.

The part number and maximum allowable inbound air 

pressure can be found in the machine card for the unit.

Air tap lock 

(Picture 2.10.2 - 2.10.6) 

The compressed air tap lock 

makes it possible to shut Air tap 

lock. 

The compressed air tap lock 

makes it possible to shut down 

the unit immediately.

Picture 2.10.1

Picture 2.10.2 

compressed regulator on  

Phoenix-Airless 

6530 and 11018

 

High-pressure spray equipment can be installed inside 

or outside of spray booths and spray rooms. To avoid 

pollution, an outside installation is preferable. The 

dimensions and weight of the unit can be found in 

Chapter 11.1 Technical specifications.

 

The unit must have a fixed position and sufficient 

space to ensure safe operating.  

 

Keep the area you are working in clean, especially 

walkways. Remove any spilled paint or solvent imme-

diately.

 

Ensure that sufficient ventilation is available to avoid 

any injuries or damage to equipment. Always follow the 

handling instructions givin by the materials manufac-

turer.

 

Although there are no laws governing the low over-

spray airless spraying method, dangerous solvent 

fumes and paint particles need to be suctioned and 

filtered out of the air.

 

Protect any neighboring objects against damage 

caused by possible overspray.

 

The operator of this equipment must ensure that 

the complete system is protected against lightening 

strikes.

 

Adhere closely to all relevant guidelines covering 

safety and/or accident prevention.

2.9  Behavior in case of emergency

Leaks

 Warning!

If leaks occur in hoses or hose connections, material 

is expelled under very high pressure. This can result 

in very serious injuries to hands, arms or eyes.

 

Never try to seal leaks with hands or by bining 

 

Never patch fluid hoses.

Should a leak occur, the whole system is to be shut down 

and depressurized immediately:

 

Close the air tap lock to cut off the inbound air supply.

 

Hold the drain hose into an appropriate container and 

ensure that it can not slip.

 

Open the drain valve.

 

Replace the defective parts immediately or contact

 

 

Customer Service.

 

 Injuries

 

Should an injury occur (i.e. spray jet cut or injection), 

we recommend a doctor be called immediately.

 

Inform the doctor of the material sprayed (e.g. paint) 

and the solvent (thinner).Have the product data sheet 

at hand (adress and telephone number of supplier or 

manufacturer, name of material and material number).

 

Memorize where aid can be found.

2 Safety

Содержание PHOENIX 11018

Страница 1: ...Translation of original operation manual WIWA Phoenix Phoenix DBE en 02 12 jw Operation manual WIWA PHOENIX Type 6530 6552 11018 11032 Serial No Airless Air Combi Hot Job...

Страница 2: ...ibited to pass on this operating manual for reproduction utili sation or communication of its contents unless this has been explicitly permitted Infringements incur an obligation to pay damage compens...

Страница 3: ...corresponds with the present standards of technical regulations and current rules for accident prevention Picture 2 2 1 Picture 2 2 2 2 Safety 2 1 Description of symbols The signs and symbols used in...

Страница 4: ...nts or lacqures that contain them are to be used we recommend contacting Customer Service or the factory directly for further information Please note that there are stainless steel Airless pumps that...

Страница 5: ...be ensured that the pump is grounded separately or together with the equipment it is mounted to maximum resistance 106 picture 2 4 1 ground potential equalization Equipment that is not rated as explo...

Страница 6: ...e this equip ment The management in charge of the operation of the machi ne must make the User s Handbook available to the ope rator and must make sure that he has read and unders tood it Only then ma...

Страница 7: ...ications The unit must have a fixed position and sufficient space to ensure safe operating Keep the area you are working in clean especially walkways Remove any spilled paint or solvent imme diately E...

Страница 8: ...aterials When handling auxillary materials such as paint solvent oil grease and other chemical substances comply with the safety and dosing instructions of the manufacturer and the generally applicabl...

Страница 9: ...under or near the unit when it is suspen ded Serious injury could result Only use appropriate hoisting equipment with sufficient load capacity Secure the unit to the transporting vehicle in such a way...

Страница 10: ...2 air motor 3 air pressure regulator with air tap lock and compres sed air connection nipple 4 vent hole 5 high pressure filter 6 material pump 7 suction pipe with strainer Phoenix Air Combi cart ver...

Страница 11: ...tures must be easily accessible Wall mounted versions To fix the wall mount use M 12 screws class 8 8 Be sure to use anchoring devices in accordance with the nature of the wall being used Ensure that...

Страница 12: ...the first time the sealing plug is to be removed from the venti lation hole overflow The ventilation hole is located in the elbow with the openeing facing downward picture 4 4 Pos 1 5 Check the releas...

Страница 13: ...r tap lock 2 air pressure regulator 3 air connection 5 Clean the high pressure filter Hold the drain hose Picture 5 1 3 Pos 2 into the container B and secure against slipping Open the drain valve Pict...

Страница 14: ...l knob counterc lockwise until the pump only runs very slowly Remove the suction pipe from the container A Funnel mounted versions Pump the solvent out of the funnel until it is empty Hold the spray g...

Страница 15: ...h excessive material consumption and spray fog will result If the pressure is too low fingering and un even coating thicknesses will result 6 1 Equipment preparation Job Prepare the unit for operation...

Страница 16: ...ge will be uneven and spotted Picture 6 2 1 The sprayer s arm must move evenly back and forth An even speed must be maintained Move the spray gun parallel to the surface being coated Move the spray gu...

Страница 17: ...ightly Hold the spray gun against the inner wall of container B Trigger the gun until clean solvent is emitted Be sure to maintain contact with the inner wall of the container Close the spray gun and...

Страница 18: ...8 1 Air Combi 1 Air Combi unit 2 Air Combi spray gun 3 Paint container 4 Spray hose 5 Air hose Picture 8 1 1 2 3 1 4 5 With this method the material being sprayed is fed to the air assisted airless Ai...

Страница 19: ...d follow all instructions for start up Chapter 5 for normal operation Chapter 6 for shutting down Chapter 7 found in the separate User s Handbook for the fluid heater If residue solvent in the fluid h...

Страница 20: ...ions of backpressure regulator Max operating pressure 400bar 5800psi Pressure adjustment range 0 400bar Operating temperature range 4 5 100 C Max output 13 3l min 3 5gal min Cleaning and depressurizin...

Страница 21: ...lass Check regularly the release agent for discoloration caused by contact with the spray material The discoloration can be monitored by draining a small amount of release agent After checking add a c...

Страница 22: ...of the motor In case of icing only use pure anti freezing agent Briefly trigger the spray gun To drain pressure open the drain valve screw on the high pressure filter Disassemble the high pressure fi...

Страница 23: ...may not be operated without oil The maximum oil level is marked with a line around the reservoir To fill the reservoir remove the filler screw or remove the reservoir and fill directly Only use the re...

Страница 24: ...Air supply pressure is too low 2 Tip new is too big 3 Tip is worn too big 4 Air motor is frozen runs too slow 1 Increase the inbound air pressure with the regulator and check the diameter of the inbo...

Страница 25: ...material hose NW6 1 4 Airless tip Air Combi units Air Combi finishing gun Order No 0632578 including tip air and fluid hose NW 6 1 4 Hot Job units Spray Accessory Kit No 16 N R Order No 0642477 No 17...

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